履带吊组装作业指导书

1、CSPC Nanhai Petrochemicals ProjectSEPCO2 Electric Power Construction CorporationCSPC NANHAI PETROCHEMICALS PROJECTCSPC 南 海 石 化 项 目THE ASSEMBLY OF CC1000 CRAWLER CRANECC1000 履带吊组装作业指导书WORKING INSTRUCTION: WI-8710-8100-2012作业指导书： WI-8710-8100-2012SEPCO Electric Power Construction CorporationREV版次DATE日

2、期REASON OF ISSUE 发布原因BY编制CHK D 审核REVIEW 审查APPR 批准A26NOV 03ISSUED FORREVIEWZJZFZXSDPB02DEC 03ISSUED FOR APPROVALZJZFZXSDP目录TABLE OF CONTENTS1 PURPOSE 目的2 SCOPE 范围3 RESPONSIBILITIES 职责4 PROJECT SUMMARIZATION 工程概述5 WRITING REFERENCE 编制依据6 CONSTRUCTION PREPARATION施工准备7 THE CONSTRUCTING MACHINES AND TOOL

3、S 施工机械及工器具8 ORGANISE LABOUR FORCE 劳动力组织9 CONSTRUCING PROCESS AND METHOD 施工工序和施工方法10 THE PROTECTION MEASURE OF ENVIRONMENT 境保护措施11 JOB SAFETY ANALYSIS 安全工作分析WI-8710-8100-2012 REV .BCC1000 履带吊组装作业指导书Page 3 of 251 PURPOSE 目的To provide the working instruction for the assembly of CC1000 crawler crane in

4、CSPC Nanhai Petrochemicals Project, Steam & Power Plant Project to ensure the project to complete on time and with good quality.在于制订南海石化汽电联产项目的CC1000的组装的作业指导，确保工程高质量的按期完工。2 SCOPE 范围This instruction complies to the assembly of CC1000 crawler crane in CSPC Nanhai Petrochemicals Project, Steam &Power P

5、lant Project 本指导书适用于南海石化汽电联产项目起重机械CC1000履带吊的组装。3 RESPONSIBILITIES 职责3.1 SEPCO2 is responsible for the assembly and adjusting of CC1000 crawler crane.SEPCO2 负责 CC1000 履带吊的组装与调试。3.2 SEPCO is responsible for the interface coordination and acceptance.SEPCO 负责接口协调和质量验收。4 PROJECT SUMMIRUZITION 工程概况As the

6、project needs, CC1000 will be transported from Yunhe project to Huizhou to lift the boiler steel structures. According to the requirement of the project, the working rate is 48m+36m.因工程需要，CC1000 由运河工地运至惠州工地，用于锅炉钢架的吊装，根据工程需要其作业工况为48m+36 m 塔式工况。5 REFERENCE 编制依据5.1 Site condition 施工现场条件5.2 The manual o

7、f CC1000 crawler craneCC1000 履带吊使用说明书6 CONSTRUCTION PREPARATION 施工准备6.1 Constrution location smooth and temper施工现场平整夯实6.2 Good separate measure on the site 现场作好隔离措施6.3 The construction machines and tools are available.施工机械及工器具准备到位6.4 Make a good orginazation of construction personel 作好人员的组织工作7 THE C

8、ONSTRUCTING MACHINES AND TOOLS 施工机械及工器具7.1 Crawler crane QUY50A and crane 30tQUY50A 履带吊和50t 汽车吊各一台7.2 Big hammer ,wrench and other common tools大锤、扳手及其他常用工具7.3 Steel wire ， tach ect ， should meet the requirement钢丝绳、卡扣等应符合使用要求7.4 Pulling rope enoughCSPC Nanhai Petrochemicals ProjectSEPCO2 Electric Pow

9、er Construction Corporation准备好揽风绳数量8 ORGANISE LABOUR FORCE 劳动力组织WI-8710-8100-2012 REV .BPage 9 of 25CC1000 履带吊组装作业指导书Commpany principal ： 1HSE ： 1Electrician ： 2Operator ： 3公司负责人：1安全员：1电工： 2操作工：3Technical principal ： 1Rigger ： 3Overhauling personel ： 3Fitter ： 2技术负责人：1起重工：3检修工：4安装工：29 CONSTRUCTING P

10、ROCESS AND METHOD 施工工序和施工方法9.1 The width of the assembly area is about 20m and length 100m, and there areshould be no barriers. The working ground is smooth, and separated by guard-rope.组合场地宽度约20 米，长度约100 米，且无障碍物。该工作场地平整，用警戒绳隔离。9.2 Transport CCI000 to the assembly area. Use the QYU50A and 50t crane

