罐外钢结构预制安装检试验计划B

1、0 / 6 文档可自由编辑打印罐外钢结构预制安装检试验计划罐外钢结构预制安装检试验计划 INSPECTION TEST PLAN OF OUTER TANK STEEL STRUCTURE PREFABRICATION AND INSTALLATION B2013-01-16Issue for revisionA2013-1-7Issue for revisionREV.版本.DATE日期PURPOSE OF THE EDITION发文目的PREPARED BY编制REVIEWED BY审核APPROVRD BY批准目录目录 CONTENT1. 适用范围 SCOPE32. 编制依据 REFER

2、ENCE33. 定义 DEFINITION44. 附表 ATTACHED TABLE51 / 6 文档可自由编辑打印1.适用范围适用范围 SCOPE本检试验计划只适用于广东珠海 LNG 项目三台 160000mLNG 储罐罐外钢结构的预制安装工作。The ITP is only applied to inspect and accept outer tank steel structure prefabrication and installation for 3 tanks of 160,000m3 in Zhuhai LNG project.材料到场验收 material arrived

3、acceptance 材料除锈检查 material rust removal inspection材料防腐 material anti-corrosion材料切割预制 material cutting and prefabrication材料钻孔 material drilling构件组装 components fitting构件安装 components installation 构件焊接 components welding 2 / 6 文档可自由编辑打印2.编制依据编制依据 REFERENCE设计文件 ZHLNG-5A-GT-SPC-PAI-0001 Rve0 防腐设计要求；Desig

4、n Document ZHLNG-5A-GT-SPC-PAI-0001 Rve0 Anticorrosion Design Requirements.设计文件 ZHLNG-7A-PM-PRO-QC-0001 Rve2 施工质量控制计划设计文件；Design Document ZHLNG-7A-PM-PRO-QC-0001 Rve2 Construction Quality Control Plan;设计文件 ZHLNG-7A-PM-PRO-QC-0005 Rve1 施工仓库材料管理；Design Document ZHLNG-7A-PM-PRO-QC-0005 Rve1 Constructio

5、n Warehouse Material Management; 设计文件 ZHLNG-7A-TK-PRO-QC-0005 Rve1 施工质量控制钢结构施工程序；Design Document ZHLNG-7A-TK-PRO-QC-0005 Rve1 Construction Quality Control and Steel Structure Construction Procedures.GB50205-2001 钢结构工程施工质量验收规范；GB50205-2001 Code for Quality Acceptance of Steel Structure Works.SH3507-2

6、005 石油化工钢结构工程施工及验收规范；SH3507-2005 Code for Construction and Quality Acceptance of Petrochemical Steel Structure Works.设计图纸；Design Drawings.ZHLNG-7A-TK-FCC-MS-0005 喷砂防腐施工方案 method statement of blasting and painting.ZHLNG-7A-TK-FCC-MS-0018 钢结构预制安装施工方案 Steel structure prefabricated construction Method.3

7、.定义定义 DEFINITIONFCC：中石化第四建设有限公司 The Fourth Construction Company of SinopecQC：质量控制 Quality ControlITP：检试验计划 Inspection and Test PlanPQR：工艺评定记录 Procedure Qualification RecordsWPS：焊接工艺规程 Welding Procedure SpecificationVI：外观检查 Visual InspectionH：停检点，检查活动必须有检查人员在场，分包商在没有接到检查人员的批准之前不允许进行下一步工序。Hold Points:

8、 It is a checkpoint where the activity is to be done in the mandatory presence of the Inspector, so that the 3 / 6 文档可自由编辑打印Supplier(Subcontractor)is not authorized to continue the process until the corresponding acceptance of the Inspector.W：见证点，不是必须要求检查人员在场的检查点，如果检查人员没有在场，供应商（分包商）可以按预定计划进行工作。相关的文件

