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1、Element ContentOKElement 1.1-6Product Development PlanningElement 2.1-5Realizing Product DevelopmentElement 3.1-6Process Development PlanningElement 4.1-6Realizing Process DevelopmentElement 5.1-9Suppliers/ Input MaterialElement 6.1 1-5Personnel/ QualificationElement 6.2 1-7Production Element 6.3 1-
2、5Transport/ Parts Handling/ Storage/ PackagingOKElement 6.4 1-4Fault Analysis/ Correction/ Continual ImprovementElement 7 1-5Customer Service, Customer Satisfaction, ServiceA-1Product Development Planning 开开发发策策划划No. Check point注释状态责任人1.1Are the customer requirements available?(Are all according sta
3、ndards/specifications completly available? Ifnot, when will they be complete?)是否有客户的要求?(是否所有标准/规格都有?如果不是,何时才能完善?)Also valid in the field of incomimng goods (especially when carrying out the 2 days production)&1 Drawings, standards, specification图纸,标准,规格&2 Logistics concepts物流概念&3 Technical terms of
4、delivery, testing instructions技术的发放与测试&4 Quality and target agreements品质目标&5 Important product and process features重要产品与过程的特性。&6 Order records including parts lists and deadlines订单(部件清单与期限)&7 Laws and decrees法律与法规&8 Disposal planning, environmental items发放计划与环境&9 CAD data describing the required dim
5、ensions of the components必要的尺寸在CAD中的描述1.2Is a product development plan available and are the targetsmaintained?(In which way are customer demands considered? In which way andhow often will targets/schedules be checked? How is SimultaneousEngineering realized?)是否有产品开发计划,并且设计目标得到维护?(客户的需求以何种方式得到考虑?以何种
6、方式和多少频次检查目标/计划实施情况?同步工程如何实现?)&1 Customer requirements客户要求&2 Costs成本分析&3 Deadlines: planning and purchasing release最终的计划与采购的解决&4 Prototypes / preseries, start of mass production打样,试产,量产&5 Capacity study产能评估&6 Target settling and monitoring目标设定与监控&7 Regular information to companys management信息的汇总(用蓝,黄
7、,红灯表示)&8 Simultaneous Engineering Teams (SET)并行项目组1.3Are the resources for the realization of the product developmentplanned?(In which way have capacities been planned, and are theyappropriate? Are necessary equipments/tools available(CAD/CAM/CAE)?)产品开发的实现所需的资源是否得到了规划?(生产量以何种方式得到了规划?是否合适?是否有必须的设备/工具
8、(CAD/CAM/CAE)?)&1 Customer requirements客户要求&2 Qualified personnel人员的资格认定&3 Time debits缓冲时间,延时&4 Throughput time计划表(schedule)&5 Building, premises (for testing / prototype department)厂房,预产&6 Toolings / facilities模具/治工具&7 Testing / laboratory facilities测试/实验室的治工具&8 CAD, CAM, CAECAD, CAM, CAE1.4Have th
9、e product requirements been determined and considered?(In which way is a robust/functional design ensured? How are thedemands for the product documented and realized?)产品的要求是否已考虑并最终得到决定?(功能设计以何种方式得到保证?产品的需求如何得到实现并已文件化?)&1 Customer requirements客户要求&2 Companys goals公司的目标&3 Simultaneous Engineering并行项目如
10、何实现&4 Robust design, reliable processes设计,与可靠的过程&5 Regular customer / supplier meetings (e.g. agreed testing concepts)与西门子的定期的会议&6 Important features, requirements by law符合法律法规的重要特性&7 Functional dimensions功能尺寸&8 Mounting dimensions组装的尺寸&9 Material物料&10 Termination of material qualification according
11、 to SSQA终止物料的确认依SSQA1.5Has the feasibility been determined based on the availablerequirements?(How and in what kind of team will the demands for design, quality,capacities, schedules, environment and costs be checked?)可行性是否已根据客户提供的要求得到确定? (设计、质量、产能、计划、环境以及成本的要求如何并由何种小组得到检验?)&1 Design / developmentR&
12、D&2 Quality品质&3 Process facility, capacity制程的治工具与生产能力&4 Special features特殊特性&5 Companys goals公司目标&6 Regulations, standards, laws规章,标准,法律&7 Environmental agreeableness环境&8 Deadlines / time frames最终期限/时间进程框架&9 Cost frames价格框架1.6Are the necessary personnel and technical conditions for the projectproces