11、to unload it 。将 CCI000运至组装现场，用QUY50A和50t 汽车吊将其卸下。9.2.1 The front adopts a 6 37 36.5 20m rope, whose broken force isP= 85.6t , the steel wire rope rolled to 4 twists. It can bear the weight of 39t. QUY50A is the main arm 16m， whose rated load is 44.95t and working radiusis 4m.Safety factor ： n=85600

12、sin78.79 4 =6 = 8.33900039000Load ratio ： K= 44950 100%=86.7%前头采用6 37 36.5 20m绳扣一根，其破断拉力为：P=85.6t ，钢丝绳绕成4 股，44.95t ，作业半径为4米。其承重为39t 。 QUY50A为 16 米主臂工况，额定负荷为其安全系数：n=85600 sin78.79 4=8.339000负荷率：K= 3900044950100% =86.7%9.2.2 The front adopts two 6 3721.5 16m ropes, whose broken force is P=5.3t. The st

13、eel wire rope rolled to 8 twists. It can bear the weight of 17.5t.The rated load of crane is 22.9t， whose working radius is 4m.后边采用6 37 21.5 16m绳扣2根， 其许用拉力为：P=3.3t ， 钢丝绳绕成8股，其承重为17.5t 。汽车吊额定负荷为29.50t ，作业半径为5m.17.5安全系数：n=2.36t 3.3t8 sin75.52负荷率：k=1750029500100%=59.3%Safety factor ： n=17.5=2.36t 3.3t8

14、 sin75.52Load ratio ： k= 17500 100%=59.3%295009.2.3 Unload and assembly the crawler by 50t crane,and the weight of crawler is 23t, adopts a 6 37 36.5 20m rope,.The steel wire rope rolled to 4twists,so the safety factor of the steel wire rope is :n=85600 4/23=14.9用 50t 汽车吊将履带卸车并组装，履带重23t，起吊绳用6 3736.5

15、 20m钢丝绳一根， 4 股起吊，则钢丝绳的安全系数为:n=85600 4/23=14.950t crane adopts the main arm 10.4m, and limit the radius 50t is 5m,whoserated load is 30t,then the load ratio of crane is:K=( 23+0.56 ) /30=78.5%汽车吊采用10.4 米主杆，半径控制在5 米，其额定负荷为30t 。则吊车负荷率为K=( 23+0.56 ) /30=78.5%9.2.4 When use two cranes to lift at the same

16、 time, lift to leave ground about 10 cm and stop over 10 minutes. Check the condition of each part of foundation machine.After sure nothing ， truck remonve stack up wood and put down the main machine.First assembly one crawler, then remove the wood when assembly the other， finallyload equilibrator .

17、两车同时抬吊时，抬离托盘约100mm ，停留 10 分钟，检查地基机械的各部件状况，确认无问题后将拖车开走垫上道木，高度800mm ，将主机放下。先穿上一条履带，然后穿另一条履带时将枕木撤去，并连接好四根斜撑杆，最后根据说明书的要求装上配重。9.3 The assembly of the boom and rigging 臂杆、拉索的组装6.3.1 Assembly the arm pole and rigging according to the relevant requirements ofthe manual. After they are assembled, connect mom

18、ent limiter and the cable of height limiter ， load the pull sensor in term of the request and pull on the rising rope.按说明书的有关要求进行臂杆、拉索的组装，待其组合好后，按要求安装好拉力传感器，并穿好起升绳。9.3.2 Use the assistant crane to lift the secondary arm 。 Raise the main arm about10 . Adjust the top limiter and the lower limiter when

19、 pulling up the main arm ， andthe angel error can not be over 0.5 .Continue to pull up main arm after adjustingthe limiter ， the top block of the assistant arm should roll down the ground to reduce the pulling moment. The top assistant arm don t leave the ground until the inclusion angle between the

20、 main arm and the ground isnt over 35 .扳杆时用辅助吊车吊起副臂，将主杆扳起约10 时，调整副杆上、下限位，其角度误差不得大于0.5。限位调整好后，继续扳起主杆，副杆头部滑轮应沿地面滚动，以减少扳起力矩，当主杆和地面夹角大于35时，副杆头部方可离地。9.3.3 工况组装后的检查Check after the assembly9.3.3.1 Whether the crane is placed on the level place.起重机是否放置在水平位置9.3.3.2 Whether the equilibrator meets the requirem

