1001检验和试验控制程序

1、1 目的Objective对原材料、协配件、半成品、成品进行检验和试验，防止不合格的原材料、协配件非预期使用，不合格半成品转序，不合格成品出厂。Thisistoinspectandtesttherawmaterial,components,semi-finishedandfinishedproductstoavoidthenonconformingrawmaterialsandcomponentsfromunexpectedusage,toavoidthedefectivesemi-finishedproductfromflowingintothenextprocessandtoavoidth

2、edefectivefinishedproductfromreleasingoutofthefactory.2 适用范围ApplicableScope适用于本公司的原材料、协配件、半成品、成品的检验和试验控制。Thisisapplicabletothecontrolovertheinspectionandtestoftherawmaterials,components,semi-finishedandfinishedproductsofthecompany.3 职责Responsibility质量部负责原材料、协配件、半成品、成品的入库检验和验证的归口管理。TheQualityDepartme

3、ntisresponsiblefortheincominginspectionandtestoftherawmaterial,components,semi-finishedandfinishedproducts.3.1 技术工程部负责制订和发放原材料、协配件、半成品、成品的图样、检验规程及相关接收标准。TheEngineeringDepartmentisresponsibletoformulateandreleasethedrawings,inspectionproceduresandrelevantreceivingstandardsapplicabletotherawmaterials,

4、components,semi-finishedandfinishedproducts.4 工作程序WorkProcedures检验和试验前的准备PreparationPriortotheInspectionandTest4.1.1 由质量部根据控制计划和检验指导书，在开始检验工作之前，复查是否已经对每项重要检验项目的方式和方法做出规定，其内容包括：检验方法、检验工具及精度、抽样方法、评定方法、记录方法，注明可能需要提供的质量保证书/自检报告、要求和验证方式。Priortoinspection,theQualityDepartmentshallrefertothe“ControlPlan”an

5、dInspectionInstruction,checkingiftheinspectionwayandmethodforeachimportantitemhavebeenregulated,including:inspectionapproach,inspectiontoolsandtheirprecision,samplingmethod,assessmentapproachandrecordingmethod,aswellastheremarksonnecessaryqualitywarranty/self-inspectionreport,requirementsandverifica

6、tionway.4.1.2 在制订计数特性数据接收抽样计划时，接收准则必须是C=0抽样计划。Whenformulatingthesamplingplanforthereceiptofcountingcharacteristicdata,theprincipleofreceiptmustbeC=0samplingplan.4.1.3 检验方式InspectionApproach抽检：检验员对原辅料、协配件、半成品、成品的抽样检查。SamplingInspection:Itmeansthattheinspectorconductstheinspectionofrawmaterials,compon

7、ents,semi-finishedandfinishedproductsonsamplingbasis.全检：指检验员对加工过程中的产品进行的全部逐个检查。FullInspection:Itmeansthattheinspectorconductstheinspectionofalltheproductsinmachiningprocessonebyone.“三检制”：自检、互检、专检。3-InspectionSystem:Self-inspection,ReciprocalInspectionandSpecialInspection.4.2 进货检验和试验IncomingInspectio

8、nandTest原材料、协配件到货后，仓库保管员填写产品送检单和随货的质量证明文件一同送交质量部，特殊产品必须附有质量证明文件。Atthearrivalofrawmaterialsandcomponents,thestorekeepershallfilluptheProductInspectionForm,andsubmitittotheQualityDepartmentalongwiththequalitycertificates.Specialproductsmustbeattachedwithqualitycertificates.4.2.1 质量部接到产品送检单后，由检验员对其送检产品

9、按规定进行抽检，需要时，原材料进行化验分析，并作好原始记录。Afterreceiptofthe“ProductInspectionNotice”bytheQualityDepartment,theinspectorshallsampleinspectthedeliveredproductsaccordingtotheregulations,whiletherawmaterialissenttothelaboratoryforanalysis.Maketheoriginalrecordsproperly.4.2.2 对无手段和能力进行检验的产品，质量部通知制造部进行小批量试装或加工，并作好标识和

10、记录。原材料可依据随货质量证明文件进行判断。FortheproductsbeyondAICQinspectioncapabilities,theQualityDepartmentshallinformtheManufacturingDepartmenttoconductsmallbatchtrialassemblyormachining,andmakelabelsandrecordsproperly.Therawmaterialscanbejudgedperthequalitycertificatesattached.4.2.3 对因生产急需来不及检验的且可以追回的协配件，由制造部向总经理办公

