08集控室、电子间盘柜电缆接线(中英文)

1、集控室、电子间盘柜电缆接线质量控制工序卡TERMINATION FOR CCR AND EERUALITY CONTROL PROCESS CARD序号NO操作要领与方法Operation main points质量标准或要求Quality standard控制点Control point控制点 计戈卩Control point plan控制点 负责人superintendentWHRS01控制电缆在接线之前，具体负责的技 术人员一定要对图纸进行仔细的审 核，审核工作容包括：相关的控制原 理图、厂家资料和接线施工图。Beforetermination,technicianshould chec

2、k the drawing carefully, include schematic diagram,producer data and termination drawing通过认真审核图纸 来确保接线图纸的 正确性。Make sure the drawing is correct.W02准备好接线图纸，负责接线的技术人 员对接线人员进行详细的安全、技术 交底，并培训考试合格，做好全程交 底培训记录。Prepareterminationdrawing,technician should tell the workers safety, technical disclosure, and th

3、ey should pass the exam. Make a record.交底不清、考试不合 格，严禁上岗。You can not work if technical disclosure is not clearly or you fail exam.W03人员分工，实施“专人、专柜、挂牌” 接线法，接线人员备好所需的施工工 具及劳动防护用品。Dividetheworkbyspecially-assignedperson,specially-assignedpanel, sign ”，termination person should prepare tools and safety e

4、quip.专人：受过培训，且 考试合格的某位施 工人员； 专柜：指定的某盘、 某台或某柜； 挂牌：专为跟踪、控 制接线工艺质量而 设计的接线标识牌。specially-assigned person: constructor whopassbytraining and exam. specially-assigned panel:specifiedpanel, stage or cabinet.Sign: a sign for termination quality control.W04电缆接线前在盘柜的门背后右上方贴 上接线工艺卡，在工艺卡上用黑色记 号笔填写：接线图纸审核人的和联系， 接

5、线人的、班组、联系以及接线人所 接的电缆编号，做到接线图纸审核和 接线施工责任落实到具体的人，并具 有可追溯性。Beforetermination,pasteaoperation card on the panel, the card should be wrote on the name and phone number who checked the对接线图纸的正确 性、接线施工的正确 率和工艺必须制定 奖惩措施来控制。We control the drawing correction, termination correctionandquality by reward and puni

6、shmentWdrawing, the termination staff name, phone number, and all the cable tag. Make sure specific person that in charge termination work.05接线人员首先根据接线图纸查找核对 电缆数量、规格型号、编号。电缆核 对不清时，做好记录，并及时向技术 人员汇报进行查对。Termination person first check cable quantity, type, tag. If not clearly, make a record and report

7、to technician timely.电缆未核对好时，严 禁整理电缆。You can banding cable before check one by one.R06电缆核对无误后，根据盘端子排位置 和电缆在主桥架上的位置进行电缆排 列、整理。电缆整理时，需与周围盘 柜接线人员协商好，避免电缆在主通 道上交叉。Arrange the cable according to the terminal location and the cable location in the cable tray. consult with other person avoid cable and cabl

8、e crossing.电缆标识要清晰完 整，不得与其它电缆 混淆。Cable should be marked clearly and intact, don mix up with other cable.H071. 电缆整理时，首先由主桥架最上 一层开始向分桥架上引岀，待上一层 整理完毕，再逐层整理；Cable arrangement, the first by the main frame the first layer began to points on the bridge derivations, for one layer after finishing, then up st

9、ep by step;2. 使用塑料扎带绑扎时，每两根电 缆用一根扎带，最多一根扎带绑扎三 根电缆。使用绑线时，要整齐一致， 松紧适度；Cable dressing with plastic tie， onetie for two cable ，one tie at most for three cables, when ， when using cable string should be neat ；3. 带有钢带的电缆，要在分支架上 统一的位置剥除钢带，并用自粘带缠 绕35圈，钢带要处理光滑、整齐。Cable with steel string should be opened and

10、cut at branch cable tray， using self-adhesion 35loops ， steel string should be rubbed smoothly1. 电缆夹层的电 缆整理时一律从主桥架下方引岀，电缆 严禁交叉凸起，电缆 排列整齐、弧度一 致、美观。Mezzaninecablearrangementarethe main frame when from beneath the derivation, it is strictly prohibited to cablecrossconvex, cable in order,radianconsisten

