机加工质量控制计划范例-HT - 图文-

1、Date (Orig.日期(原订:Date (Rev.日期( 修订:Core Team:核心小组First Inspection首检Process Inspection 过程检查Final inspection 最终检查Material type 材质American code:AISI 12151.Check the material certification1份/BatchIncoming inspection report 进料检验报告(编号:LCN-8F041DClose off /Return to supplier 隔离 / 退货Outer diameter 外径28 -0.03

2、Micrometer 千分尺(025mm45138483Incoming inspection report 进料检验报告(编号:LCN-8F041DClose off / Return to supplier 隔离 / 退货Striagtness 直线度Striagtness than0.5mm/1000mm弯曲程度1000mm 范围内小于0.5mmInspection in the designated area welterthe material在指定区域内滚动检查Incoming inspection report 进料检验报告(编号:LCN-8F041DClose off / Re

3、work /Sort 隔离 / 返工/ 全检Surface defects 表面缺陷No Scratch, Rust.无拉伤、无锈斑Visual check 目视Incoming inspection report 进料检验报告(编号:LCN-8F041DClose off / Return to supplier 隔离 / 退回供应商Send out material 发料Send wrong material 发错料Color mark 颜色标识Green mark 绿色标识The operator and warehousekeeper check each other操作员人员和仓库管

4、理员互相检验Return to warehouse / close off 退回仓库 / 隔离20Turning 车削加工L-35Revolution 转数Make program 编程A01-002Program checking 程序确认Program checking report 程序确认报告(报告编号:LCN-6F050Corrected the program 修改程序Clamp tooling 刀具夹头紧固No disentangle 要求夹紧无松开动Check tooling and device 用工具检查有无松动Tooling Sheet 刀具清单(编号:LCN-7F106

5、Check by technic manager 技术经理审核1.Turning Facing 光平面Turning tool 车刀 Turning Facing 光平面Rev 转速3000rad/min F 进刀量=0.03mm/r Technice Size 工艺尺寸Reset-up 重新调整2.Drilling hole 钻孔Drilling tool 钻头Center hole 中心孔Rev 转速2500rad/min F 进刀量=0.03mm/r 5.0Technice Size 工艺尺寸Reset-up 重新调整3.Brilling Hole 镗孔Boring tool 镗刀20H

6、ole diameter 孔径Rev 转速3000rad/min F 进刀量=0.02mm/r5.6 +0.2Ping gauge 塞规(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工42Angle 角度20°Contracer 轮廓仪(DD-00093pcs/ Machine start up or Change tool1pcs/3

7、H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工19Hole diameter 孔径5.9±0.1Projector 投影仪(4901273pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工16Radius 圆角17.5 +0.02/-0.03Height Tes

8、ter030mm(01194高度规3pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工15Angle 角度14.5+0.2Projector 投影仪(4901273pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rew

9、ork 隔离 / 返工Reamering tool 铰刀32Angle 角度Rev 转速1000rad/min F 进刀量=0.02mm/r 20°Contracer 轮廓仪(DD-00093pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工21Hole diameter 孔径5.5 +0.02/-0.005Ping gauge 塞规(UGZ-*-0001/UGZ-*-00013pc

10、s/ Machine start up or Change tool3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework / Scrap 隔离 / 返工 / 报废5.Dilling hole 钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/min F 进刀量=0.03mm/r 10Process technice size 过程工艺尺寸Reset-up 重新调整6.Boring hole 镗孔Boring tool 镗刀18Hole d

11、iameter 孔径Rev 转速3000rad/min F 进刀量=0.02mm/r12.2+0.04/0Ping gauge 塞规(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool3pcs/3HAQL1.0 C=0 1.Inspection report (PIR A01-0022.SPC control1.检验报告(报告编号:A01-0022.SPC 控制Close off / Rework /Sort隔离 / 返工 /全检37Jumpness 全跳动Concentricity Gage 同轴度仪(19753-A-10P3p

