接线盒焊接检测一体机操作维护作业指导书讲解

1、 接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接、检测工时（秒）NA人力NA型号 焊检一体机特制定本作业操作指导书，规范作业，确保该设备及其关键指标处于完好受控状态,提升设备运行效能与寿命。版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / Editi

2、onA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machinepurposeTo ensure the correct operation of the operator to prevent equipment operation and production safety accident caused by job actions， formulate this instructions, sta

3、ndard operating to ensure that the equipment and its key indicators in perfect controlled state, improve equipment operating performance and service life.Scope This instruction applies to M05 solder inspection machineNOTE: The operator must go through professional skills training, after passing the

4、examination before appointmentOperating ResponsibilitiesPost operator is responsible for operation of the device according to equipment operating proceduresversiondateversiondateMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date 接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接、检测工时（秒）NA人力NA

5、型号 焊检一体机四、环境需求及安全注意事项4.1设备操作人员必须经过专业培训及考核合格方能进行操作。4.2设备开机前必须确认设备周围没有非相关操作人员在设备运行区域， 4.3开机前确认设备所有机器盖板及安全防护完好 4.4设备开机前确保设备上无维护工具或其他物品，保持清洁4.5操作人员必须按照公司着装要求，不要穿戴宽松的衣服进行操作4.6操作必须穿戴安全劳保用品进行操作4.7操作人员必须按照设备操作要求进行操作，4.8操作人员开机之前必须做好安全检查机设备日常点检设备预防性维护表4.9设备调试，维护过程中仅可一人操作4.10需要进行高风险作业的，应提前申请批准；4.11机台维修及保养中要挂出告

6、示牌；做好个人安全防护，禁止佩戴悬挂饰品。4.12保养完毕要将工具集废弃物品清理现场交付生产确认填写维护保养记录表单4.13在做任何一项本作业指导书中维护保养作业前，必须认真熟读以上安全作业要求，在确认隐患排除或采取安全措施后，方可进行作业4.14存在触电、驱动伤害风险的必须断电和动力源；存在压力释放风险的必须泄压；存在化学物质泄漏风险的必须采取防漏中毒窒息风险的必须排空并采取劳动防护存在高温烫伤风险的必须降温；动力源未切断情况下的保养，必须由设备专业人员作业。五、操作注意事项1. 安全急停开关完好有效2. 自动运行过程中操作人员禁止进入（必须按紧急停止）版本日期更改内容版本日期更改内容制订审

7、核批准签名顾仁军薛栋栋马国忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine4.Environmental requ

8、irements and safety precautions4.1 equipment operator must go through specialized training and pass the examination in order to operate.4.2 must be confirmed before the device is turned on no non-personnel-related operations in the area around the device device operation,Confirm that all machinery e

9、quipment covers and safety intact before 4.3 boot4.4 device before turning on the device to ensure that no maintenance tools or other items to keep clean4.5 The operator must follow the company's dress code, do not wear loose clothing to operate4.6 Operating safety PPE must be worn operation4.7

10、The operator must follow the requirements of equipment operation,4.8 Must do safety inspection machine equipment daily spot check "equipment preventive maintenance table" before the operator Power4.9 equipment commissioning, maintenance process can only be one person4.10 required for high-

11、risk operations, advance approval;4.11 machine repair and maintenance to be hung out signs; good personal security, prohibits wearing hanging ornaments.4.12 To maintain complete set of tools to clean up waste materials production site delivery confirmation fill maintenance record form4.13 in doing a

12、ny one of the work instruction before maintenance work must be carefully familiar with the safe operation of the above requirements, after confirming exclude hidden or take security measures have been job4.14 presence of an electric shock, the risk of injury must be driven off and the power source;

13、there is a pressure relief must release risks; the risk of leakage of chemical substances must take the risk of poisoning, suffocation leak must be evacuated and taken to the presence of high-temperature burn labor protection risks must be cooled; a power source maintenance case is not cut off by th

14、e device must work professionals.五、Handling Precautions1. Good and effective safety emergency stop switch2. During automatic operation operator barred (must be an emergency stop)versiondateversiondateMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位