13、s planned/ available?(Have project leader /project team been nominated, and whats itscomposition? In which way is the flow of information(internal/external) ensured? Are the necessaryequipments/tools/methods available/planned?)是否能提供开展项目策划的人员及技术状况?(项目组长/组员是否已得到任命?信息流(内部和外部)以何种方式得到保证?必要的设备/工具/方法是否已作规划
14、?)&1 Project management, project planning team / responsibilities项目管理,项目计划小组/人员职责&2 Qualified personnel人员的资格认定&3 Possibilities of communication (data remote transfer)沟通(数据的传输)&4Flow of information from and to the customer during the planningphase (regular meetings, conferences)计划期间与客户的沟通(例会,会议)&5 To
15、olings / facilities模具/治工具&6 Testing / laboratory facilities测试/实验室的治工具&7 CAD, CAM, CAECAD, CAM, CAERemark:A-2 Realizing Product Development 开开发发实实现现No. Check point注释状态责任人2.1Is the design FMEA raised and are improvementmeasures established?(FMEA examination How is the D-FMEA raised(degree of details,
16、raising tools etc.)? Whoparticipates in raising and who is responsible?)是否有设计FMEA并确定改善措施?(FMEA检查D-FMEA是如何制定(探测度、提升工具)? 由谁参与并由谁负责?)&1 Customer requirements / specification客户要求/规格&2Function, safety, reliability, maintainability,important features功能,安全,可靠性,维护,重要特性&3 Environmental items环境要素&4 Involvemen
17、t of all concerned parties相关方的信息(品质,项目,生产,供应商等)&5 Testing results测试结果&6 Product specific measures of the process FMEA与PMEA的可比性2.2Is the design FMEA updated in the project processand are the established measures realized?(How often is the D-FMEA revised? In which way willthe measures from the D-FMEA
18、be documented (e.g.measure plan), and how is ensured that measures willbe realized in time?)在项目进行过程中,设计FMEA是否已更新,确定的措施是否已实施?(D-FMEA隔多久会改版?D-FMEA所采取的措施如何实现文件化?)&1 Customer requirements客户要求&2 Important parameters / features, requirements by law法律要求重要的参数,特性及要求&3 Function, mounting dimensions功能,组装尺寸&4 M
19、aterial物料&5 Environmental items环境要素&6 Transport (internal/external)运输(内部/外部)&7 Product specific measures of the process FMEA产品规格测试的过程FMEA2.3Is a quality plan prepared?(In which way is a quality plan prepared (following ISO8402/3.13 or similar). How are the relevant tests/contents of tests for protot
20、ype phase / pre seriesphase described? examples examination)是否 有质量计划?(质量计划如何制定?(根据ISO 8402/3.13或类似)。相关的测试/样件测试项目/试生产阶段等是如何描述的?)The quality plan has to be carried out for the prototypeand preseries phase. It has to contain followinginformations:&1 Settling and marking of significant features重要特性标识&2
21、Setting up of a test plan测试计划的建立&3 Allocation of facilities and equipment制程中的治工具与设备&4Farsighted and timely allocation of measuringtechnology长远的,及时的分配测量技术&5Examinations of the product realization at suitablespots制程关键监视点的设定&6 Clarifying of acceptance criteria与西门子陈清接收的标准&7 Production and control plan产品
22、和控制计划2.4Are the required releases/ qualification recordsavailable at the respective times?(Which tests have been performed, and what are theresults? How are results documentd?)是否能提供不同时期的所需的报告/合格记录?(过程中已进行那种特殊测试,结果如何,如何文件化?)-Product trial (e.g. mounting test, functional test, lifetest, environmental
23、simulation)产品的监控(如,监测,功能测试,寿命测试,环境模拟)- State of prototype parts打样时各部件的状态- Preseries samples西门子对样品的确认-Production and testing facilities / test equipment atthe test department产品和测度治工具/测试设备- Qualification of material finished according to SSQA最终物料的确认依SSQA2.5Are the required resources available?(In whic
24、h way is currently and in long terms-ensured that personal, technical, spatial capacitiesare available in a appropriate way?)是否能提供所需的资源?(如何确保当前和长期的人员,技术,厂房等资源在一合理的水平?)- Customer requirements客户要求- Qualified personnel人员资格认定- Time debits缓冲时间,延时- Throughput time计划表(schedule)- Building, premises厂房,预产- Te
25、st department检测中心- Sample shop样品组- Toolings / facilities模具/治工具- Testing / laboratory facilities测试/实验室的治工具Remark:A-3Process Development Planning 制制程程规规划划No. Check point注释状态责任人3.1Are the product requirements available?(Have the process specific demands beenidentified and are they completely available?
