XYL-1T1.5T2T静音端子机说明书解析

1、舟L-1T/1. 5T/2T静音端子祝XYL-1T/1.5/2T Numeral C on trolledTermi nal Crimpi ng Mach ine本企业已通过 ISO9OO1:2OOO 质量体系认证，并获得中国中轻质量、信誉双保示范单位Our corporation has passed the certification of ISO9001 and 2000 quality system certification, andit has acquired the national model of the dual-protection units on quality a

2、nd credibility.青岛精展机电技术有限公司QINGDAO JINGZHAN JIDIAN JISH CO ,LTD地址:山东省青岛市城阳区仙家寨172 号电话89080092Tel:89080092.传真ax:编：266108P.C.： 266108手机18663913332Phone :18663913332联系人:石先生Contact : Mr.SHI网址：Website : 邮箱：+E-mail : 目录c

3、atalogue一.用途 usage.二.基本结构及主要参数 Basic structure and main parameter.三.主机的安装 Ma in machi ne installment.四.导流板的安装 Installment of conduction current board.五.端子卷的安装 Installment of terminal volume.六.端子压模的安装 Installment of terminal die.七.刀模的安装 Installment of knife mold.八.压着机的操作 Operation of crimping machine

4、.九.压着机的维护与保养 Maintenance of crimping machine.十.保修及说明 Maintenance and instruction.XYL-1T/1.5T/2T静音端子机X L-1T/1.5T/2T Numeral Con trolled Termi nal Crimpi ng Machi ne用途 UsageXYL-1T/1.5T/2T 静音端子机是我厂设计、制造的电线电缆及接线插件加工设 备产品。该机型具有无噪音、低耗、易操作等优点。配以专用的OTP 卡式模具，可满足种类导线与端子的铆接。广泛应用于电子电器、车辆、航空、仪器仪表等 行业。是针对高产量、低维修、

5、低能耗的厂家而设计。该机型在操作中无躁音，优雅、大方、高贵。让工作环境更为安静、环保、高尚、先进：是接插件加工的 首选设备。XYL-1T/1.5T/2T super-mute term inal mach ine is the equipme nt which is desig nedand made for process ing the connecting of the wires and term in als. The machi ne hasthe adva ntages of no no ise, less con sumpti on and easy operati on .I

6、t can be allocatedwith OTP long mould, and adopts to connect varies of wires and term in als; also it iswidely used in electro nic, electric applia nces, vehicles, aviati on, apparatus fields and soon. The mach ine is desig ned for those factories which want the mach ine in the conditionsof the high

7、 quality, low consumption, less mountain。us. This type of machi ne has no noise in operati on, which make the work en vir onments peaceful and adva need. It is thebest choice in the equipme nt of connecting machi nes.二基本结构及主要参数 Basic structure and main parameter1 基本结构 Basic structureXYL-1T/1.5T/2T 静

8、音端子机是由机体部分、压着机构、电控系统三大部分组成。摒弃传统的滚轮式离合器定位，采用更为先进、精确的感应定位。系统控制部分 全部采用进口电器元件，整体更加完善。配以专用的OTP 卡式模具，安装更换方便，适用范围广泛。XYL-1T/1.5T/2T super-mute terminal machine is made up of three parts, namely body ofthe machine, crimping part, electrical- control part. It gets ride of the traditional roller clutchto preci

9、sion locate. The controlling parts all adopt theimported components to make the performanee more perfect. It adopts of OTPcassette mold, which is more easy to cha nge and in stall, and is widely uses.2型号及主要参数 Model and main parameter夕卜形尺寸（mm） Outline dimension350X390X500重量 Weight58Kg公称压力（kn）Nominal

