MD型煤矿用耐磨多级离心泵使用说明书(第2版)内容

1、目录1、概述·················································

2、12、结构特征·············································23、技术特性性能曲线及性能表·&#

3、183;·························44、安装图及安装尺寸表······················&#

4、183;···········435、安装、调整·····································

5、;·····856、使用、操作··········································877、故障分析

6、与排除······································888、保养、维修··········

7、································889、运输、贮存················

8、83;·························9010、开箱及检查·······················

9、;··················9011、简单计算说明······························

10、·········90本使用说明书编写依据：GB9969.11998工业产品使用说明书总则1、概述1.1 MD型煤矿用耐磨多级离心泵，是我厂在D型煤矿用卧式单吸多级离心泵的基础上，改进设计的一种耐磨多级离心泵。MD型煤矿用耐磨多级离心泵高效节能，耐磨可靠，寿命长。适用于输送清水及固体颗粒含量不大于1.5%(体积浓度)的中性矿井水(粒度小于0.5mm)，以及类似的其他污水的液体。特别适用于煤矿等矿山排水。MD型煤矿用耐磨多级离心泵输送的介质温度不高于80。1.2泵型号意义说明MD450-60×6

11、100MD45×8MD煤矿用耐磨多级离心泵 100吸入口直径为100mm450设计点流量（m3/h） MD煤矿用耐磨多级离心泵60设计点单级扬程（m） 45设计点单级扬程（m）6泵的级数 8泵的级数1.3性能范围（按设计点）流量：6.3720 m3/h扬程：501140m1.4产品执行标准：MT/T114-2005煤矿用多级离心泵，Q/CSB1-2007多级清水离心泵。警告a）本系列泵的配套电机：YB系列电机可用于井下，但不能用于采掘工作面，用于采掘工作面必须配用YBK系列电机，Y系列电机不能用于井下，电机必须要可靠接地！b）泵不允许在无液体介质状态下点动或运转！c）泵组的转动部分在

12、运行时不准触摸！1.5警告2、结构特征MD型煤矿用耐磨多级离心泵为两端支承，壳体部分为节段式，泵的传动方式是通过柱销弹性联轴器与电机联结，泵的旋转方向，从驱动端看，泵为顺时针方向旋转。泵的结构见图1。2.1定子部分主要由吸入段（进水段）、中段、吐出段（出水段）、导叶、填料函体（尾盖）和轴承体等分别用拉紧螺栓联接成一体，从联轴器端看，泵吸入口为水平右方向，吐出口为垂直向上。2.2转子部分主要由轴、叶轮、平衡盘、轴承及轴套等组成。2.3泵的密封2.3.1泵吸入段（进水段）、中段、吐出段（出水段）之间的静止结合面用纸垫或二硫化钼来密封。2.3.2泵各级间采用节流密封。2.3.3泵的两侧轴封采用软填料

13、密封。2.3.4采用挡水圈挡水，防止水进入轴承。2.4轴承部分除MD6-25、MD12-25型泵轴承采用GB/T292-94角接触球轴承以外，其余泵型的整个转子由两端的圆柱滚子轴承GB/T283-94支承；轴承采用3号通用锂基润滑脂润滑。由于MD6-25、MD12-25型泵轴承采用了GB/T292-94角接触球轴承，所以转子无轴向窜动量，其余泵型的转子应有轴向窜动量。2.5平衡部分由于叶轮前后盖板受压面积不等，产生轴向力，此轴向力由平衡装置承担。泵的平衡装置由平衡盘、平衡套、平衡环组成。泵的平衡室由吐出段（出水段）、填料函体（尾盖）、平衡水管部件所组成，平衡水管部件绝对不允许堵塞，可用闸阀调节

14、平衡水管部件内水的流动。3、技术特性性能曲线及性能表性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD6-2533.756.37.51.041.752.0876.57573.5295027.842.038.82.813.063.875.52.02.02.0138864102100983.754.085.167.5965127.5125122.54.685.116.457.510661531501475.626.137.74111167178.5175171.56.5

15、67.159.031112682042001967.498.1710.32151369229.5225220.58.439.1911.6115146102552502459.3710.2112.9018.515611280.5275269.510.311.2314.1918.51661230630029411.2412.2515.4818.517613331.5325318.512.1813.2816.7718.51861435735034313.1114.3018.0618.5196性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶

16、轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD12-2537.512.515.02.083.474.1784.67569295036.852.149.54.704.905.697.52.02.02.01461064112.8100926.266.537.591111951411251157.838.179.49111316169.21501389.399.8011.39151447197.417516110.9611.4313.29151578225.620018412.5213.0715.1818.51709253.822520714.0914.7017.0818.5

