高幅筛使用说明书

1、精选 使用说明书 WINNER THE USERS INTRODUCTION MANUAL GFS系列振动筛THE GFS SERIES OF VIBRATING SCREEN河南威猛振动设备股份有限公司HENAN WINNER VIBRATOR EQUIPMENT Co., LTDTable of Content 目 录1 GFS Train High Amplitude Vibration Screen Summary.1GFS系列高幅振动筛概述1.1 Utility and Characteristics.1用途与特点1.2 Mechanism and Operation Princip

2、le.1工作原理及结构特点1.3 Erecting .3安装1.4 Debugging .4调试1.5 Operation and Maintenance 4使用与维护1.6 Common Defaults and Handling Methods .5常见故障及处理方法2 WJZ Train Exciter Summary.7WJZ系列激振器概述2.1 The Utility and Characteristics7用途与特点2.2 The Products Mechanism8产品结构2.3 The Erecting and Debugging8安装与调试2.4 The Operation

3、 and Maintenance10使用与维护2.5 Storing and Conveying.11存贮与运输2.6 The Common Defaults and Handling Methods11常见故障及处理方法3 XK Electric Control Principle Summary13电气把握原理概述3.1 Characteristics13性能描述3.2 The Sketch Map of Electric Cabinet.13电控柜示意图3.3 Operation Instruction14操作说明3.4The Wiring Diagram of Electric Pri

4、nciple（Fig.1 、Fig.2）.16电气原理图(图1、图2)1 GFS Train High Amplitude Vibration Screen SummaryGFS系列高幅振动筛概述 1 .1 Utility and Characteristics 用途与特点The GFS Train High Amplitude Vibration Screen is an ideal screening equipment, of which is developed by our designers, this equipment can be solved a problem of de

5、ep screening of humid and sticky, especially the aperture less than 10mm of humid and sticky raw coal, it can solve the problem of blocking screen meshes. The equipment has a characteristics of a high screening efficiency、low noise、using economy and so on. This equipment can be applied to the coal i

6、ndustry(particle classification)、the electric industry(CFB boiler of fine size screening)、the metallurgy industry(particle classification) and so on.GFS系列高幅振动筛是我公司为解决湿粘物料深度筛分而研发的筛分设备，特殊对于小于10mm湿粘原煤的筛分较好的解决筛网堵孔问题，该设备具有筛分效率高、噪音低、使用经济等特点。该振动筛适用于煤炭（粒度分级）、电力（CFB锅炉细颗粒筛分）、冶金（粒度分级）等行业。 1.2 Mechanism and Ope

7、ration Principle 工作原理及结构特点The Mechanism Sketch of High Amplitude Vibration Screen1. The Seal Cover 2.The Screen Frame 3.The Screen Decks 4.Removing Dust Chute 5.The Exciters 6.The Connecting Devices 7.The Motors 8.The Insulating Springs 9.The Base1.密封罩2.筛箱3.筛板4.除尘口5.激振器6.软连接装置7.电动机8.减振弹簧9.底托The GFS

8、High Amplitude Vibration Screen Train is employed the large amplitude、high vibration strength、low vibration frequency and self-clearing screen decks so that it can finish screening humid and sticky materials. Its mechanism is shown as follows:GFS系列高幅振动筛是接受大振幅、大振动强度、较低振频和自清理筛面来完成湿粘物料的筛分过程，其结构和特点如下：1.

9、When screening sections, the screen frame does not vibrate, the screen decks vibrate.1.分段筛分、筛机整体不振动，筛网振动2.Clear the screen decks automatically.2.自清理筛面3.The Mechanism is enclosed.3. 封闭结构4.The amplitude is larger and the motion load is less.4. 较大的振幅和较小的动负荷5.The efficiency is less.5. 较小的功率6.The PLC sys

10、tem is special.6. 独特的PLC把握系统7.The maintenance is easy.7.易维护性8.The operation cost is low.8.低运行成本1.3 Erecting 安装1.Before erecting, check the assembled drawing and the base on worksite, whether they are uniform or not.1.安装前应检查安装图与现场基础是否全都。1.Check the appendixes whether they are complete or not as the s

11、hipping order.2.依据装箱单清点附件是否齐全。2.Whether the parts are broken or not during the transporting.2.部件是否因运输有碰坏现象。1.4 Debugging 调试1. Before debugging, check and fasten all the bolts.1 调试前检查并紧固各部件间紧固螺栓。2. Check it whether it is abnormal.2.检查有无其它特别3. Starting orders: start this equipment in the adverse curre

12、nt materials, stop the equipment in the downstream material; avoid starting the equipment with the materials, stop the equipment when all the materials passed through the screen decks.3.起动挨次：逆料流方向启动，顺料流方向停车，应避开带料启动，筛面上物料全部筛完再停车。4. After regulate the equipment, then run the equipment for 1-2 hours, w

13、hen it is not abnormal, then you can put materials into operating.。4调整后运转1-2小时无特别现象方可投入使用。 1.5 Operation and Maintenance 使用与维护1. Check all the fastened parts frequently whether they are loose or not.1经常检查紧固件有无松动。2. Check all the wearing parts frequently whether they are worn or not.2经常检查易损件有无损坏现象。3.