26、 Ifnot, until when will they be available?)是否有产品的要求?(是否识别过程的特殊要求?是否都能提供?如果不能,何时能提供?)Also valid for the area of incoming goods (especially for 2 days production)&1 Customer requirements客户要求&2 Laws, standards, decrees法律法规和标准&3 Logistics concepts物流概念&4 Technical terms of delivery技术的发放&5 Quality / targe
27、t agreements品质/目标确认&6 Important features重要特性&7 Material物料&8 Disposal, environmental care环境的处理3.2Is a process development plan available and arethe targets maintained?(In which way have process determiningschedules been defined and documented?Controling targets/schedules)是否有过程开发计划并且目标得到维持?(过程计划是如何得到确
28、定并文件化的?(控制目标/计划))&1 Customer requirements客户要求&2 Costs成本分析&3Deadlines: planning and purchasing releases,prototype series and preseries, start for massproduction最终期限:计划,采购,原料,量产&4 Capacity study可进性研究&5Allocation of appliances, test equipment,software, packaging制程的治工具,测试设备,软件,包装&6Covering concept for c
29、hanges (production startproblems etc.)变更的处理(产品开始生产的问题)&7 Logistics and delivery concept物流概念&8 Target agreement and monitoring目标的确认与监控&9 Regular information to companys management信息的汇总(用蓝,黄,红灯表示)&10Coordination with the project team at thecustomer同步项目如何实现&11 Process flow diagramm, production plan工艺流程
30、图,产品控制计划3.3Are the resources for the realization of serialproduction planned?(In which way are capacities for material, staffand facilities for series production planned? Howare volumes/running times considered?)是否为实现量产作好资源规划?(材料,人员和设施等是如何作好规划的?产量/运行时间是如何作好考虑的?)&1 Customer requirements客户要求&2 Availab
31、ility of prematerial物料的准备&3 Qualified personnel人员资格认定&4 Debit times / standstill times开始生产时间/换线时间&5Throughput times / volume per system andfacility生产的schedule/产量和设备&6 Building, premises厂房,试产&7Facilities, toolings, test equipment, auxiliarytoolings, lab facilities治工具,治具,测试设备,夹具,实验室治具&8 Transportation
32、s, boxes, stock运输,箱体,存储&9 CAM, CAQCAM, CAQ3.4Have the process requirements been determinedand considered?(In which way is a robust process ensured?What kind of methods are used (e.g. DoE,QFD)?)过程的要求是否已考虑并最终得到决定?过程以何种方式得到保证?使用了哪中方法(如DoE, QFD)?&1 Customer requirements客户要求&2 Requirements by law法律要求&3 C
33、apability proof产能的证明&4 Suitability of facilities, toolings, test equipment适当的治工具,测试设备&5 Workplace and test bench organization车间和测试场所的平面布局&6 Handling, packaging, storage, labeling处理,包半装,存储,标识&7Methodical determination of the productionparameters量产时重要参数设定方法的决定3.5Are the necessary personnel and technic
34、alpreconditions for the project process planned/available?(Have project leader /project team beennominated, and whats its composition? In whichway is the process specific flow of information(internal/external) ensured? Are the necessaryprocess specific equipments/tools/methodsavailable/planned?)是否能提
35、供开展项目策划的人员及技术状况?(项目组长/组员是否已得到任命?信息流(内部和外部)以何种方式得到保证?必要的设备/工具/方法是否已作规划?)&1Project management, project planning team /responsibilities项目管理,项目计划小组/职责&2 Qualified personnel, job profiles at hand人员资格认定,工作范围&3Facilities, toolings, test equipment, auxiliarytoolings, lab facilities治工具,治具,测试设备,夹具,实验室治具&4Poss
36、ibilities of communication (data remotetransfer)沟通(信息交流)&5Flow of information from and to the customerduring the planning phase (regular meetings,conferences)计划期间与客户的沟通(例会,会议)&6 CAM, CAQCAM, CAQ3.6Is the process FMEA raised and areimprovement measures established?(FMEA examination How is the P-FMEA
37、raised(degree of details, raising tools etc.)? Whoparticipates in raising and who is responsible?)是否有P-FMEA并确定改善措施?(FMEA检查P-FMEA是如何制定(探测度、提升工具)?谁参与并且由谁负责?)&1 For all production steps (also for suppliers)所有产品制程&2 Customer requirements, function客户要求,功能&3 Important parameters / features重要参数/特性&4 Tracea