17、1831028225023015.6516.3318.982219511310.227525317.2217.9720.882220812338.430027618.7819.6022.783022313366.632529920.3521.2424.673023614394.835032221.9122.8726.5730250性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD12-5036.312.515.01.753.474.17156150135295023

18、.042.540.611.6412.0113.5818.52.02.02.0200258420820018015.5216.0218.1122279526025022519.3920.0222.6430300631230027023.2724.0327.1730321736435031527.1528.0331.6937342841640036031.0332.0436.2245363946845040534.9136.0440.75453841052050045038.7940.0545.28554051157255049542.6744.0549.80554261262460054046.

19、5548.0654.3375447性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD25-3031525304.176.948.331029082.5295044.659.856.09.3410.2512.04152.02.02.0160175413612011012.4613.6616.0518.51925170150137.515.5717.0820.0622209620418016518.6820.4924.07302267238210192.521.8023

20、.9128.0830243827224022024.9127.3232.10372609306270247.528.0330.7436.11372771034030027531.1434.1640.1245294性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD46-3033046558.3312.815.31029075295053.966.862.215.4616.8818.06222.02.42.9164180413612010020.6122.5024.08

21、30197517015012525.7728.1330.1037214620418015030.9233.7636.1237231723821017536.0839.3842.1445248827224020041.2245.0148.1655265930627022546.3850.6354.18552821034030025051.5456.2660.2075299性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD46-50/8433046558.3312.81

22、5.3166.5150126295047.762.259.128.5230.2131.93372.02.42.7210264422220016838.0240.2842.58452855277.525021047.5350.3553.2255307633330025257.0460.4263.87753277388.535029466.5470.4974.5175348844440033676.0580.5685.16903739499.545037885.5590.6395.801103901055550042095.06100.70106.4411041111610.5550462104.

23、56110.77117.0913243212666600504114.07120.84127.73132453性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD85-452558510015.323.627.81029078295057.270.465.126.7129.5932.63372.73.64.2200199315313511740.0644.3948.9455224420418015653.4259.1965.2675250525522519566.77

24、73.9881.5790275630627023480.1388.7897.89110300735731527393.48103.57114.201323268408360312106.84118.37130.521323519459405351120.19133.17146.83160376性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD85-672558510015.323.627.8152134118295052.267.062.743.6146.3051.

25、25552.53.54.0235720322820117765.4269.4476.8890880430426823687.2392.59102.5011010405380335295109.04115.74128.1313212006456402354130.84138.89153.7616013607532469413152.65162.04179.3820015208608536472174.46185.19205.0122016809684603531196.27208.33230.632501840性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余

26、量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD155-30210015518527.84351.4656053148059.573.267.829.834.639.4452.02.12.5305490397.59079.544.651.959.175560413012010659.569.278.8906305162.5150132.574.486.598.5110700619518015989.3103.8118.21327707227.5210185.5104.1121.1137.81608408260240212119.0138.4157.

27、51609109292.5270238.5133.9155.7177.220098010325300265148.8173.0196.92001050性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD155-67310015518527.84351.4228201177295060.274.068.3103.1114.7130.61323.95.36.22359544304268236137.5152.9174.120011055380335295171.9191.

28、1217.622012566456402354206.3229.3261.128014077532469413240.7267.5304.631515588608536472275.0305.7348.235517099684603531309.4344.0391.74501860性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD200-26214020025038.955.669.4565244148064.876.470.032.937.142.8452.02.

29、63.1298578384786649.455.664.27565341121048865.974.185.690728514013011082.492.7107.0110803616815613298.8111.2128.41328787196182154115.3129.7149.81609538224208176131.8148.3171.220010289252234198148.3166.8192.6200110310280260220164.7185.4214.02501178性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m

30、)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD280-43218528033551.477.893.1948676148063.276.770.774.985.598.11102.43.13.73606673141129114112.4128.2147.11607874188172152149.9171.0196.12009085235215190187.3213.7245.225010286282258228224.8256.5294.231511497329301266262.3299.2343.235512718376344304299.7342.0392.3

31、40013919423387342337.2384.7441.34501512性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD280-65218528033551.477.893.1136130116148058.672.967.8116.9136.0156.11602.33.13.64308243204195174175.4204.0234.125010064272260232233.9272.0312.235511885340325290292.3339.93