21、ent.配重是否符合要求9.3.3.3 Whether the erection of the boom is correct.臂杆的安装是否正确9.3.3.4 Whether all the limiting switchs are installed correctly and work normally. 所有的限位开关是否正确安装和全部正常9.3.3.5 Check the flexibility of the mechnization tiliting preventation support within the swing scope.扳起前，检查机械式防后倾支撑在整个摆动区域内

22、动作是否灵活9.3.3.6 Whether the system of the hydraulic pressure is natural.液压系统是否正常9.3.3.7 Whether the pin connection is safe and reliable. 所有的销连接是否安全可靠9.3.3.8 Whether the indication of the instrument is normal.仪表指示是否完全正常10 THE PROTECTION MEASURE OF ENVIRONMENT 环境保护措施10.1 Make the oil leakproof measure,

23、place the spill kit on the connection of the oil pipe.作好防漏油措施，接油盘放在油管接口等处。10.2 The spill kits are within the reach to avoid oil leaking to the ground.吸油棉放在随手可及的地方，以防油漏到地上。10.3 The Lubricating grease is the right mount ， and not throw to ground.加润滑油脂要适量，注意不要丢到地上。10.4 Place the rubbish and scrap to th

24、e designated place after operation is finished.工作完毕后, 把垃圾废料放到指定的地点。11 安全工作分析JOB SAFETY ANALYSISCSPC Nanhai Petrochemicals ProjectSEPCO2 Electric Power Construction CorporationJOB SAFETY ANALYSIS安全工作分析Date（日期）： 2003-11-26Job Title 工作名称:Assembly of CC1000CC1000履带吊的组装LOCATION地点： Construct Site 施工现场JSA

25、No JSA 编号 : JSA-8560-8102-0066DPARTMEN（部门） T： SEPCO2 MechanizationCompany机械公司SUPERVISOR主管人：TITLE OF PERSON WHO DOES JO工作执行人职务B:PREPARED BY编制：REVIEWED BY审查 :APPROVED BY批准：Environmental Conditions环境条件Inside 内部Outside 外部Cold 冷 Heat 热 Wet 湿 Dust 灰尘Vapors/Mist 水汽Noise 噪音Vibration 震动other 其他Heavy Rain 大雨P

26、rimary Job Functions & Position基本工作行动Lifting 举重Grasping 抓取Pushing 推 Sitting 座 Reaching 延伸Bending 弯曲Kneeling 跪 Standing 直立Pulling 拖 Squatting蹲 Other其它SEQUENCE OF BASIC JOB STEPS工 作步骤POTENTIAL HAZARD潜在危险风险评估RAM（ H 、 M、 L ）RECOMMENDED ACTION OR PROCEDU 控制行动措施RAEC TION BY 执行人DATE DUE完成日期REMARK备注Car tran

27、sporatation 汽车运输The vehicle moves to harm the person 车辆移动伤人L1 Follow relevant regulation during transportation.运输中必须遵守有关规定。2. Entering the construction area must reduce speed进入施工区域要减速慢行。Car transportation 汽车运输Limited by damaged and overturning object 毁坏或倾翻物体而受限L1The transportation equipment must sea

28、led firmly.运输设备必须封车牢固。2The vehicle condition is good.运输车辆车况良好。The falling objects damage the person 落物伤人LWear personal PPE entering the construction spot.进入现场必须配戴好个人防护用品。Support the crane 起重机支车Damageby vehiclemoving 机械移动伤人LPlace the crane horizontally and set up special zone. Authorized person enter

29、 only.起重机水平放置，且设立专门区域，无关人员不得进入。limited by damaged or overturned object毁坏或倾翻物体而受限L1Select correct position to support the crane, and make sure that the crane doesn t overload when unloading.正确选择起重机支车位置，保证卸车时吊车不超负荷。2 No trench is under the crane. The foundation must be firm and block up legs.起重机支车下方不得

30、有管沟等，地基必须坚实，且应垫好支腿。Hang up the sling 栓起吊绳Injured whist lifting or carrying .举起或搬运受伤LThe constructing personnel must wear the PPE correctly 施工人员穿好个人防护用品。Hang up the sling 栓起吊绳Striking against solid object 固定物体打击L1 Sling, clamping ring, etc. can t be threw randomly. 吊绳、卡环等不能抛 掷。2Make the good protecti

31、ve measure to prevent the sling from damaging.作好防护措施，以防吊绳受损。3 The slings can t huddle each other.起吊绳不能压绳Injured by fall to the ground 地面跌倒伤害L1Don t stand on the sling when hang it. 拴起吊绳时不得站在起吊绳上。2 Concentrate when working作业时要精力集中。Unload the mainframe 卸主机Damaged by moving objects 移动物体伤人M1Monitor duri