15、名称接线盒焊接、检测工时（秒）NA人力NA型号焊检一体机5.1开机前检查：确认三联组合压力表范围在0.60.8Mpal 机柜主电源开关闭合l 电脑显示器显示正常l POWER ON绿色按钮灯点亮l 焊接自动放行选择开关处于焊接自动l 检测自动放行选择开关处于检测自动l 触摸屏显示正常l 视觉系统软件打开，并处于联机状态l Lab view软件打开5.2控制屏幕界面如下图所示： 版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspect

16、ion Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.1 Check before starting: Make sure the triple combination gauge range 0.6 0.8Mpal cabinet main power switch i

17、s closedl computer display normall POWER ON button lights greenl automatic Soldering release selector switch is in automatic Solderingl detected automatically release selector switch is automatically detectedl normal touch screen displayl vision system software to open, and is onlinel Labyiew softwa

18、re to open5.2 Control screen interface is shown below： versiondateversiondateMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接、检测工时（秒）NA人力NA型号焊检一体机本机台分为两部分，一是焊接工位，二是检测工位，与之相应的系统分为焊接系统模式和检测系统模式两大部分。5.2.1 焊接系统模式以下简单介绍触摸屏上该系统下的各按钮名称和功能。注意：按钮绿色指示

19、灯点亮，说明系统处于该按钮功能模式下。a, 焊接手动：若本按钮绿色指示灯点亮，说明焊接工位处于手动操作模式下，可以进入手动页面，进行焊接工位的手动操作。b, 焊接自动：若本按钮绿色指示灯点亮，说明焊接工位处于自动模式下，本模式不执行具体动作，它使得系统离开手动模式，并为初始化做准备。c, 焊接初始化：若本按钮绿色指示灯点亮，说明焊接工位处于初始化模式下。使系统进行自动运行前的马达原点回归及各部件的回初始位工作。d, 焊接停止：若本按钮绿色指示灯点亮，说明焊接工位初始化工作正常完成，另外若系统处于自动运行状态下，选择此按钮可以使系统处于停止。e, 焊接暂停：若本按钮绿色指示灯点亮，说明焊接工位处

20、于暂停模式。若系统处于自动运行状态下，选择此按钮可以使系统暂停，然后需要时再选择自动运行按钮，系统又恢复自动运行。f, 焊接启动：若本按钮绿色指示灯点亮，说明焊接工位处于自动运行模式。在焊接停止或者焊接暂停模式下，选择此按钮可以进入自动运行。g，焊接复位：如系统出现报警故障，在故障因素消除的情况下，选择此按钮可以复位报警。版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile N

21、o2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machineThis machine is divided into two parts, one Soldering station, and second inspection station, with the corresponding Soldering system is di

22、vided into system mode and test mode system two parts. Soldering System ModelHere's an overview of the buttons on the touch screen names and functions under the system. Note: Button green LED is lit, indicating that the system is in the button's function mode.a, Soldering Manual: If this but

23、ton Green LED is on, the Soldering station in the manual mode, you can manually enter the page, make the Soldering station manual operation.b, Automatic Soldering: If this button Green LED is on, the Soldering station in automatic mode, this mode does not execute a specific action, which enables the

24、 system to leave the manual mode and is initialized to prepare.c, Soldering Initialization: If this button Green LED is on, the Soldering station in the initialization mode. Make the system automatically run the motor home before the return back to the initial position and the parts of the work.d, S

25、oldering Stop: If this button Green LED is on, the Soldering station initialization is completed normally, the other if the system is in automatic operation, select this button to make the system is stopped.e, Soldering Pause: If this button Green LED is on, the Soldering station is in pause mode. I

26、f the system is in automatic operation, select this button allows the system to pause, and then select the button to run automatically when needed, the system restored automatically.f, Soldering start: If this button Green LED is on, the Soldering station in automatic mode. Soldering or soldering st

27、op pause mode, select this button enters the automatic operation.g，Soldering reset: The system failure alarm, in case of failure to eliminate the factors, select this button to reset the alarm.versiondateversiondateMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-000

