异物预防--培训

1、1Foreign Body生产中断、维修Line Stoppages, MaintenancelWell established procedurelTraining to personnellSupervision during breakdownlDocumentation/information of incident to all concernedlMake a checklist routine maintenance partslPlant release to be done by a team of Prod./Eng. & Q.A. after major M&am

2、p;Rl建立好的控制程序l员工的培训l生产中断期间的监控l关心事故的全过程l制订维修零部件的常规检查表l大修后应由生产部、工程部和质量保证部组成的放行小组放行后再生产2Foreign Body清洁工具 Tools for cleaningl在生产区尽量少用抹布或钢丝球l不要使用带木柄的或生锈的刮铲，推荐由塑料柄的来替代 lAvoid the use cloths/green scrubbers inside linelDo not use scrapper with wooden handle or rusty, plastic is strongly recommended instead

3、of wood3Foreign BodyFB Source - Improper Cleaning ToolsMetallic BallGreen Scrubbers4Foreign BodyFB Source - Improper Cleaning Tools5Foreign BodyFB Source - Improper Cleaning Tools6Foreign Body来源于原材料/包装材料 Raw/Packaging Materials as a Source7Foreign Body来源于原材料/包装材料Raw/Packaging Materials as a Source原材

4、料的标准供应商的联络：友好合作、审计、技术支持，帮助他们提高产品质量收货时检查，及时反馈信息注意包装的外形包装材料：损坏的玻璃容器、破损纸箱无卡钉Raw Material specificationsLiaison with the suppliers -partnership/audits/technical support, to help them to improve qualityInspection at reception - prompt feedback Outer pack - condition/packing Packaging material - defective

5、 glass/breakageCartons - staple free8Foreign Body来源于返工料 Rework as a Source - I 处理返工料时如果不加以保护异物很可能进入Foreign bodies are likely to go into products if no precautions are taken during rework9Foreign Body来源于返工料 Rework as a Source - II 10Foreign Body来源于返工料 Rework as a Source - II11Foreign BodyEstablish Co

6、ntrol ProcedureTrain personnel down the lineProper label on rework bagsInspect while tipping. Ensure control in lineProper documentation of rework usageUsage to be traceable i.e. date of rework generation/usage, manufacturing code, %use, etc.来源于返工料 Rework as a Source - III 建立控制程序在线培训员工正确标识返工料倒料时检查，确

7、保在线控制建立文件详述有关返工料的正确使用返工料的使用应可追踪，如返工料的生产日期、代号、 剂量等12Foreign Body误用产品包装容器 Misuse of product containers - I13Foreign Body误用产品包装容器 Misuse of product containers - II14Foreign BodyExamples of Housekeeping Color-coded containers15Foreign BodyGun for Food-grade Lubricant 16Foreign Body加工 - 规范 Processing - P

8、ractices - II17Foreign Body暴露的生产线/设备 Exposed product line/equipment加工 - 规范 Processing - Practices - III18Foreign BodyNo Welding of the Sieve Edge19Foreign BodyThe Conveyor with Tearing Edge 20Foreign Body加工 - 规范 Processing - Practices - IVReport foreign materials/loose/ missing parts No misuse of pr

9、oduct containers/ packagingClean product containers before useRemove outer cover of material away from process areasPaper sacks and inner plastic bags for raw material to be easy open. No string/ rubber band Bring minute packaging material at usage point报告异物/疏松/丢失的零部件 不误用产品包装容器/材料产品包装容器在使用前必须清洁移去加工区

10、的包装材料的外包装原材料的纸袋和塑料内衬袋易打开。无 细绳/ 橡皮筋尽可能带最少数量的包装材料到使用区域21Foreign Body虫害管理 Pest Management - I食品中必须避免存在虫害 Must be avoided in food 22Foreign Bodyl肉眼检查l线上的过滤筛、网l磁棒/金属检测器l及时处理垃圾l定期卫生检查l在近生产的严格区域内，使用专用容器盛零部件l覆盖暴露的生产线l刀应用金属链系住lVisual checkslIn line sieves / filterlMagnets /Metal detectorslTimely waste dispos

11、allRegular hygiene auditslProvision of loose part boxes in critical areas near linelLid / Cover on exposed line lKnife with a chain with control procedure控制异物方法 - I Control of Foreign Bodies - Ways - I23Foreign Body控制异物方法 - II Control of Foreign Bodies - Ways - II lCleanliness on floors, vigilance o

12、n line lProhibit bring personnel belongings into production arealDefect display, giving proper & timely feedbacklSupplier Quality AssurancelPreventive maintenance/repairslEffective Pest Management System lFB Prevention Checklist- follow up, taking corrective action清洁地面，警惕生产线禁止带私人物品进车间显示过失，及时反馈供应商的质量监控设备的维护/ 修理有效的虫害控制系统跟随预防异物污染检查表，采取改正行动24Foreign B