卫生水系统调试程序

1、Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 2 of 23序号 目录 页码NO CONTENTS PAGE1.0 SYSTEM DESCRIPTION 3 系统简介2.0 PURPOSE 4 调试目的3.0 REFERENCE 4 参考资料4.0 EQUIPMENT REQUIRED 4 调试器材5.0 VERIFICATION BEFORE COMMISSIONING 5

2、 调试前验证项目5.1 Mechanical Completion Verification 5 机械完工验证 5.2 Electrical Completion Verification 5 电气完工验证 5.3 System（Equipment）Completion Verification 5 系统（设备）完整验证 5.4 Commissioning Personnel Deployment 5 调试人员配备要求 6.0 COMMISSIONING PROCEDURE 7 调试程序6.1 Checklist Before Commissioning 7 调试前检查项目6.2 Unit C

3、ommissioning 7 装置调试7.0 TABLES 9表格 Table 1.0 Sewage Collecting Unit (VACUUM UNIT) Specification Data 9 表1.0污水收集装置（真空装置）规格数据 Table 2.0 TEST DATA FOR VACUUMARATOR #1&#2 AND DISCHARGE PUMP 10 表2.0真空粉碎泵和排出泵试验数据 Table 2.1 VACUUM TEST DATA 10 表2.1真空试验数据表 Table 3.0 BLACK WATER FLUSHING SYSTEM TESTING 11

4、 表3.0墨水冲洗系统试验Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 3 of 238.0 TEST ACCEPTANCE 23 试验验收单Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU

5、2000E-02/03Page 4 of 231.0 SYSTEM DESCRIPTION 系统简介 The Sanitary Water System is located in the Sewage Treatment Room. This system covers the Black Water collection from the Accommodation toilet system. Grey water is feed directly to the Sewage Treatment Tank. 卫生水系统布置在右舷散装罐和污水处理装置室中，这个系统包括了来自生活区的黑水收集

6、，灰水直接引到污水处理装置。 It comprises of one Sewage Collecting Unit (Vacuum Unit) consisting of 2 Vacuumarators, 1 discharge pump and a Sewage Collecting Tank. 系统包括一个污水收集装置（真空装置），它含有2台真空粉碎泵、1台污水排出泵和1个污水储存柜。 Black Water will be channel to the Sewage Collecting Unit (Vacuum Unit). It will then be pump to the Se

7、wage Treatment Unit for the proper sewage treatment before discharging overboard or to shore connection. From the Collecting Unit, the sewage could also be pump direct to overboard or shore connection. 黑水经管道引入污水收集装置（真空装置），然后被泵到污水处理装置。在排到舷外或岸连接之前进行适当地污水处理。从收集装置，污水也可以直接排到舷外或岸连接。 Grey Water will be cha

8、nnel direct to overboard or to the Sewage Treatment Unit. 灰水可直接排到舷外或排到污水处理装置。 Sewage Treatment Unit will be covered under the Procedure Number DNS307 940 1420GY Sewage Treatment Unit. 污水处理装置的调试见污水处理装置调试程序DNS307-940-1420GY。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system com

9、missioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 5 of 232.0 PURPOSE 调试目的2.1 To ensure correct installation of Sanitary Piping and Sewage Collecting Unit. 确保卫生管道和污水收集装置的正确安装。2.2 To ensure all Level cut-in/cut-out units had been set to within the correct working parameters. 确保所有液位接通/切断装置已经在正确的工

10、作参数之内设定。2.3 To check for leaks in the vacuum system. 检查真空系统的泄漏。2.4 To ensure correct operation of toilet flushing. 确保厕所冲洗正确工作。3.0 REFERENCE 参考资料3.1 OPERATION AND MAINTENANCE MANUALS操作和维修手册3.1.1 Jets Vacuum Sanitary Unit Operating Manual喷射式真空卫生系统操作手册3.2 ENGINEERING DRAWINGS工程图3.2.1 LQ Black Water &am

11、p; Grey Water System (1572-P532-101-01)上层建筑黑水及灰水系统图3.2.2 Sanitary Treatment Device Piping System (1572-P532-001-01)卫生水处理装置系统图3.2.3 Compressed Air Piping System (1572-P456-001-0102)压缩空气系统图3.2.4 Sea Water Piping System (1572-P463-003-01)海水系统图3.2.5 Starboard P-tank Room & Sewage Treatment Room Equi