10、pressure15K n电源 Power220V/50HZ功率 Consumption200W滑块行程 Stroke of the block30mm最大闭合高度 Max. closing height150mm闭合咼度调节量Clos ing adjustme nt height10mm压着次数 Crimping times150/mi n三、主机的安装Mai n mach ine in stallme nt1、安装位置图（图一）The installment pictures（picture 1）2、安装压着机工作台必须平稳、坚固。高度以方便操作为宜The crimp ing work t

11、able should be in stalled stable, firm and easy-operated high.3、按图示底板安装孔位置要求在工作台上钻孔，并用螺栓将机器锁紧在工作台上Drill a hole on the soleplate as requested in the picture, and lock the machine firmly onthe table by bolt.4、务必使用三芯接地电源，否则必须将接地线接到压着机的接地螺栓上It must be used tri-core groun ded power source, or connect the

12、 groun ded line to thebolt.5、接通电源，空机运行正常，主机安装完毕。When the power is on, the machine works smoothly, the installment of the main machine is fini shed.四、导流板的安装 The installment of guide board端子压着机的左右两侧上方各有一个导流板安装孔，在使用时根据端子的不同， 选择不同的安装方向(图二)There are both holes above the left and right of Termi nal crimp

13、ing mach ine for the installme nt of the guide board. Choose the differe nt in stall directi on, and use thediffere nt termi nals. (Picture 2)安装步骤如下： TheThe stepssteps ofof thethe installmentinstallment1. 导流板支轴紧旋入导流板安装孔Spin the support axle in the hole for in stallme nt of the guide board.2. 导流板支座拧入

14、导流板支轴另一端的螺杆上，作好调整后以螺帽固定。Wrest the set of the guide board in the screw on the other side of the guide board,after adjusti ng, fix it with screw cap.3. 用螺钉锁紧导流板即可 lock the guide board with screw.导流板安装图(图二)in stallme nt of guide board (map two)螺钉 bolt导流板支座 board set of the guide导流板支轴 support axle螺帽 scr

15、ew导流板 guide board脚踏 step手动 manual指示灯上 /下 indicatorup /down五、端子卷的安装 InstallmentInstallment ofof terminalterminal rollroll如图三在使用中要根据端子压模的送料形式来确定端子吊架的位置，其安装步骤如下：As the picture 3 shows, the location of the terminal cradle is determined by the feeding way of the pressure mold, the in stallme nt step as f

16、ollows:1.将端子吊架从压着机顶面上吊架孔插入，将端子吊架调整好方向；In sert the termi nal cradle in the hole that is upper the mach ine, adjust it.2.在 机体两侧各有的两个固定孔内装入M8 螺钉，拧入后将端子吊架锁紧En case the M8 bolt, in the two holes on the each side of the machi ne body, screwthem and lock the cradle.3.如图依次在端子吊架上装入 端子固定环 端子固定弹簧(3)端子顶圈(4)端 子卷

17、(5)端子顶盘，调整好端子卷和端子固定弹簧压力后，用M8螺钉锁紧端 子固定环。En case the followi ng parts one by one on the cradle: (1) fixed collar; (2) fixed spri ng;(3) top circle ;( 4) term inal roller ;( 5) top plate; after adjusti ng the term inal roller andfixed spri ng, use the M8 bolt to lock the fixed collar.4. 端子卷固定后，将端子带经导流板

18、拉出，再由模具的端子进口进入，至送料爪 能够送料。Fix ing the term inal roller, pull out the term in als through guide board; en ter into themould to the feedi ng claws to hold the termi nals.端子机安装图(图三)in stallme nt of term inal machi ne (picture three)端子固定弹簧 terminal fixed spring端子卷 terminal roller端子顶盘 terminal top plate端子

19、顶圈 terminal top circle端子吊架 terminal cradle端子固定环 terminal fix collarM8 螺钉 M8boltM8 螺钉 M8bolt六、端子压模的安装 installmentinstallment ofof terminalterminal crimpingcrimping diedie1、 将 OTP 模具的滑块向上拉，使滑块套入压着机模柄Pull up the OTP mold block. Make the block set into crimp ing mach ine mold.2、 用专用的压块将模具底板固定在机器模座上，使模具稳