38、bility, environmental items追溯性,环境项目&5 Transport (internal / external)运输(内部/外部)&6 Involvement of all concerned parties相关方的信息(品质,项目,生产,供应商等)&7 Process specific measures of the design FMEADFMEA中规定过程的测量方法Remark:西门子设计的PTD和制程PTD是不同的Eg, 1) New product introductionTrun sporyTools spa,for this productionChan
39、ge all informationChange all information regarding theproduct 2) Project manage3) Maintenance4) Quality manage product5) Suppliers new machine6) Designment of new product 7) Responsiblily person from productionNew processgroupA-4 Realizing Process Development制程实现No. Check point注释状态责任人4.1Is the proce
40、ss FMEA updated whenamendments are made during the projectprocess and are the established measuresimplemented?(How often is the P-FMEA revised? In which waywill the measures from the P-FMEA bedocumented (e.g. measure plan), and how isensured that measures will be realized in time?)修订时P-FMEA是否有更新?确定的
41、措施是否有实施?(P-FMEA隔多久会改版?D-FMEA所采取的措施如何实现文件化?如何保证措施及时得到实施?)Customer requirements客户要求For all production steps (also for suppliers)所有产品的制程Important parameters / features, requirements bylaw重要参数/特性要符合法律法规的要求Mounting dimensions组装的尺寸Material物料Traceability, environmental items追溯性,环境要求Transport (internal/exte
42、rnal)运输(内部/外部)Process specific measures of the design FMEADFMEA中规定过程的测量方法4.2Is a quality plan prepared?(In which way is a quality plan prepared (followingISO 8402/3.13 or similar). How are the relevanttests/ contents of tests for prototype phase /preseries phase described? examplesexamination)是否有质量计
43、划?(质量计划是如何制定的?(根据ISO8402/3.13 或类似)相关的测试/样件测试项目/试生产阶段等是如何描述的?)Settling and marking of significant features重要特性标识- Setting up of a test plan测量计划- Allocation of facilities and equipment治工具与设备的分配-Farsighted and timely allocation of measuringtechnology长远的,及时的分配测量技术-Examinations of the product realization
44、 atsuitable spots制程关键监视点的设定- Clarifying of acceptance criteria与西门子陈清接收的标准4.3Are the required releases/ qualification recordsavailable at the respective times?(Which process specific tests have beenperformed, and what are the results? How areresults documentd?)是否能提供不同时期的所需的报告/合格记录?(过程中已进行那种特殊测试,结果如何,
45、如何文件化?)If relevant, the status of material qualification according to SSQAhas to be taken into account.-Product trial (e.g. mounting test, functional test,life test, environmental simulation)产品的验证(装配测试,功能测试,寿命测试,环境测试)- Preseries and process series parts预产和制程系列部件- First samples样品-Capability proofs of
46、 important product andprocess features (methodical determination ofproduction parameters)产品和制程特性分析(产品参数)-Logistics concept (e.g. suitability of packagingby trial shipment)物流(包装,出货验证)- Toolings, machines, facilities, checking aids模具,设备,治工具的检查点- Testing concept agreed with customer客户要求的测试项目4.4Is a pre
47、-production carried out under serialconditions for the serial release?(What was the volume the pre-production wascarried out with? Process capability studies /workplace descriptions available?)量产前的试生产是否在连续的状态下进行?(试生产的规模是多少?是否有工序能力研究?是否有工位描述?)- Customer requirements客户要求- Settling of a minimum volume最
48、小量的试产-Capability proofs of measurement and testequipment测量方法和设备的能力- Process capability study制程能力分析-Readiness of facilities to go into mass production(measuring protocol)量产的工具准备(测量草案)- First sample check首个样品检查- Handling, packaging, labeling, storage处理,包装,标识,存储- Qualification of personnel人员资格认定- Worki