28、0-116版本/版次A/O工位名称接线盒焊接、检测工时（秒）NA人力NA型号焊检一体机5.2.2 检测系统模式以下简单介绍触摸屏上该系统下的各按钮名称和功能。注意：按钮绿色指示灯点亮，说明系统处于该按钮功能模式下。 a, 检测手动：若本按钮绿色指示灯点亮，说明检测工位处于手动操作模式下，可以进入手动页面，进行检测工位的手动操作。b, 检测自动：若本按钮绿色指示灯点亮，说明检测工位处于自动模式下，本模式不执行具体动作，它使得系统离开手动模式，并为初始化做准备。c, 检测初始化：若本按钮绿色指示灯点亮，说明检测工位处于初始化模式下。使系统进行自动运行前的马达原点回归及各部件的回初始位工作。d, 检

29、测停止：若本按钮绿色指示灯点亮，说明检测工位初始化工作正常完成，另外若系统处于自动运行状态下，选择此按钮可以使系统处于停止。e, 检测暂停：若本按钮绿色指示灯点亮，说明检测工位处于暂停模式。若系统处于自动运行状态下，选择此按钮可以使系统暂停，然后需要时再选择自动运行按钮，系统又恢复自动运行。f, 检测启动：若本按钮绿色指示灯点亮，说明检测工位处于自动运行模式。在检测停止或者检测暂停模式下，选择此按钮可以进入自动运行。g，检测复位：如系统出现报警故障，在故障因素消除的情况下，选择此按钮可以复位报警。 版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期The Operation

30、 and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.2.2 Detection System ModelHere's an overvie

31、w of the buttons on the touch screen names and functions under the system. Note: Button green LED is lit, indicating that the system is in the button's function mode. a, Detection Manual: If this button is green LED is lit, indicating that the detection station is in manual mode, you can manuall

32、y enter the page, make inspection station manual operation.b, Automatic detection: If this button is green LED is lit, indicating that the detection station is in automatic mode, this mode does not execute a specific action, which enables the system to leave the manual mode and is initialized to pre

33、pare.c, Detection Initialization: If this button Green LED is on, the detection station in the initialization mode. Make the system automatically run the motor home before the return back to the initial position and the parts of the work.d, Stop detection: If this button Green LED is on, inspection

34、station initialization is completed normally, the other if the system is in automatic operation, select this button to make the system is stopped.e, Pause Detection: If this button is green LED is lit, indicating that the detection station is in pause mode. If the system is in automatic operation, s

35、elect this button allows the system to pause, and then select the button to run automatically when needed, the system restored automatically.f, Start Detection: If this button is green LED is lit, indicating that the detection station is in automatic mode. In the detection stop or pause detection mo

36、de, select this button enters the automatic operation.g，Detection reset: The system failure alarm, in case of failure to eliminate the factors, select this button to reset the alarm. versiondateversiondateMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次

37、A/O工位名称接线盒焊接、检测工时（秒）NA人力NA型号焊检一体机5.3 手动操作页面焊接操作以下简单介绍触摸屏上焊接操作页面各按钮名称和功能。 在焊接手动模式下，通过选择触摸屏下方的公共页面的按钮操作页面，进入焊接工位的操作界面，如图： 在马达手动操作区域，点击相应的箭头，即可操作马达向相应的方向运动，即伺服JOG功能。点击原点回归按钮，即可驱动马达回原点。例点击X轴原点复归按钮，即可驱动X轴马达原点回归。在马达运动过程中，如果点击马达停止按钮，即可使马达停止动作。在伺服跑位框图区域，分别点击焊点A、拍照点和除焊锡点按钮，即可驱动伺服连续跑到相应的点位然后停止运动。在交握信号区域，点击相机拍

38、照和开始焊接按钮，可以实现触发相机拍照和焊机开始焊接操作。在气缸动作区域，点击气缸动作按钮，可以实现相应气缸动作。版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor

39、 forceNAmodelSoldering and inspection integrated machine5.3 Manual page Soldering operationHere's an overview on the touch screen Soldering operation button name and function of each page. Soldered manual mode, the buttons below the touch screen to select the operating page public page, enterSol

40、dering station operator interface, as shown: Manual operation of the motor area, click the appropriate arrow to operate the motor to the appropriate direction, the servo JOG function. Click the OPR button to drive the motor homing. Example Click on the X axis OPR button to drive the X-axis motor OPR