9、记录必须存在并且结果符合相关标准要求，便于检查人员在下一个检查点进行审阅。Witness: It is a checkpoint where the presence of the Inspector is not required, so if the inspector does not appear, the Supplier (Subcontractor) can perform the activity and continue the work as it is programmed. The documentation showing that the activity has

10、been conducted and the result was satisfactory (they have met the acceptance criteria) will be generated and will be available for review by the inspector at the next checkpoint.R：审查点，根据技术、化学、机械等方面的特性点，通过与相关的规范、标准以及规格书相比较，对相关材料进行验证。这项工作可以在检查人员的办公室执行。Review: It is a point where the characteristics：te

11、chnical ,chemical and mechanical ,certified by the manufacture of the materials, are contrasted with codes, standards and specifications. It can be performed in the office of Inspector.QS：质量监督检查，作为质量监控活动不需要提前通知检查人员。As Quality Surveillance Inspection activities which do not require notification prior

12、 to the inspection.4.附表附表 ATTACHED TABLE4 / 6 文档可自由编辑打印SN 序号Activity 名称Test Method测试方法Frequency/timing频率/时间Subcontractor Reference Procedures/Controlling document 分包商参考流程/控制文件QC Form to Verify Compliance检验表格Acceptance Criteria Codes/Standards and Specification验收标准编码Subcontractor Resp. Part分包商责任部门Sub

13、contractorFCC Contractor TR/TCCS.U.监理Owner业主1 1 准备阶段准备阶段 PreparationPreparation stagestage1.1施工方案已得到批准Method statement has been got a approvalReview documents文件复审Whole全部GB50205-2001ZHLNG-5A-GT-SPC-PAI-0001N/AN/ATec. dept.技术部HHHH1.2QC personnel qualification质检人员资格条件Resume履历/work experience工作经验All 全部G

14、B50205-2001Professional qualification certificate从业资格证书N/AQC.dept质检站HWWQS1.3Equipment calibration设备校准Check Certificate审核证件All 全部GB50205-2001Equipment calibrate manage register设备校验记录N/AQC.dept质检站HWWQS1.4Technical clarification技术交底Check Record审核记录Before start working开工前ZHLNG-7A-TK-FCC-MS-0005ZHLNG-7A-

15、TK-FCC-MS-0018Clarification record交底记录N/ATec. dept.技术部HWQSQS2 2 材料到货验收材料到货验收 MaterialMaterial arrivedarrived acceptanceacceptance2.1Material acceptance材料进场验收Check Certificate, Visual、Measure审证件、目测、测量Before Works100% 开工前GB50205-2001Material and equipment register ledger材质证登记台帐N/AQC.dept质检站& Mater

16、ials control .dept物资部HHHQS3 3 材料除锈检查材料除锈检查 MaterialMaterial rustrust removalremoval inspectioninspection3.1Inspection of rust removal材料除锈检查Visual目测100%全部ZHLNG-7A-TK-FCC-MS-0005SH/T 3503-J111 N/AQC.dept质检站HWWQS5 / 6 文档可自由编辑打印4 4 材料防腐检查材料防腐检查 MaterialMaterial anti-corrosionanti-corrosion inspectionins

17、pection4.1Inspection of anticorrosion材料防腐检查Visual、Measure 目测、测量100%全部ZHLNG-7A-TK-FCC-MS-0005SH/T 3503-J116 N/AQC.dept质检站HWWQS5 5 构件预制构件预制 ComponentsComponents fittingfitting5.1Prefabrication of components构件预制Visual、Measure 目测、测量100%全部ZHLNG-7A-TK-FCC-MS-0018GB50205-2001 表 J.0.5N/AQC.dept质检站HWWQS6 6 构件安装构件安装 ComponentsComponents installationinstallation6.1Installation of components构件安装Visual、Measure 目测、测量100%全部ZHLNG-7A-TK-FCC-MS-0018GB50205-2001 表 J.0.9SH/T 3503-J211 SH/T 3503-J130N/AQC.dept质检站HWWQS7 7 构件焊接构件焊接 ComponentsComponents weldingwelding7.1Wel