20、固Use special block fix the mould on the mach ine.3、 安装效果如图四：The effect of in stallme nt (picture 4)压模安装图（图四） in stallme nt of crimp ing die压着机模柄 shank模具滑块 mold block压着机 crimping machine模具压块 mold block七、刀模的安装（图五InstallmentInstallment ofof knifeknife moldmold（一） 直式刀模的安装 In stallme nt of the straight k

21、nife mould1、刀模规格根据端子型式变换 The specificatio n of the knife mold can cha nge withthe type of the termi nals2、 按图示位置依次将上下刀模组用螺钉锁紧。Lock the up and down knife mold inthe positi on showed in the picture by using bolt.（二） 横式刀模的安装 In stallme nt of the horiz on tal kn ife mold1、刀模规格根据端子型式变换 The specificatio n

22、 of the knife mold can cha nge withthe type of the termi nals2、 按图示位置依次将上下刀模组用螺钉锁紧Lock the up and dow n knife mold inthe positi on showed in the picture by using bolt.直立刀模组装图（图五）the sett ing picture of the straight knife mold （picture 5）上垫块 upper support block上切刀 upper knife上垫块 upper support block铜芯

23、上刀模 copper core upper knife mold卸料板 unloading material boardPVC 上刀模 PVC upper knife mold上刀压盖 high knife capper后下切刀座 back below knife set前下切刀座 front below knife set铜芯下刀模 copper core below knife moldPVC 下刀模 PVC below knife mold横式刀模组装图（图五） Horiz on tai kn ife mold setti ng picture （picture 5）上垫块 upper

24、support block铜芯上刀模 copper core upper knife moldPVC 上刀模 PVC upper knife mold卸料弹簧 unioading material spring刀压盖 knife capper切刀 knife下刀座 below knife set铜芯下刀模 copper core below knife moldPVC 下刀模 PVC below knife set切刀座 cutter set八、压着机的操作 the operation of crimping machine（一）运转前的准备 preparation before runnin

25、g the machine1、 检查压着机和压模安装是否稳固，脚踏开关和电源插座是否插牢。Check whether the crimp ing mach ine and the mold are in stalled firm, and whether thefoot switch is firmly in serted in the electrical outlet.2、 检查电源是否与规定电压 220V 相符，并且必须安装接地线。Check whether the power source accorda nceto the specified voltage 220V , and i

26、t must install to ground wire.3、 将端子经导流板引到压模内至刀模位置Direct the term in als through the guid ing board to the pressure mold un til the knife moldparts.操作按钮图（图六）operatio n butt on （picture six）计数器 counter指示灯 Indicator脚踏 foot step手动 manual上 up下 dow n（二）调模和试压 adjustment mold and pressure testing1、压着高度的调整

27、adjustment of crimping height of machine（1）、打开压着机电源开关，按图六所示，将开关拨向手动调整位（手动）Turn on the power source of crimp ing machi ne, referri ng to picture 6, turn the switch tothe manual adjustme nt positi on.（2）、按下点动调模钮（下），使主机滑块带动压模滑块，由上止点缓慢下移到下 止点，压接过程中想退回则按调整钮（上）.Press dow n the adjustme nt butt on, make th

28、e main mach ine block drive the pressuremold block, and move from the choke point on the top to the choke point on the below. Onthe process of press in g, if you want to retur n back, and the n press up the adjustme ntbutt on.（3）、调整刀模的压着高度（图七）the crimping height of the adjustment knife mold压着高度调节图（图

29、七）crimp ing height adjustme nt （picture 7）低 low高 high压板 clamp board调整棒 adjustment stick压模滑块 crimping mold block压着机滑块 crimping machine blockM6 螺钉 M8 bolt压着机模柄 crimping machine mold压着高度微调杆（向外拉出调整）crimping height adjustment rod（pull the outwardadjustme nt）PVC 高度微调杆（向上拉出调整）PVC height adjustment rod（ pul