11、t, beautiful.2. 电缆绑扎固定 间距每隔一道横撑 绑扎一道。Cabledressingfixed gap should use string every same distance.3. 严禁使用破损的 绑线和扎带。Strictlyprohibitusing damaged tie and stringW08当盘电缆较多时，电缆固定可采用分 层方式，第一层固定在柜体支架上， 下一层固定在第一层的电缆上，以此 类推。when there are too much cable in the panel , cable fixed can adopt hierarchical way,

12、 the first layer fixed要求接近端子的电 缆布置在侧，接较远 端子的电缆布置在 外侧Requirementsofthe cable decorateWin the cabinet S support, a layer of fixed on the first floor of the cables, by parity of reasoningin close to terminal inside, by far the cableontheterminal layout09电缆整理到盘底座下，根据接线端子 位置，再分批分区进行整理。同一类 型的盘绑扎位置及方式必须一致。

13、如 发现有问题时，及时向技术人员汇报。 接线人员不得随意确定整理方式。Cable dressing under the base, according to the terminal blocks position, and partial partition for finishing. The same type of plate assembling position and way shall be consistent. If have problems, termination workers should report to engineer termination worker

14、s shall not be arbitrarily determined to change the way.严格按照制定好的 整理方式施工。Strictly according to make good the orderwayconstructionW10盘柜（台）的电缆在制作终端头前一 定要将电缆完全整理后加以固定，方 可制作电缆头。Cables terminal head fabricated will be fixed after dressing cable completly, can make cable head.电缆头以上线芯完 全散开、拉直，注意 不要损伤线芯和屏 蔽线

15、（层）。Cable heads above wire core completely away, pull straight, be careful not to damage wire core and shielding wireH111. 电缆皮剥除时，应剥一根整理一 根，不得同时将多个电缆标牌解下， 以免混淆。Open cable should one by one that don t must not at the same time to open cable sign for avoiding mix up2. 电缆剥皮位置由技术人员现场 统一规定，接线人员不得随意确定。Cab

16、le opened location should be told by engineer. electricians don open cable by themselves without engineer agreed.3. 电缆剥皮时，施工人员应仔细谨 慎，用力适当，不得伤及芯线绝缘层。Cable is opened carefully without hurting core4. 电缆皮剥除完后，要进行修理， 使其高度一致，再将电缆芯线散开， 逐根拉直，用力要适当，以免拉断芯 线。The cable skin after opening to adjust , make its he

17、ight consistent, by root made straight, and the strength should be proper, in order to avoid the damage core wires5. 电缆做头时，先将塑料带对折， 然后在电缆根部顺时针绕至与电缆同1. 剥除位置要合理 一致，高度适合。Opencablelocationtoreasonable consistent,heightshould appropriate2. 电缆刀切痕适度 一般为皮厚度的 3/4。Cable knife cut mark moderate and the thickne

18、ss of the skin is commonly 3/43. 电缆头包扎要松 紧适度，高度一致， 整齐美观、固定牢固。Cable head wrap reasonable to moderate,heightconsistent, tidy and beautiful,fixedfirmly.4. 电缆头制作时要 避免岀现蜂腰或者 鼓腰现象。CableH径，微呈喇叭状，再用塑料粘胶带缠 绕1圈，然后用与电缆粗细配套的黑 色热缩管缩 紧。A cable, first the plastic with folded in half, and then in the cable clockwis

19、e around to the root and cable with diameter, micro is bell shape, then use plastic adhesive tape winding 1 lap, and then use the form a complete set with the cable degree black heat shrinkable tube tighten.6.电缆头制作完，逐个将其固定，然后用线绳把临时电缆牌挂好，线绳 长度要适合，以便更换正式的电缆牌。Cable head after fabrication, one by one fi

20、xed, then use the temporary cable card even hang up, even length should fit, to replace official cable card.headtoavoidmakingoversurface phenomenon.5. 所有热缩管长度 一致，切割整齐。热 缩管的高度与塑料带平齐。All heat shrinkabletubelengthisconsistent, cut and neat.Heatshrinkable tube of height and plastic belt leveled6. 电缆头固定要