11、室申请紧急转序，填写紧急例外放行申请单，经总经理办公室审批同意方可放行，同时作好标识和记录并进行跟踪，经检验员后续及时抽检，发现不合格，立即追回。Forthecomponentsthatarenotinspectedduetotheurgencyofproductionyetcanbecalledback,theycanbereleasedonlyaftertheManufacturingDepartmentfillsinurgentapplicationforprocesstransferandsubmitsittotheGMOfficeforapproval.Meanwhile,makel

12、abelsandrecordsproperly,andconducttracking.Theinspectorshalldulyconductfollow-upsamplinginspection,andanyunacceptableproductsshallbeimmediatelycalledback.4.2.4 抽检合格，由检验员开出产品合格通知单入相应仓库。Ifthesampleinspectionisacceptable,theinspectorshallissuetheAcceptancePartsCertificate,andadmitthegoodstothecorrespon

13、dingwarehouse.4.3 过程检验和试验ProcessInspectionandTest首件检验initialinspection每班开班前或转换产品类型/工装时，必须进行首件检验。操作者自检必须合格后，交检验员检验并作好检验记录。首件检验合格后，才可进行批量生产。Itisrequiredtotakeinitialinspectionbeforethefirstshiftstartsorthetypeofproduction/toolingchanges.Aftertheself-inspectionbyoperatorsisacceptable,inspectorsshouldta

14、keinspectionandrecord.Themass-productionshouldbestartediftheinitialinspectionisacceptable.4.3.1 在生产过程中，操作者应按照SOP要求作好自检。并对上道工序作好互检。Theinspectormustconducttheself-inspectionstrictaccordancewiththerequirementsofSOP,andtakemutual-inspectionforthelastworkingprocedure.4.3.2 检验员须按规定要求作好巡检工作。Theinspectorsho

15、uldinspectduringaroundtheworkshopbasedontherequirement.4.3.3 每批产品加工完后，在转到下道工序前，必须报检验员检验合格后，才能留转到下到工序。Aftereverybatchproductprocessing,theymustbesenttoinspectorsforinspectionbeforethenextworkingprocedure.4.4 最终检验和试验FinalInspectionandTest最终检验由制造部检验工序操作员负责，并作好检验记录。质量部检验员按通用检验规程规定进行监控。TheoperatorofManuf

16、actureDepartment,whoinchargeofworkingprocedureinspection,isresponsibleforfinalinspectionandrecordingtheresults.InspectorsoftheQualityDepartmentshouldsupervisebasedontheGeneralInspectionRegulation.4.4.1 检验员根据抽检和试验结果，合格才签发合格证，车间将产品入成品库，并办理入库手续。Theinspectorshallissuetheacceptancecertificatefortheaccept

17、ablepartsbasedontheresultsofspot-checkandtest.Workshopshouldputproductsintothefinishedpartsstockandconducttheincomingprocedure.4.4.2 全尺寸检验和功能试验FullDimensionInspectionandFunctionalTest每年由质量部按规定的要求并根据顾客规定的频次(顾客无要求时，一年一次)对产品进行全尺寸检验和功能试验，试验报告顾客要求时须提供评审。EveryyeartheQualityDepartmentshallconductthefulldim

18、ensioninspectionandfunctionaltestaccordingtotheprescribedrequirementsandatanintervalsetbythecustomer(Onceayearifthecustomerhasrequests).Thetestreportwillbeprovidedtocustomerforreviewuponrequest.4.4.3 产品最终审核FinalAuditoftheProduct每个季度一次或根据顾客要求的频次，质量部按对已包装的产品进行产品质量审核，以验证符合所有规定的要求(如产品、包装、标签)。Onceaquarte

19、roratanintervalrequestedbythecustomer,theQualityDepartmentshallauditthequalityofalreadypackedproducts,inordertoverifytheconformanceofallprescribedrequirements(duct,packageandlabel).4.5 所有抽样、检验和试验及报告工作均应在相应规定的时间内完成，并如实规范填写记录，由专人负责管理，执行质量记录控制程序。Allsampling,inspection,testandreportshouldbecomple

20、tedwithinthespecifiedtimelimit.Therecordshouldbekeptfactuallyinstandardform,andbekeptbyaspecialperson.Implementthe“QualityRecordControlProcedures”.检验和试验全过程发现的不合格，执行不合格品控制程序。Implement“NonconformingProductControlProcedures”incaseanynonconformanceisfoundinthewholeprocessofinspectionandtest.检验和试验过程中，要作好各类状态标识，执行检验和试验状态控制程序。Ininspectionandtestprocess,makeallnecessarystatuslabelsproperlyandimplement“Inspection&TestStatusControlProcedures”.所有检验人员都要求经过培训合格后持证上岗。Alltheinspector