12、pment Plans & Sections (1572-M402-008-01)右散装罐和污水处理装置室设备布置图4.0 EQUIPMENT REQUIRED 调试器材4.1 Voltmeter 电压表4.2 Pressure gauge压力表4.3 Communication Sets通讯装置Note: All test instruments shall bear evidence of calibration within 12 months of test.注意：要求所有的测试仪器应在12个月的有效校准期内。Dalian Shipbuilding Industry Co.,L

13、tdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 6 of 23项目ITEM试验内容DESCRIPTION确认CHECK5.0VERIFICATION BEFORE COMMISSIONING调试前验证项目5.1Mechanical Completion Verification机械完工验证 ·Black Water Port Toilet & Pipe system 黑水左舷厕所和管系 ·Black Water St

14、bd Toilet & Pipe system 黑水右舷厕所和管系 ·Black Water from Hospital 来自病房的黑水 ·Grey Water from Hospital 来自病房的灰水 ·Grey Water Port Toilet & Pipe system 灰水左舷厕所和管系 ·Grey Water Stbd Toilet & Pipe system 灰水右舷厕所和管系 ·Grey Water from Galley Piping System 来自厨房的灰水管系 ·Sanitary S

15、ystem (Vacuum Unit) 卫生系统（真空装置） ·Sanitary System Toilet piping flushing system 卫生系统厕所管路冲洗系统 ·Fresh Water Piping System 日用淡水管系 ·Sanitary 卫生单元 ·De-greasing Unit and Sewage Storage Tank 撇油器和污水储存柜 ·Dirty Oil Tank at Inner Bottom 内底污油舱5.2Electrical Completion Verification电气完工验证

16、83;Cable Installation 电缆安装·Vacuum Unit 真空装置 ·Dirty Oil Tank at Inner Bottom Level Alarm 内底污油舱液位报警Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 7 of 23项目ITEM试验内容DESCRIPTION确认CHECK·Sewage Storage Tan

17、k & Discharge Pump Control System. 污油储存柜及排污泵自动控制系统·Fresh Water Piping System 日用淡水系统5.3System（Equipment）Completion Verification系统（设备）完整验证5.4Commissioning Personnel Deployment调试人员配备要求Ensure required personnel are stationed at the Sanitary Unit.确保在卫生装置处安排有所需人员。Ensure required personnel are sta

18、tioned at the Accommodation area.确保在生活区安排有所需人员。Ensure required personnel are stationed at the International Shore Connection.确保在国际通岸接头处安排有所需人员。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 8 of 23项目ITEM试验内容DESCRI

19、PTION确认CHECK6.0COMMISSIONING PROCEDURE调试程序6.1Checklist Before Commissioning调试前检查项目QUARTERS SANITARY PIPING生活区卫生管系6.1.1.1Ensure that all the sanitary piping and valves are completed.确保所有卫生管系和阀门完工。6.1.1.2Checked that the vents are not clogged.检查透气畅通。6.1.1.3Ensure communication is established between p

20、ersonnels involved.确保相关人员之间建立了通讯。6.1.2SANITARY SYSTEM (VACUUM UNIT)卫生系统（真空装置）6.1.2.1Ensure the completion and pre-commissioning of the Vacuum Unit has been carry-out.确保真空装置完工并已经进行了预调试。6.1.2.2Ensure the Vacuum Unit is cleaned.确保真空装置是清洁的6.1.2.3Ensure the level transmitter and pump cut-in/cut-out switc

21、h has been calibrated.确保液位传感器和泵起动/停止开关已经校准。6.1.2.4Ensure the compressed air system is available.确保压缩空气系统可用。6.2Unit Commissioning装置调试VACUUM UNIT STARTING UP真空装置起动.1Check/fill water in collecting tank/vacuumarator or liquid seal tank.检查并在收集柜/真空粉碎泵或液体密封罐中加水。.2Check that valves between vacuumarator and