12、cs/ Machine start up or Change tool3pcs/3HAQL1.0 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工key window/Phone :主要联系人/电话:Customer Engineering Approval/Date (If Required顾客工程批准/日期(如需要:Control Plan 控 制 计 划*-CP-*Key window/Phone :主要联系人/电话:Customer Part No./ Rev.客户零件编号/版本:P

13、art/ProcessNo. 零件/过程 编号Customer Quality Approval/Date (If Required顾客质量批准/日期(如需要:Other Approval/Date (If Required其它批准(如需要4 .Reamering hole 铰孔10Incoming Inspection 进料检验Other Approval/Date (If Required其它批准(如需要:Part Name/Description 零件名称/描述 :10PCS/Batch10PCS/BatchSupplier :供方:Process Name /Operation Des

14、cription 过程名称/操作描述Machine, Device,Jig, Tools For Mfg. 机器、装置、夹具、工装Characteristics 特性No.编号Product 产品Process 过程Product Characteristic Class 产品特性分类Evaluation Measurement Tech.评价/测量技术Process Characteristi c Class 过程特性分类Reaction Plan 反应计划Methods 方法Product/Process/Spec./Tole rance 产品/过程/规格/公差Control Method

15、 控制方法Sample 样件10PCS/Batch7.Turning OutsideDiameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min14.03Projector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Inspection report (PIR A01-Close off / Rework隔离 / 返工Chamfer 倒角F进刀量=0.

16、03mm/r 1.4±0.015Projector 投影仪(4901273pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-0022.SPC control1.检验报告(报告编号:A01-0022.SPC控制Close off / Rework隔离 / 返工5Outside diameter 外径12.6±0.03Projector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0I

17、nspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工1Outside diameter 外径16.18 0/-0.04Micrometer 千分尺(025mm451384833pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-0022.SPC control1.检验报告(报告编号:A01-0022.SPC控制Close off / Rework隔离 / 返工25Angle 角度45.6

18、6;±5°Projector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/min 14+0.05Micrometer 千分尺(025mm451384833pcs/ Machine start up orChange

19、 tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework /Sort隔离 / 返工/全检38Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工11Width宽度

20、 2.2 +0.2/0Height Tester030mm(01194高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工8Length 长度11.8±0.2Projector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号

21、:A01-002Close off / Rework隔离 / 返工41Angle 角度3°±1°Projector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工26Radius圆弧R0.1 +0.1(2XProjector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.

22、5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工9.Cutting off 切断Cutting tool 切断刀17Length 长度Rev 转速2500rad/minF进刀量=0.03mm/r23.4±0.1Height Tester030mm(01194高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off

23、 / Rework隔离 / 返工10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/min6+0.1Ping gauge 塞规(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工36Concentricity 同轴度Concentricity Gage同轴度仪(1975

24、3-A-10P3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工40Roughness 粗糙度F进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close

25、 off / Rework隔离 / 返工14Length 长度9±0.25Projector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工33Angle 角度118°±3°Contracer轮廓仪(DD-00093pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspec

26、tion report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(4901273pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工11.Drilling hole 钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500

27、rad/minF进刀量=0.03mm/r10Process technice size过程工艺尺寸Reset-up重新调整12.Boring Hole镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速3000rad/minF进刀量=0.02mm/r8.8±0.1Ping gauge 塞规(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off /

28、 Rework隔离 / 返工30Chamfer 倒角0.1*45°Projector 投影仪(4901273pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工13highness 高度 2.5+0.2Height Tester030mm(01194高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection r

29、eport (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工12highness 高度 1.2±0.025Height Tester030mm(01194高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工35parallel平行度Dial indicator千分表3pcs/ Machine start up orCha

30、nge tool3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工24Inside diameter 外径13 +0.04Ping gauge 塞规(UGZ-*-0001/UGZ-*-00013pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework / Scrap隔离 / 返工 / 报废