21、牢固，排列整齐。Cable head should fixed tightly and neatly7. 电缆头以上线芯 完全散开、拉直，注 意不要损伤线芯和 屏敝线（层）。Cable heads above wire core completely away, pull straight, be careful not to damage wire core and shielding wire121. 芯线根据电缆排列，成束绑扎，可 先用绑线临时绑扎，待整束完成后更 换扎带绑扎。绑扎间距一致，粗细合适，过度自然美观。According tothe cable core wires arra

22、ngement, into a bunch of binding, and can use first tiedwith stringtemporarybinding, and for the bundle of finish after thereplacementfirm withlocally. Binding spacingconsistent,degree ofappropriate,excessivenatural beauty2. 线束拐弯处要平滑、成型整齐美观。 Cable bunch turning to smooth, molding tidy and beautiful3

23、. 有线槽的盘柜，线束先进线槽。但 无论盘柜有无线槽，芯线都须从线束 背部引岀，抽芯线时，相互间应保持 平行，并留有余度，抽线位置线束无 外观交叉。线束不宜过粗或者过细。同一盘有多 个芯线束时，应合理分配。Cable trough plates channel, put in the channel. But whatever plate channel with a wireless slot, core wires must be drawn back from the wire, every core wires, should keep eachotherparallel, and r

24、emain more degrees,1. 线束绑扎间距一致。Wire bundle dressing consistent neat,beautiful,well-balanced.2. 抽线整齐、美观、 匀称、悦目。down-lead cable clean, beautiful, symmetry, and pleasing to the eye2.3.线束直径一般不大于 50mm。Cablebunchdiameter are rarely more than 50 mmWeverylinepositionwithoutappearance cross wiring harness. H

25、arness shouldnot be too thick orcarefully. The same disc havefixedcore wires beam, should be reasonable distribution131. 对线必须按照规定的顺序进行。同类盘可分为主动盘和被动盘，即先接 一方为主动盘，后接一方为被动盘， 被动盘必须找主动盘对线，主动盘要 积极配合对方对线。According to theregulation of line must be of the order. Similar plate can be divided into the active pa

26、nel and the passive panel, the first termination panel is active panel, followed one of the parties is a passive panel, passive panel must find active panel to check cable, active plate should actively cooperate with each other to the line2. 对线一般采用通灯法进行，工作前 应检查确定使用通灯是一对，约定好 接地端（或某根芯线），闪亮次数，用 对讲机联系，校

27、好线后及时套好端子 头。Usually, lamp test is used to check wire. Before check wire, confirm the times of flare and wire of earthling. Use walky-talky to check wire if necessary. Put on mark in time after check was finished.3. 对线时，每根导线必须处于开路 状态，不允许导线间连通或者短路。4. During wire checking, all thewires must be in a con

28、dition of open-loop,no happeningoftermination between wire and short circuit.1. 通讯工具配备 齐全，电池电量充 足。通讯工具保证语 言 清 晰。Communication tools equipped, the battery power is enough.Communication tool to keep clear language2. 电缆对线时需确认正确后，方可进行 下一根。Cable checkingmakesurethatthecorrectthencheckinganothercableW141.

29、 根据端子排位置将芯线抽岀，留足 长度后多余部分剪掉，用剥线钳剥去 绝缘，剥线时不应损伤芯线。According to drawing, fetch wire out to correlative moduleand Cutredundant wire. Decorticate wire insulation layer with wire stripper, and not to damage copper core.2. 导线弯曲后套上号头，号头字符的 阅读方向要与其对应的二次线的号头 方向一致。接至端子，用螺丝刀拧紧， 且每个端子一般不超过两根芯线。After bending wire,

30、 put on ferrule and connect it to terminal and make it fastened by screwdriver. There are no more than two wires in every terminal.1. 导线弯曲方向、弯曲弧度一致美 观。Wire bending direction,curveradianconsistentand beautiful.2. 电缆接线时， 接线片压接紧固，排 线整齐美观。芯线表 面无氧化层、伤痕。When cable wiring, wiringcrimpingtighten, line tidy

31、and beautiful.3. 接线正确率必 须保证达到100%。The accuracy ofWwiring must be 100%4. 电缆芯线与端 子接触良好，接线正 确 牢 固。Connections betweenwirecontactandterminal are all right.5. 电缆芯线号头 要求正确、清晰、不 褪色。Cable ferrule correct , clearly, not faded.6. 正式的电缆 牌的线绳长度要统 一, 一般为牌子挂好 垂下50mm左右， 线绳使用 1.5mm 白色尼龙绳。The length of formal cable