22、pressure switches/manometers/ manifold are open.检查真空粉碎泵与压力开关/压力计/总管之间的阀是打开的。.3Check that all valves between collecting tank and sewage treatment unit or liquid seal tank are open.检查收集柜和污水处理装置或液体密封罐之间的所有阀是打开的。.4Check that inlet/outlet valves on discharge pump are open.检查排出泵的进出口阀是打开的。.5Check that pres

23、sure switch/manometere valves are open.检查压力开关/压力表阀是打开的。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 9 of 23项目ITEM试验内容DESCRIPTION确认CHECK.6Check direction of rotation vacuumarator检查真空粉碎泵的转向.7Check direction of rot

24、ation discharge pump.检查排出泵的转向.8Start the vacuumarators.起动真空粉碎泵.9Ensure vacuum is created and maintained.确保真空建立并维持.10Test vacuumarator #1 & vacuumarator #2 & discharge pump, record data in table 2.0.试验1/2号真空粉碎泵和排出泵，记录在表2.0中。TEST VACUUM UNIT SYSTEM真空装置系统试验.1Continue running the Vacuumarator #1

25、连续运转1号真空粉碎泵.2Isolate the section Isolating Valves from the accommodation for both Port and Starboard.关闭来自生活区左右舷的区域隔离阀.3Once vacuum is reached as per makers designed, shut the manifold discharge valves.当真空一达到制造厂的设定值，立即切断总管排出阀.4Record the time and pressure in Table 2.1在表2.1中记录时间和压力.5Wait for 10mins an

26、d record the pressure dropped. The pressure should not drop less than 50% of the initial pressure.等待10分钟并记录压力降。.6Re-build vacuum in the system.在系统中再建立真空。.7Isolate the Starboard Section Isolating Valves from accommodation.关闭来自生活区右舷区域隔离阀.8Repeat steps .3 to 6.2.2.5.重复.3到6.2.2.5的步骤.9Repeat the above st

27、eps for Starboard Section black water line.对于右舷区域黑水管线重复以上步骤.10Test the Vacuumarator #2 by using above steps用上述方法进行2号真空粉碎泵的试验BLACK WATER FLUSHING SYSTEM TESTING黑水冲洗系统试验.1Informed personnel involve to start flushing water from the quarters water closets. Refer to Table 3.0.通知相关人员，住处厕所开始冲水且水应到达真空装置处。参考

28、表3.0。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 10 of 23项目ITEM试验内容DESCRIPTION确认CHECK6.2.3.2Record the flow in Table 3.0记录流量在表3.0中6.2.3.3Check the Vacuum Unit Level, make sure the vacuumarators cut-in/cut-out a

29、nd Auto-discharge Valve is working correctly.检查真空装置的真空度，确保真空粉碎泵的起/停，并检查自动排放阀正确工作。6.2.3.4Ensure level switch from collection tank to sewage treatment unit operate properly.确保收集柜中的液位开关正确工作6.2.3.5Ensure the sewage treatment unit can operate well together with sewage collection tank. Ensure that the dis

30、charged quantity from the discharge pump is not greater than capacity of sewage treatment unit.确保污水处理装置与污水收集柜一起能良好地工作，确保排出泵的排出量不大于污水处理装置的处理能力6.2.3.6Open the valves to onshore connector, check discharge function.打开到国际通岸接头的阀门，检查排放功能。6.2.3.7Check the function of de-greasing unit.检查厨房撇油器的功能。6.2.3.8Stopp

31、ed the process once all drainage had been tested.所有排放试验完成之后，即停止处理。6.2.3.9Once test completed, informed all personnel involved to stand down.试验完成后，通知相关人员可以离开。Note: After testing the Sewage Collecting Tank, Pump and Vacuum Unit should be cleaned.注意：污水储存柜、泵及真空装置在试验完毕后内部应彻底清洗干净，以利于设备存储。Dalian Shipbuildi

32、ng Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 11 of 237.0 TEST DATA TABLE 调试记录表 TABLE 1.0 SEWAGE COLLECTING UNIT VACUUM UNIT SPECIFICATION DATA 表1.0 污水收集装置（真空装置）规格数据Item项目Vocuumarator #1/21/2号真空粉碎泵Discharge Pump排出泵Maker制造厂Sverre