14、 Stop to check them during the operating if there is an abnormal or the noise is larger.3工作中如有特别现象或噪声过大应准时停机检查。4. During operating the exciters, pay attention to the lubrication of bearings, inject the lubrication grease(You had better refer to the exciter instruction manual).4激振器运行过程中，应留意轴承的润滑，定期注入

15、润滑剂。（参照激振器说明书） 1.6 Common Defaults and Handling Methods 常见故障及处理方法The Common Defaults and Handling Methods常见故障及处理方法Serial No.序号The Common Defaults常见故障The leading to causes形成缘由The handlingMethods处理方法1After switching on, this equipment cannot start接通电源筛机不启动1.The circuit is not a closed loop;1电源线路不通2.Th

16、e motor is blocked;2电机卡阻3.The load is over heavy;3负荷过重1.Check the 3-phase power source whether it is short of the phase;1检查三相电源是否缺相2.Clear off the blocking;2消退卡阻3.Start it in a light load;3轻负荷起动2The sizes passed the screen meshes are larger than the common size,筛下物料大于正常粒度1.Wear the screen meshes bad

17、ly1筛网磨损严峻2.The connecting sections of screen decks had been worn badly2筛框连接部位磨损Change them更换3The abnormal noise is louder and louder特别噪声渐渐明显1.The bolts are loose1紧固螺栓松动2.The bearings are short of grease or worn out2轴承缺脂或损坏3.The screen decks are broken3筛板骨架断裂1.Screw the bolts again;1紧固螺栓2.Add the lub

18、rication grease or change them;2轴承加脂或更换3.Repair the screen decks or change them;3筛板修复或更换4The vibration screen vibrates abnormally筛机振动特别The insulating springs are fatigued or broken减振弹簧疲惫或损坏Change the insulating springs更换减振弹簧2 The WJZ Train Exciter SummaryWJZ系列激振器概述2.1 The Utility and Characteristics

19、用途与特点Our company is a factory of professional producing vibration equipments of mechanical and electrical department, which produce various situation vibration equipments and necessary products- the vibration source。The WJZ Train Exciter is a new improved product. The exciters match with the motors,

20、 which vibrate the vibration screen, however, the motors do not vibrate; the lubrication of bearings is grease lubrication，so prolong the equipment service life and it is economic and easy, and it is an ideal exciting source of vibration equipments.我公司是机电部振动设备专业生产厂家，生产各种场合使用的振动设备及配套产品-振动源。WJZ系列是其中一种

21、更新改进的新型激振器，该激振器与一般电机配套使用，电机不参振，轴承接受脂润滑，使用寿命长，且经济简洁，是振动设备配套使用的抱负激振源。2.2 The Products Mechanism产品结构The WJZ train exciter is made up of the following components:WJZ系列激振器主要有以下部分 The Mechanism Sketch of Exciters1. The Regulative Eccentric Mass 2.The Shaft 3.The Eccentric Mass 4.The Protective Covers 5.Th

22、e Bearing House 6.The Roller Bearings 1.配重块2.转动轴3.偏心块4.防护罩5.轴承室6.轴承2.3The Erecting and Debugging安装与调试1. During lifting、carrying and erecting, the exciter must not hit other equipments;1.激振器在吊装、搬运及安装时切勿碰撞。2. Before erecting, you should check all the connecting bolts whether they meet the requirements

23、.2.安装前应检查各部件的紧固连接螺栓孔是否相符。3. During erecting, do not take down any part by yourself.3. 安装时不得任凭拆卸零部件4. After erected, make sure that the exciter should be horizontal crossly.4. 安装后激振器应保证横向水平.5. The fastening bolts applied loose-proof devices, so as not to loosen the bolts and break the exciters.5. 紧固螺

24、栓接受防松装置，以防螺栓松动使激振器损坏。6. You can regulate the vibrating force, so as to let various vibration equipments screen all kinds of materials.6.调整激振力大小，可满足各种振动设备不同物料的需要。7.Regulating the vibrating force:7.激振力的调整：2.3 Take down the protective covers;a) 卸下风罩。b) Loosen the bolts of the regulative eccentric mass;

25、2.4 旋松配重块紧固螺栓;2.5 Regulate the fixed eccentric mass and the regulative eccentric mass at the same phase and the same angle; or add or reduce the regulative eccentric mass ;c) 同相位、同角度调整激振器的偏心块和配重块,或增加、削减配重块的数量;2.6 Screw the bolts, assemble the coversd) 旋紧螺栓，装回风罩。2.4 The Operation and Maintenance使用与维护

26、1. After the exciters are assembled and regulated, run them for 2-7 hours, check all the parts whether they are normal or not and screw all the screws again.1. 激振器安装调整完毕，运行2-7小时，检查各部件是否正常，并对各部位螺栓再紧固。2. You should control the temperature at 95oC.Check the lubrication grease volume at a regulative tim