49、ng / testing instructions工作/测试指导- Workplace and test bench organization工作场所和测试平面布局4.5Are the production and inspection documentsavailable and complete?(In which way are the process parametersdefined? In which way are carried out measuresdocumented?) 是否有完整的生产和检验文件?(过程参数是如何确定的?执行的方法是如何文件化的?)-Process p
50、arameters (e.g. pressures,temperatures, time, rates)制程参数(如,压力,温度,周期,良率- Data for machines / toolings / auxiliary治工具,模具等数据-Testing instructions (important features, testequipment, methods, test frequency)测试的指导(重要特性,测试设备,方法,频率)- Interrupt limits in process control charts超出界限的控制图- Capability proofs for
51、 machines and processes设备和制程能力- Operating instructions操作指导- Working instruction作业指导书- Testing instruction测试的指导-Informations concerning the current failuresituation主要失效信息的情况- Maintenance plan维护计划4.6Are the required resources available?(In which way is currently and in long terms-ensured that personal
52、, technical, spatialcapacities are available in a appropriate way?)是否能提供所需的资源?- Customer requirements客户要求- Availability of prematerial预产- Qualified personnel人员资格认定- Time debits / standstill times开始生产的时间/换线时间- Throughput times / volume per facility生产的时间/每设备的产能- Building / premises厂房,预产-Facilities, to
53、olings, test equipment, auxiliarytoolings, lab facilities治工具,模具,测试设备,实验室治工具- Transportations, boxes, stock运输,装箱,储存Remark:B-5Suppliers/ Input Material 供供应应商商No. Check point注释状态责任人5.1Are only approved quality capable suppliers used?是否只使用合格供应商的材料?_1. Supplier management (meeting scheduleinternally / ex
54、ternally)供应商管理(会议计划 内部/外部)_2. Evaluation of quality situation (auditresults, certificates)现场评估(审核结果,标准)_3. Evaluation of quality performance(quality, costs, service)品质业绩的评估(品质,价格,服务)5.2Is the agreed quality of the purchased partsguaranteed?采购零件的双方认可质量是否得到保证?_1. Sufficient testing possibilities(labor
55、atory, measurement facilities)可靠性测试(实验室,测量治具)_ 2. Internal / external inspections内部/外部检验_ 3. Customer-supplied gauges / facilities供给客户的量具/设备_4. Drawings / order guidelines /specifications图纸/订单/规格_ 5. Quality assurance agreements品质协议_6. Coordination of testing procedures andtest frequencies测试程序和测试频率_
56、 7. Evaluation of failure main areas主要失效评估_ 8. Capability proofs产能证明5.3Is the quality performance evaluated and arecorrective actions introduced when there aredeviations from the requirements?当偏离要求时,是否有质量性能评估,并提出改善措施?_ 1. Minutes of quality meetings品质会议的记录_ 2. Agreement and pursuit of improvementsch
57、edules持续改善的计划,确认及跟踪_3. Test and measurement protocols of improvedcomponents测试和测量持续的改善_4. Evaluation of failure main areas /problematical suppliers主要失效评估/有疑问的供应商5.4Are target agreements for continual improvement ofproducts and process made and implemented withthe suppliers?和供应商达成的产品和过程的持续改进的目标协议是否制定并
58、实施?_ 1. Workshops工厂_2. Settling of measurable targets forquality, price, service对品质,价格,服务的目标之测量5.5Are the required releases for the delivered serialproducts available and the required improvementmeasures implemented?是否能提供出货所需的报告?是否有所需的改善措施?_ 1. Sample and test releases样品和测试_ 2. First sample reports
59、according to SSQA样品报告依SSQA_ 3. Capability proofs for important features重要特性的性能证明_4. Consideration of safety guidelines, EGguidelines安全_ 5. Evaluations of reliability可靠性评估_6. Re-audit reports and resultingimprovement measures复审报告和改善措施5.6Are the procedures agreed with the customer,regarding customer-s
60、upplied products, maintained?和客户达成一致的有关供给客户产品的程序是否得到维持?_1. Steering, verification, storage,transport, maintenance of quality andfeatures品质和特性的拟定,确认,存储,运输,维护_2. Flow of informations under failure andloss失效和丢失的信息流程_3. Quality documentation (quality situation,quality history)品质文件(品质状态,品质履历)5.7Are the s
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