32、ng lifting to prevent hit on person or other objects.吊运过程中，作好监护工作，以防碰到人或其他物体。2 Don t stand under the lifted object and the boom.吊物及臂杆下方不得站人。3 The directive sigal must be clear, and the operator operates strictly according to the signal.指挥人员信号清晰，操作人员严格按指挥人员发出的信号进行操作。Unload the mainframe 卸主机Limited by

33、 damaged or overturned object 毁坏或倾翻物体而受限M1 Monitor the display of the moment limiter when operating.操作时监视力矩限制器显示器2 No striking work in the process of operation. 运行过程中不能有冲击作业3 Cooperate closely when two cranesuplift , and the load of one crane cantincrease suddenly.两车抬吊时，要密切配合，不能出现一车负荷突然增加的现象4 Monito

34、r the foundation well作好地基的监护工作Injured by fall on the ground 地面跌倒伤害Mconcentrate when working 施工作业时要精力集中Fall of person from height 高空坠落MFasten the safety belt correctly overhead.高空作业要系好安全带Assembly 组装Striking against or struck by moving object 移动物体打击MThe directive signal must be clear, and the operator

35、 operates strictly according to the signal.指挥人员信号清晰，操作人员严格按指挥人员发出的信号进行操作。Assembly 组装Injured whist lifting or carrying .举起或搬运受伤MConcentrate when working, avoid damage by crush and push.工作人员应精力集中，注意挤伤或砸伤。Limited by damaged or overturned object 毁坏或倾翻物体受限M1Block up the sleeper under the arm poleto avoid

36、 damaging it.杆臂下方应垫上枕木，以免碰伤杆臂。2Cotter pin should be fixed firmly.开口销等应安装紧固。Fall of person from height 高空坠落MFasten the safety belt correctly overhead.高处作业系好安全带Assembly 组装Exposure to or contact with harmful substance 接 触或揭漏有害物M1 Place the spill kit on theconnectionof the oil pipe.作好防漏油措施，接油盘放在油管接口等处。2

37、 The spill kits are within the reach to avoid oil leaking to the ground.吸油棉放在随手可及的地方，以防油漏到地上。3 The Lubricating grease is the right mount ， and not throw to ground.加润滑油脂要适量，禁止丢到地上。4 Place the rubbish and scrap to the designated place after operation is finished.工作完毕后,把垃圾废料放到指定的地点。Pick off hook 摘钩Inju

38、red by fall to the ground 地面跌倒伤害L1 Select the smooth and clear ground as the place of picking off hook.选择平整、干净的场地做为摘钩场地。2 The slings pile after picking off hook. 摘钩后钢丝绳。Injured whist lifting or carrying .举起或搬运受伤L1 The height of hook can not be too high when picking off hook.摘钩时吊钩高度不得过高。2 The constru

39、cting personnel wear PPE. 施工人员戴好劳保用品。Contact with moving machinery or object 接触移动物体LConcentrate when working 作业时要精力集中Settle the crane 起重机收车Contact with moving machinery or object 接触移动机械LSettle the crane according to the operation rule.按操作规程要求进行起重机收车Injured by fall to the ground 地面跌倒伤害LClear up the c

40、onstruction area . 清理好作业现场Damaged by moving vehicle 车辆移动上伤人LStop the crane at the safe place 将起重机停放到安全地方List of Specific Hazards 详细风险列表：1 Injured whist lifting or carrying 举起或搬运受伤2 Striking against or struck by moving object移动物体打击3 limited by damaged or overturned object毁坏或倾翻物体受限4 struck by falling

41、object 落物伤人5 damage by moving vehicle 车辆移动伤人6Injury by handing tools 传递工具伤害Chemical List 化学列表：Code of Potential Hazards 潜在危险编号1. Trapped in or between objects. 围困 2. Injured whist lifting or carrying . 举起或搬运受伤3. Slip, trip or fall on same level 滑倒绊倒或坠落4Fall ofperson from height 高空坠落5 Striking agains

42、t fixed or stationary object 固定物体打击6. Striking against or struck by moving object 移动物体打击7 stepping on object 踏在物体上8 Exposure to or contact with harmful substance 接触或揭漏有害物9 Contact with electricity or electric discharge 触电10 Trapped by collapsing or overturning object 毁坏或倾翻物体而受限11 struck by falling o