33、kvalsundSverre kvalsundType 型号25MBAHerborner Unipump 4/HK 50-1Capacity (GPM)排量26m3/hMotor Data电机数据Model型号MEZ 7BA 100L02VEM 100 L2Rating Power (KW)功率3.53.6Volts/Hz/Phase电压/相位/频率440/3/60440/3/60Rated Amps额定电流6.56.3Speed (RPM)转速34563430Start Pressure (Bar)起动压力Stop Pressure (Bar)停止压力Dalian Shipbuilding

34、Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 12 of 23TABLE 2.0 TEST DATA FOR VACUUMARATOR #1 & #2 AND DISCHARGE PUMP表2.0 真空粉碎泵和排出泵试验数据Item项目VACUUMARATOR#11号真空粉碎泵VACUUMARATOR#22号真空粉碎泵DISCHARGE PUMP排出泵Remarks备注Cold Insulation Res

35、istance冷态绝缘电阻Running Current运转电流Working Voltage工作电压Start Pressure起动压力Stop Pressure停止压力TABLE 2.1 VACUUM TEST DATA表2.1 真空试验数据表Item项目Time Start开始时间Vacuum Pressure真空压力Time Stop停止时间Vacuum Pressure真空压力Inlet Manifold进口总管Port Quarters左舷居住区Starboard Quarters右舷居住区Dalian Shipbuilding Industry Co.,LtdDNS308-940

36、-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 13 of 23TABLE 3.0 BLACK WATER FLUSHING SYSTEM TESTING表3.0 黑水冲洗系统试验DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收LEVEL 1 STARBOARD SECTION1层右舷区域Medical 2

37、 Men Room病房2人室·Water Closet厕所Hospital Head病房卫生间·Water Closet厕所Head公厕·Urinal Bowl (1-4)小便池·Water Closet 1厕所·Water Closet 2厕所LEVEL 2 STARBOARD SECTION2层右舷区域2 Men Room no 12人室1号房间·Water Closet厕所2 Men Room no 22人室2号房间·Water Closet厕所Dalian Shipbuilding Industry Co.,LtdD

38、NS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 14 of 23DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收2 Men Room no 32人室3号房间·Water Closet厕所2 Men Room no 42人室4号房间·Water Closet厕所2 Men

39、 Room no 52人室5号房间·Water Closet厕所2 Men Room no 62人室6号房间·Water Closet厕所2 Men Room no 72人室7号房间·Water Closet厕所2 Men Room no 82人室8号房间·Water Closet厕所2 Men Room no 92人室9号房间·Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning proced

40、ure卫生水系统调试程序Project: JU2000E-02/03Page 15 of 23DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收2 Men Room no 102人室10号房间·Water Closet厕所2 Men Room no 112人室11号房间·Water Closet厕所LEVEL 3 STARBOARD SECTION3层右舷区域2 Men Room no 12人室1号房间·

41、Water Closet厕所2 Men Room no 22人室2号房间·Water Closet厕所2 Men Room no32人室3号房间·Water Closet厕所2 Men Room no 42人室4号房间·Water Closet厕所2 Men Room no 52人室5号房间·Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2

42、000E-02/03Page 16 of 23DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收2 Men Room no 62人室6号房间·Water Closet厕所2 Men Room no 72人室7号房间·Water Closet厕所2 Men Room no 82人室8号房间·Water Closet厕所2 Men Room no 92人室9号房间·Water Closet厕所2 M

43、en Room no 102人室10号房间·Water Closet厕所LEVEL 3 PORT SECTION3层左舷区域2 Men Room no 12人室1号房间·Water Closet厕所2 Men Room no 22人室2号房间·Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure卫生水系统调试程序Project: JU2000E-02/03Page 17 of 23DRAINAG

44、E FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收2 Men Room no 32人室3号房间·Water Closet厕所2 Men Room no 42人室4号房间·Water Closet厕所2 Men Room no 52人室5号房间·Water Closet厕所2 Men Room no 62人室6号房间·Water Closet厕所2 Men Room no 72人室7号房间·Water Closet厕所2 Men Room no 82人室8号房间·Water Closet厕所2 Men Room no 92人室9号房间·Water Closet厕所