41、. Motor movement, if you click the button to stop the motor, the motor can be stopped. In the block diagram of the servo moves region, click on each pad A, in addition to photographing point and the solder point button, you can go to the corresponding continuous servo drive point and then stop movem

42、ent。In the handshake signal area, click the camera button to take pictures and start Soldering, can trigger your camera and start Soldering the Soldering operationIn the action area of the cylinder, the cylinder clicking the action button, you can achieve the corresponding cylinder movements.version

43、dateversiondateMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接及检测工时（秒）NA人力NA型号焊检一体机5.3 手动操作页面检测操作以下简单介绍触摸屏上检测操作页面各按钮名称和功能。 在检测手动模式下，通过选择触摸屏下方的公共页面的按钮操作页面和参数页面，进入检测工位的操作界面和参数页面，如图： 在下图马达手动区域，点击相应的按钮，即可操作马达向相应的方向运动，即伺服JOG功能。点击原点回归按钮，即可驱动马达回原点

44、。例点击X原点按钮，即可驱动X轴马达原点回归。在马达运动过程中，如果点击马达停止按钮，即可使马达停止动作。在上图中左侧伺服跑位框图区域，分别点击A、B、C、D测试点、拍照点按钮，即可驱动伺服连续跑到相应的点位然后停止运动。点击相机拍照和电阻测试触发按钮，可以实现触发相机拍照和电阻仪测量电阻操作。在气缸动作区域，点击气缸动作按钮，可以实现相应气缸动作。版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated

45、 MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.3 Manual page Detecting operationHere's an overview on the touch screen detection operation page names and functions of

46、 each button. In manual detection mode, the button operation parameter page and select the page below the touch screen of public page, enter the inspection station operator interface and parameters page, as shown: Next Tu Mada area manually, click the appropriate button to operate the motor to the a

47、ppropriate direction, the servo JOG function. Click the OPR button to drive the motor homing. Example X origin click button to drive the X-axis motor OPR. Motor movement, if you click the button to stop the motor, the motor can be stopped.In the figure above the left servo moves a block diagram of t

48、he area, click on each A, B, C, D test point, the button to take pictures, you can go to the corresponding continuous servo drive point and then stop. Click the camera to take pictures and resistance testing trigger button, your camera can trigger resistance and resistance measurement operation.Cyli

49、nder operation area, click on the action button cylinder, the cylinder can achieve the appropriate action.versiondateversiondateMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接及检测工时（秒）NA人力NA型号焊检一体机5.4 初始化操作步骤以下简单介绍触摸屏上进行系统初始化的流程。5.4.1 焊接初始化在

50、系统上电情况下，即POWER ON绿色按钮点亮时，分别按下以下按钮：焊接手动焊接自动焊接初始化，此时焊接工位应开始初始化动作，当焊接停止按钮绿色指示灯点亮，即表示焊接工位初始化完成。5.4.2 检测初始化在系统上电情况下，即POWER ON绿色按钮点亮时，分别按下以下按钮：检测手动检测自动检测初始化，此时检测工位应开始初始化动作，当检测停止按钮绿色指示灯点亮，即表示焊接工位初始化完成。5.5 自动运行在初始化完成后，焊接工位应处于焊接停止模式，此时按下焊接启动按钮，系统就进入焊接自动运行模式。同理，检测工位初始化完成后，检测工位应处于检测停止模式，此时按下检测启动按钮，系统就进入检测自动运行模

51、式。5.6 暂停操作在系统处于自动运行时，按下焊接暂停或检测暂停按钮，就能实现暂时停止焊接自动或者检测自动运行。然后按下焊接启动或检测启动，就能恢复自动运行。版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testin

52、gHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.4 Initialization ProcedureHere's an overview of the system initialization process on the touch screen.5.4.1 Soldering initializationIn the case of system power, the green POWER ON button is lit, the following buttons

53、 are pressed: Soldering manual Soldering automatic Soldering initialization, then the Soldering station should start initializing operation, when Soldering the stop button green LED is lit , it means that the Soldering station initialization is complete. Detection InitializationIn the case of system power, the POWER ON button is lit green, respectively, press the following buttons: detecting manual Detection automatically detect the initializa