43、bject 落物伤人12 Strick by moving vehicle 车辆移动伤害13 contact with moving machinery or object being machined 接触移动机械14 Exposure to fire 火灾 15 Exposure to explosion 爆炸 16 Injury by hand tool传递工具伤害17 Injured by fall of ground 地面跌倒伤害18 Asphyxiation 窒息 19 Contact with hot surface or substance 烫伤 20 poising 悬空 2

44、1specific 特殊Attend to train the personnel参加培训交底人签字：HSE guardian ：HSE监护人签字：Supervisor ： 施工主管人签字：WI-8710-8100-2012 REV .BCC1000 履带吊组装作业指导书Page 21 of 25下面是赠送的中秋节演讲辞，不需要的朋友可以下载后编辑删中秋,怀一颗感恩之心老师们，同学们：秋浓了，月圆了，又一个中秋要到了!本周日，农历的八月十五，我国的传统节日中秋节。中秋节，处在一年秋季的中期，所以称为“中秋”，它仅仅次于春节，是我国的第二大传统节日。CSPC Nanhai Petrochemic

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46、句，比如“举头望明月，低头思故乡”、 “但愿人长久，千里共婵娟”、 “海上生明月，天涯共此时”这些佳句之所以能穿透历史的时空流传至今，不正是因为我们人类有着的共同信念吗。中秋最美是亲情。一家人团聚在一起，讲不完的话，叙不完的情，诉说着人们同一个心声：亲情是黑暗中的灯塔，是荒漠中的甘泉，是雨后的彩虹中秋最美是思念。月亮最美，美不过思念;月亮最高，高不过想念。中秋圆月会把我们的目光和思念传递给我们想念的人和我们牵挂的人，祝他们没有忧愁，永远幸福，没有烦恼，永远快乐! 一、活动主题：游名校、赏名花，促交流，增感情二、活动背景：又到了阳春三月，阳光明媚，微风吹拂，正是踏青春游的好时节。借春天万物复苏之

47、际，我们全班聚集在一起，彼此多一点接触，多一点沟通，共话美好未来，与此同时，也可以缓解一下紧张的学习压力。相信在这次春游活动中，我们也能更亲近的接触自然，感悟自然，同时吸收万物之灵气的同时感受名校的人文气息。三、活动目的：下面是赠送的励志散文欣赏，不需要的朋友下载后可以编辑删除！上面才是您需要的正文。十年前，她怀揣着美梦来到这个陌生的城市。十年后，她的梦想实现了一半，却依然无法融入这个城市。作为十年后异乡的陌生人，她将何去何从？笔记本的字迹已经模糊的看不清了，我还是会去翻来覆去的看，依然沉溺在当年那些羁绊的年华。曾经的我们是那么的无理取闹，那么的放荡不羁，那么的无法无天，那么轻易的就可以抛却所

48、有去为了某些事情而孤注一掷。而后来，时光荏苒，我们各自离开，然后散落天涯。如今，年年念念，我们只能靠回忆去弥补那一程一路走来落下的再也拾不起的青春之歌。从小，她就羡慕那些能够到大城市生活的同村女生。过年的时候，那些女生衣着光鲜地带着各种她从来没有见过的精致东西回村里，让她目不转睛地盯着。其中有一个女孩是她的闺蜜，她时常听这个女孩说起城市的生活，那里很繁华，到处都是高楼WI-8710-8100-2012 REV .BPage 23 of 25CC1000 履带吊组装作业指导书CSPC Nanhai Petrochemicals ProjectSEPCO2 Electric Power Const

49、ruction Corporation大厦，大家衣着体面 这一切都是她无法想像的画面，但是她知道一定是一个和村子截然不同的地方。她梦想着有一天能够像这个闺蜜一样走出村子，成为一个体面的城市人。在她十八岁那年，她不顾父母的反对，依然跟随闺蜜来到了她梦想中的天堂。尽管在路途中她还在为父母要和她断绝关系的话感到难过，但是在她亲眼目睹城市的繁华之后，她决心要赚很多钱，把父母接到城市，让父母知道她的选择是正确的。可是很快，她就发现真实的情况和她想象的完全不一样。闺蜜的光鲜生活只是表面，实则也没有多少钱，依赖于一个纨绔子弟，而非一份正当的工作。而她既没有学历、又没有美貌，也不适应城市生活，闺蜜也自顾不暇，没有时间和多余的钱帮助她。这样的她，连生活下去都成问题，更别说赚大钱了。倔强的她没有因此放弃，而是更加坚定要作为一个异乡人留在这里打拼，相信自己一定可以实现梦想。