30、l the adjustmentoutward）a 松开滑块上压板螺钉 loose the crimping bolt on the blockb 用调模棒插入压着机模柄圆孔内并转动，左转则调低压着高度，右转则调高压着高度。以此调整模刀的压着高度，直至端子将铜导线铆合符合要求。Insert the adjustme nt stick to the hole of crimp ing mach ine mold and turn around, leftturn will lower the crimp ing height, right turn will higher the crimp i

31、ng height. Adjust theheight of the knife mold un til the termi nals conform to the comma nd of riveti ng.c 锁紧压着机滑块压板螺钉Lock the crimp ing board bolt on the crimp ing machi ne.d 继续点动调模钮（下）直至压着机滑块复位，完成一个工作行程。一个端子被压接。Con ti nue to tur n dow n the mold butt on un til the block retur n and finish one work

32、 stroke.The n one term inal is crimped.e 连续手动压接几个端子都符合铆接要求。Con ti nue to crimp ing several termi nal that conform to the comma nd of riveti ng.（4）、刀模的微调 adjustment of knife molda 全压着高度微调：拉出压着高度微调杆旋转可微调，全压着高度微调杆有 1-8 共 8 个调整刻度，其中以 1 号码的位置为基准点（位置在上面）此时 上刀模组位置越高；数字越大，上模刀组位置越低。1-8 数字每间隔一个刻度，高度就相差 0.08mm

33、Full crimping height adjustment: pulling out crimping height adjustment rod. There areeight graduati ons on the rod. Based on the No.1 graduati on, the larger the No. is, thelower positi on of the knife mold is. The height is differi ng of 0.08mm for each graduati on.b PVC 压着高度微调： 拉出 PVC 高度微调杆旋转， 可微

34、调 PVC 模刀的压 着高度。 PVC微调杆有 1-6 共六个刻度，其中以数字 1 为基准点（位置在上）， 此时 PVC 模刀最高；数字越大，PVC 模刀位置越低。1-6 数字每间隔一个刻度， 高度就相差 0.1mmPVC crimp ing height adjustme nt: pulli ng out PVC height adjustme nt rod and rotati ng.There are six graduati ons from 1 to 6 on the rod. Based on the No.1 graduati on, the largerthe No. is,

35、the lower positi on of the kn ife mold is. The height is differ of 0.1mm for eachgraduati on.2.送料爪位置的调整(图八)the adjustment of position feeding claw(1) 、上刀模在上止点时，将送料爪支承座固定螺钉松开，旋转送料的调整螺杆， x 使送料爪对准端子的 A 点。横式刀模需将送料爪的最前端调整在孔内。Whe n the upper knife mold is in the positi on of the choke point on the top, lo

36、ose the bolton the feed ing claw set, rotate the adjustme nt rod X, make the feed ing claw aimed attermi nal A positi on. The horiz on tal knife mold must adjust the front of the feed ing moldin the hole.注：送料爪设有 3 种孔位，调整送料位置时可根据需要调换孔位PS: there are three hole on the feedi ng claw. Whe n adjust ing th

37、e positi on of feedi ng ,you can cha nge the hole.直式刀模送料(图八)vertical knife mold feedi ng送料爪 feeding claw注: X 为端子间距 PS: X stands for the space between terminals.XO 为送料爪移动之间距横式刀模送料(图八) XO stands for the space between feedi ngclaw and horiz on tal knife mold送料爪 feeding claw(需调整在孔内)(n eed to adjust into

38、 hole)(2) 、以手动操作将上刀模组调整至下止点，此时送料爪应退至B 点，继续点动调模钮，使上刀模组回至上止点时，送料爪推动端子从B 点到 A 点，一个送料过程完成。Adjust the upper knife mold to the choke point on the below, at this time the feed ing clawis back to B, continue to press adjustme nt butt on and make the upper knife mold back tothe choke point on the top, the n