32、tag strings to unify, generally hanging around 50 mm, use 1.5 mm white nylon cord.7. 如设备厂家特殊 要求接地，按产品说 明书执行；无特殊要 求时，按照设计图纸 施工，屏蔽层接地应 可靠，接地线无间 断、损伤。If the equipment manufacturerspecial requirements forgrounding,according to the product instructionexecution;Nospecialrequirements,according to the desig

33、n drawing construction, shielding layer should be reliablegrounding,nointerrupted, damage.3. 接线时必须认真，仔细核对，避免 整理错位，导致芯线交叉混乱，接线 正确、牢固。3. When the termination must be serious, check carefully and avoid finishing dislocation, suitable to cross chaos, its correctness, firm.4. 备用芯线应留足够长度，备用芯应 套电缆编号字头，固定美观

34、牢固。The length of spare wire is enough, The mark of spare wire is beautiful and in order.5. 电缆芯线要避免有接头，若必须时，应焊接并处理好绝缘，做好记录。5. Cable core to avoid the joint, if needed, should be welding and deal with the good insulation, make record.6. 接线螺栓、垫片齐全，接线片压接 紧固。芯线与端子接触良好，不得有 松动现象。Bolt and washer are all rea

35、dy. Connections between wire contact and terminal are all right.7. 电缆线芯从线束引至端子排要 做到保持平行、间距相等、均匀排列 并弯成一个半圆弧，半圆弧要统一使 用模具弯制。进入端子排线芯的直线 段长度统一成60mm，回弯半径取 15mm，端子排外部裸露的线芯严格 控制在1mm以下；如端子排离线槽 距离较近，可统一采用“S”形弯曲后接 入端子，“S”形弯曲圆弧大小须一致。From wire cable core leads to terminal row to do keep parallel, equal spacing,

36、uniform arrangement and bend like a half arc, half arc to unified use mould. Into the terminal of straight section length united into 60 mm, half arc radius 15 mm, terminal line of the external bare wire control in 1 mm the following; Such as terminal row near the slot, can user the S shape after be

37、nding access terminal, S shape bending arc size should be consistent.8. 备用线芯的长度以能达到盘最远处 接线端子为准，并用扎线扎紧固定好， 铜芯不得外露，(以每根电缆的备用芯 为一组，做好标记，以便备用)。The length of the spare wire should be reachthe farthest terminal,andfirm line tied fixed good,copper-core can not appear, (in every cable core is a set of spare

38、, do mark, in order to set aside).9. 总屏蔽层及对绞屏蔽层均应接地。电缆接地采用单端接地，在盘侧接地 将引岀的黄绿双色屏蔽线平均分成3道，按花状进行编织，线芯采用接线 鼻子压接方式，裸露线芯穿出压接区 前端1mm处，不得将绝缘层压住， 压接好的线鼻子外不得岀现松散的线 芯。最后统一整理接到盘接地铜排上。Total shielding layer and wring shielding layer should are connected to ground. Cable grounding the single end grounding, on the d

39、isk side of yellow green grounding will lead to double color shielding wire average into three way, according to take shape to weave, wire core crimping the nose wiring way, bare wire core wear a crimping area 1 mm in front, may not live insulating layer pressure, pressure meet good line the nose wi

40、ll appear loose wire core. Finally unified arrangement received them onto a grounding copper platoon.10. 电缆接线完毕，应清理盘、台、柜， 使之清洁，线槽盖板完整，然后更换 正式的电缆牌，线绳长度要适合。Cablewiringfinished, mustcleandish,Taiwan,ark inside,makeclean,slot cover complete,thenreplaceofficialcable CARDS,evenlength should be suitable fo

41、r.H Shutdow n to behaveS Continu ous employ批准人Approval:W 见证点 W Witness pointH停工待检点R记录点 R Record pointS连续监控点编写人 Write people : Wang yujing 审核人 Audit people :工程师 ENGINEER 占超 ZHANG ZHANCHAOPho ne call: 9909959523Quality con trol poi nts visa list项目名称Project name电缆接线Cable termination机组Unit工序卡名称Process c