27、e and supplement it in time, so that the volume is 2/3 of bearings vessel. Suggest that you can apply the molybdenum disulfide complex calcium lubricating grease, you had better check it two times every week.2. 正常使用时轴承的温度应把握在95oC.定期检查轴承腔内油量，并按要求准时补充，以保证润滑脂为轴承容腔的2/3为宜。建议使用二硫化钼复合锂基润滑脂，最好每周检查两次。3. You

28、should maintain it half year, clear off the dirt and dusts of the surface, clear the bearings and check the lubricating seals whether they are broken or not, and change them in time.3. 每半年应维护保养一次，清除机体表面积尘、污垢，清洗轴承，检查油封等易损件是否损坏，并准时更换。4. Repair the parts thoroughly every year, check the bearings whethe

29、r they wear or not, and change the lubricating grease.4. 每年大修一次，检查轴承磨损状况，并更换内腔润滑油。2.5 Storing and Conveying存贮与运输1.The exciters must not store out of storehouse or damp place.1.激振器不得存在露天或潮湿的地方。2. During transporting and storing, you must not collide with other equipments.2.在运输和存贮过程中，不准有猛烈碰撞。3. Avoid

30、contacting with the acidic or alkaline harmful things.3.避开与酸、碱等有害物质接触。2.6 The Common Defaults and Handling Methods常见故障及处理方法The Common Defaults and Handling Methods常见故障及处理方法The Serial No.序号The Common Defaults故障现象The Leading to Causes形成缘由The Handling Methods处理方法1No.1The sound is abnormal.声音特别1. The be

31、arings are broken.1.轴承损坏2. The fastening bolts are loose.2.紧固螺栓松动1.Change the bearings.1. 更新轴承2.Fasten the bolts.2. 紧固螺栓2No.2The rising-temperature is high.温升过高1.The bearings are broken, the lubricating covers chafe the shaft.1.轴承损坏，油盖与轴摩擦1.The bearings vessel is short of grease or the opposite.2.轴承

32、腔内缺脂或油脂过多1.Change or repair them.1.更新修理2.Supplement the grease as the standard.2.按标准注油脂3No.3Leaking the lubricating grease漏油脂The extending shaft is leaking the lubricating grease.轴伸端出油1.The lubricating grease is over, inject the grease as the standard.1. 油量过多，按标准注油2. Change the seals.2.更换密封圈。3 XK El

33、ectric Control Principle Summary电气把握原理概述3.1 Characteristics性能描述We will tell about the electric control of vibration screen. The electric control box: its composition is easy, and the erecting 、operating and maintaining is convenient, the electric control box has a better protective grade, you can ap

34、ply it in or out of house. The electric control box has both patterns of long-range auto-control and site operating by hand, which is an advanced auto-control vibration equipment at home or abroad. 振动筛电器把握箱，结构简洁，安装、操作、修理便利，把握箱外壳选用较高的防护级别，室内、室外均可使用。此电控箱具有远程自动把握和就地手工操作两种模式，是目前国内、外较为先进的振动机械把握设备。 3.2The

35、 Sketch Map of Electric Cabinet 电控柜示意图 1. Voltmeter 2. Ammeter(1) 3.Ammeter(2) 4.Ammeter(3) 5. Default Indicator Light 6. Indicator(1) 7.Indicator(2) 8.Indicator(3)9. Selector Switch 10.Starting(1) 11.Stopping(1) 12.Starting(2) 13.Stopping(2) 14.Starting(3) 15.Stopping(3)1电压表 2.电流表（1） 3. 电流表（2） 4. 电

36、流表（3） 5.故障指示灯 6.指示灯（1） 7. 指示灯（2） 8. 指示灯（3） 9.转换开关 10.启动（1） 11.停止（1） 12.启动（2） 13.停止（2） 14.启动（3） 15.停止（3）3.3 Operation Instruction操作说明 The connection pattern of electric control box is three-phase four-wire, the supplying power is 220V. If you want to run this equipment, please switch on the power sou

37、rce, switch on the knife-break switch, check the voltmeter whether it works normally or not, or the three-phase voltage normally or not. If the voltmeter shows that the power source is abnormal, please check the power interface; if normal, then you can carry out the next operation sequence; turn the

38、 selector switch on the site pattern, so that you can operate the electric control box by hand. Press the starting key (1), start the No.1 motor when the indicator light (1)is on, then check the current whether it is normal or not; press the starting key (2), start the No.2 motor when the indicator

39、light (2) is on , check the current whether it is normal or not; so does the No.3 motor. However, the stopping sequence is as follows: press the on/off key (3), the No.3 motor stops running when the indicator light (3) is off, so do the No.2 and No.2 motors. If the operating is failure, the motor can not work normally when the failure indicator light is on, stop the equipment to check it, so as to remove the defaults. Turn the selector switch to the long-ra