39、the feed ing claw pulls the termi nal from B to A, the wholeprocess of feedi ng is fini shed.(3) 、锁紧支承座固定螺钉，送料爪位置调整完毕。Lock the bolt on the set, adjust the feed ing place.(4) 、若送料爪前部对端子料带前后偏移较大，或者对料带孔不准时，可通过对 压模送料底板的前后微调来较正端子带与送料位置。If the top of the feeding claws have large excursion with the termina

40、l belt, or the termin alsare not fitt ing the hole timely, you can adjust the feed ing board on pressure mold to matchthe positi on betwee n the term inal belts and feedi ng parts.注：每次调整完毕，必须将滑块复位。Remark: Each time after adjustme nt, the slidi ng block should be retur ned back.3. 正常运转前的检查 Exam befor

41、e running(1) 确认压模周围没有异物。Check whether there are dirties around the pressuremold.(2) 把开关拨向脚踏，开始试压着几个端子，完全符合要求后即可正式运转工作，否则要重新微调压着高度。Put the switch to the foot step, try crimp ing several termi nals; after they all meet therequireme nt, the n it can running in the order. Otherwise you must adjust the c

42、rimp ingheight aga in.4. 正常运转 the machine is in working order.a 将电源接通后，把开关拨向脚踏，开始正常工作Turn on the power, put the switch to the foot step, the n it works smoothly.b 将导线置于端子压接部位，即下刀模中间的适当位置。Put the wire un der the term inal crimp ing parts, that is the proper positi on betwee n belowkn ife mold.c 踩脚踏开关

43、，压着机滑块下冲，将端子与导线铆接，模具送料将下一个端子 送至刀模的压接位置。Step the foot switch, crimp ing block un dershoots and rivet the term in als and wires; thenmold feed ing guide the n ext term in als to the crimp ing positi on of the knife mold. d 重复(2)(3)两步可实现导线与端子的连续铆接。Repeat the (2) and (3) steps, con ti nue the riveti ng

44、of the term in als and wires.5. 结束工作 finish worka 把开关拨向中间 Put the switch to the middle.b 切断电源 Cutting off the power.c 清除端子废料 Clean the terminal waste materiald 清除表面污渍 Clea n the dirties on the surface.九、压着机的维护与保养 Maintenance of crimping machine1、压着机的日常保养 Daily maintenance of the crimp ing mach ine(1

45、)每日工作前对模具滑动部位加适量机油Every day before work, adds some lubrica nt to the glid ing part of mold.(2) 每日工作前对压着机顶部油杯内加适量机油Every day before work, adds some lubrica nt to the oil cup on the top of the crimp ingmachi ne.(3) 每月对压着机滑块内铜套滑槽进行清理，并重新加注润滑脂。Every month clea n the copper runnerin the slid ing block of

46、 the crimp ing mach ine, andadd lubrica nt aga in.步骤如下：The step as follows:a 松开压着机滑块上的两块压板Loose n the two press board on the slid ing block of the crimp ing machi ne.b 取出滑块与铜套进行清理清洁Take out the slid ing block and the copper knot and clea n them.c 加注润滑脂，完毕后将各部件装回原位after addi ng the lubrica nt, reset

47、these parts back their places.2.检查与调整 Exam in ati on and adjustme nt(1) 每日工作前检查压着机接头是否松动Every day before work, check whether the tie-i n part is loose or not.(2) 每日工作前脚踏空机运作 5 分钟，检查各部位是否有异常Every day before work, r un the machi ne for 5 minu te, check whether there areproblems whe n itr unning.十. .保修及说明 maintenancemaintenance andand instructioninstruction保修卡 maintenancemaintenance cardcard客户名称：_ 出厂编号:_地 址:_ 购机时间:_联系人：_ 购机地点:_送货人:_Producer No.:_T