42、ard name集控室、电子间盘柜电缆接线CCR cable wiring专业Professional热工I&C控制点名称Control point name电缆接线准备Readytocabletermination性质Properties W H R S监督检查容Supervision and check thecontent评价 Evaluation签字/日期Signature/date图纸审核正确性Drawing review correctness施工人员交底及培训情况Constructionpersonneltraining and work劳动力组织及分工Labor organiz

43、ationandthedivision of labor现场满足施工条件Meet the constructionsiteconditions该控制点 已实施监督，允许进入下道工序。The control points already implementation surveillance, allow into the next working procedure.责任人 / 日期 Responsible persons/date:专业 QC/日期 Professional QC/date :Quality con trol poi nts visa list项目名称Project name

44、电缆接线Cable wiring机组Unit工序卡名称Process card name集控室、电子间盘柜电缆接线CCR cable termination专业Professional热工I&C控制点名称 Control point name电缆整理 Cable dressing性质 Properties W H R S监督检查容Supervision and check thecontent评价 Evaluation签字/日期Signature/date电缆数量、规格型号、编号是否 齐 全 。Cablenumber,specification,Numbers arecomplete or n

45、ot.电缆标 识要清晰完整。Cablelogo to clearly and complete.电缆排列整齐、弧度一致、美观， 绑扎一致、固定牢固。Cable in order,radian consistent,beautiful,bindingagreement, fixed firmly.该控制点 已实施监督，允许进入下道工序。The control points already implementation surveillance, allow into the next working procedure.责任人 / 日期 Responsible persons/date:专业 Q

46、C/日期 Professional QC/date :Quality con trol poi nts visa list项目名称Project name电缆接线Cable wiring机组Unit工序卡名称Process card name集控室、电子间盘柜电缆 接线CCR cable wiring专业Professional热工I&C控制点名称 Control point name电缆头制作Cable head making性质 Properties W H R S监督检查容Supervision and check the content评价 Evaluation签字/日期Signatu

47、re/date电缆皮剥除位置要合理一致，高度适合。The detailedplace aboutdecorticatingis same andappropriate.电缆头包扎要松紧适度，高度一 致，整齐美观、固定牢固。Enswathement elasticityofterminal must be moderate; length is alike, arrangement must be orderly and beautiful and fixing is firm.所有热缩管长度一致，切割整 齐。热缩管的高度与塑料带平 齐。The length of all the firing

48、shrinkage tubes is alike. The height of firingshrinkagetube is the same as plastic tape.电缆头固定要牢固，排列整齐。The end of cable must be fixed hard and in order.该控制点 已实施监督，允许进入下道工序。The control points already implementation surveillance, allow into the next working procedure.责任人 / 日期 Responsible persons/date:专

49、业 QC/日期 Professional QC/date :Quality con trol poi nts visa list项目名称Project name电缆接线Cable wiring机组Unit工序卡名称Process card name集控室、电子间盘柜电缆 接线CCR cable wiring专业Professional热工I&C控制点名称Control pointname电缆接线 Cable termination性质 Properties W H R S监督检查容Supervision and check thecontent评价 Evaluation签字/日期Signatu

50、re/date线束绑扎间距一致，线束直径一 般不大于50mm导线一律从线 束的背部岀线，抽线整齐、美观、 匀称、悦目。The bindingdistanceofwiring harness is same. The diameter of wiring harness is no more than 50mm. Wire must be fetched out from the back of wiring harness. Outlet wire is in order, beautiful, shapely.芯线表面无氧化层、伤痕。No scar and oxidation happens

51、 to wire.电缆芯线与端子接触良好，接线正确牢固。Connection is right and hard.电缆芯线号头正确、清晰、不褪 色。Wire mark is right, clear and fadeless.正式的电缆牌的线绳长度要统 一，一般为牌子挂好垂下50mm左右，线绳使用 1.5mm白色尼 龙绳。The line is white nylon line, whose dia. is 1.5mm. The length of line is 150mm.屏蔽层接地可靠，接地线无间 断、损伤，符合设计及设备厂家 的要求The grounding of shield layeris reliable and shield layer has no joint and scar. It should be according to the design and manufacturer s requirement.该控制点 已实施监督，允许进入下道工序。The control points already implementation surveillance, allow into the next working procedure.责任人 / 日期 Res