31、Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/min14.6+0.1Micrometer 千分尺(025mm451384833pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up o

32、rChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工28Chamfer 倒角0.2±0.05*45°Projector 投影仪(4901273pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工9highness 高度 3.8

33、+0.1Height Tester030mm(01194高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工29Chamfer 倒角0.2±0.1*45°Projector 投影仪(4901273pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告

34、(报告编号:A01-002Close off / Rework隔离 / 返工7highness 高度19.6+0.05/0Height Tester030mm(01194高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工27Chamfer 倒角0.3±0.05*20°Projector 投影仪(4901273pcs/ Machine start up orChange

35、 tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework隔离 / 返工13.Turning Outside Diameter车外圆3Outside diameter 外径27.3 +0.06/+0.02Micrometer 千分尺(2550mm451384833pcs/ Machine start up or Change tool3pcs/3HAQL1.0 C=0 1.Inspection report (PIR A01-0022.SPC control1.检验报告(报告

36、编号:A01-0022.SPC 控制Close off / Rework /Sort隔离/返工/全检10highness 高度 3.6+0.05Height Tester030mm(01194高度规3pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工34Concentricity 同轴度Concentricity Gage 同轴度仪(19753-A-10P3pcs/ Machine start

37、 up or Change tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工42Chamfer 倒角Projector 投影仪(4901273pcs/ Machine start up or Change tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工42Chamfer 倒角Projector 投影仪(49012

38、73pcs/ Machine start up or Change tool1pcs/3HAQL1.5 C=0Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工30Cleaning 清洗Automatic ultrasonic cleaning (Machine No.:Q01Different parts mix 不同的零件混合在一起Washing basket 清洗蓝内Dempty washing basket 使用空的清洗篮Visual check 目视检查100%/Shift100%Prod

39、uction flow shee生产流转单 (编号:LCM-7F015Clear / Inform to leader 清理/通知组长超声波清洗机 (设备编号:Q01Different batches are mix 不同批次混在一起Different color of flow sheet 不同颜色流转单Machine no. card on thewashing basket机器号牌放进清洗篮Visual check目视检查10pcs/Shift 100%Production flow shee生产流转单 (编号:LCM-7F015Inform to leader 通知组长Consiste

40、ncy 浓度Consistency 4%±2%Consistency浓度检测仪(设备编号:080923Note form Close off / Rework 隔离 / 返工Temperature 温度65±5Thermometer 温度计Note formClose off / Rework 隔离 / 返工Time 时间30 Minutes / Basket 30分钟 / 篮Set up the washing machine 设定清洗机时间Note formClose off / Rework 隔离 / 返工Change washing solution 更换清洗液1t

41、imes / 15 days Visual check 目视检查Note formChange thewashing solution 更换洗涤剂Part Surface bumps 零件表面碰伤Patrs quantity 零件数量1 layer of parts on the washing basket清洗篮内只能放1层零件Check by 20 times magnifier 20倍放大镜目视检查10pcs/Shift 100%Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Sorting 隔离 / 全检40Plat

42、ing 电镀Salt Spray Test 盐雾试验198HSalt Spray Tester 盐雾试验箱3pcs/Plating start up or Add liquorInspection report检验报告(报告编号:*Close off / Rework 隔离 / 返工43Plating thickness 镀层Zn:510µmx-ray fluorescence tester X-荧光射线测试仪3pcs/Plating start up or Add liquorInspection report检验报告(报告编号:*Close off / Rework 隔离 / 返

43、工Surface bumps 表面碰伤Parts accumulate 零件堆积Put in tray one by one 放进盘子排序摆放Check by 20 times magnifier 20倍放大镜目视检查100%100%Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Sorting 隔离 / 全检Surface is dirty 表面有脏物Appointed inspection area 指定检查区Visual check 目视检查100%100%Inspection report (PIR A01-002检验报告(报告编号:A01-002Close off / Rework 隔离 / 返工P