32、90.240013706408390348350.8407.9468.350015527476455406409.2475.9546.363017348544520464467.7543.9624.471019169612585522526.2611.9702.4800209810680650580584.6679.9780.48002280性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD300-65223030036063.983.3100.0134130120

33、148061.673.868.2136.3143.9172.52002.73.23.74408353201195180204.4215.9258.828010304268260240272.5287.8345.035512255335325300340.6359.8431.345014206402390360408.8431.7517.556016157469455420476.9503.7603.863018108536520480545.0575.7690.071020059603585540613.1647.6776.3800220010670650600681.3719.6862.59

34、002395性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD360-60325036042069.4100116.7198180165148062.976.770.3214.3230.1268.52802.83.84.243210404264240220285.8306.8357.940012405330300275357.2383.5447.445014406396360330428.6460.2536.956016407462420385500.1536.96

35、26.463018408528480440571.5613.5715.980020409594540495642.9690.2805.4900224010660600550714.4766.9894.99002440性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD420-93232042048088.9116.7133.3196186172148061.173.767.7279.6288.7332.13553.34.04.452218753294279258419

36、.3433.0498.250023154392372344559.1577.3664.271027555490465430698.9721.7830.390031956588558516838.7866.0996.3100036357686651602978.41010.31162.31250407587847446881118.21154.71328.41400451598828377741258.01299.01494.516004955109809308601397.81443.31660.51800539511107810239461537.51587.61826.6200058351

37、21176111610321677.31732.01992.620006275性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD420-95232042048088.9116.7133.3200190180148060.973.467.3286.2296.1349.63553.34.04.452518803300285270429.3444.1524.456023254400380360572.4592.2699.271027705500475450715.5740

38、.2874.090032156600570540858.6888.21048.91120366077006656301001.71036.31223.71250410588007607201144.81184.31398.51400455099008558101287.91332.31573.3160049951010009509001431.01480.41748.11800544011110010459901574.11628.41922.920005885121200114010801717.21776.52097.722406330性能表型 号级数流量Q扬程H(m)转速n(r/min)

39、效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD450-60233545050093.1125139130120110148066.778.971.9177.8186.4208.32503.54.44.843015003195180165266.7279.6312.535517504260240220355.6372.8416.645020005325300275444.5466.0520.856022506390360330533.4559.2625.063025007455420385622.3652.4729.

40、180027508520480440711.2745.5833.390030009585540495800.2838.7937.41000325010650600550889.1931.91041.611203500性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD450-90233545050093.1125139190180170.8148062.075.168.2279.6293.7341.03553.44.34.753019003285270256.2419

41、.4440.6511.556023504380360341.6559.2587.5682.071028005475450427698.9734.3852.590032506570540512.4838.7881.21023.0112037007665630597.8978.51028.01193.5125041508760720683.21118.31174.91364.1140046009855810768.61258.11321.81534.616005050109509008541397.91468.61705.118005500性能表型 号级数流量Q扬程H(m)转速n(r/min)效率

42、(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD500-402360500600100139166.7858070148070.781.573.3117.9133.7156.01603.85.05.738514903127.5120105176.8200.5234.125017304170160140235.7267.3312.131519705212.5200175294.7334.1390.140022106255240210353.6401.0468.150024507297.5280245412.5467.854

43、6.156026908340320280471.5534.6624.263029309382.5360315530.4601.5702.2710317010425400350589.3668.3780.28003410性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD500-572375500555104.2139154.2123.6114100148068.480.272.8184.5193.6207.62503.84.85.243515203185.417115

44、0276.8290.3311.435517904247.2228200369.1387.1415.245020605309285250461.4483.9519.056023306370.8342300553.6580.7622.863026007432.6399350645.9677.4726.780028708494.4456400738.2774.2830.590031409556.2513450830.4871.0934.31000341010618570500922.7967.81038.111203680性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必

45、需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD580-602450580638125.0161.1177.2130120110148069.781.173.2228.6233.7261.12804.35.35.745315303195180165342.9350.6391.645018104260240220457.1467.4522.256020905325300275571.4584.3652.771023706390360330685.7701.1783.380026507455420385800.0818.0913.8100029308520480440914.3934.91044.41120321095855404951028.61051.71174.912503490106506005501142.91168.61305.514003770性能表型 号级数流量Q扬程H(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(NPSH)r(m)叶轮直径(mm)质量(kg)(m3/h)(L/s)轴功率Pa电机功率MD580-702450580638125.0161.1177.2148140130148068.680.072.5264.4276.4311.53554.45.15.54801