管道焊接工艺规程WPS

1、焊接工艺规程（WPS）WELDING PROCEDURE SPECIFICATIONCompany Name公司名称上海高桥捷派克石化工程建设有限公司WPS No.焊接工艺规程编号SGPEC-WPS-001Date/日期2016-04-30Procedure Qualification RecordNo.焊接工艺评定记录编号H2000-07REV.版本号0Weding Process(es)焊接方法GTAWType(manual, automatic, machine, semi-auto)自动化等级（手工，自动，机动，半自Manual手工动）JOINTS 接头： Joint type 接头形

2、式：V Groove/FilletBacking 衬 垫：NOBacking Material衬垫材料：N/AGB/T8110-2008ER50-6/CHG5661 2.0mmw 14mm不限制无BASE METAL母材P No. Fe-1 Group No. Fe-1-1Piping Class 管道等级适用范围：CA80/CB80/CD80 /CB51 / ZH3Type or Grade 型号和等级A106-B、A672GRC60Thickness 厚度范围：Base Metal母材：Groove坡口焊1.514mm Fillet 角焊不限制Pipe Dia. 管子直径范围：Groove

3、坡口焊不限制 Fillet 角焊不限制Other其他此工艺规程适用于壁厚w 3.91mm或管道直径w 2寸，且管道等级为以上所列的碳钢管道FILLER METALS填充金属SFA Specification 标准号：Classification and brand 型号及牌号：F-No.:A-No.:Size of Filler Metal焊条(丝)直径：Weld Metal Thickness Range熔敷焊缝金属厚度范围:Groove坡口焊缝：Fillet 角焊缝：Wire-flux (category No.)焊丝一焊剂(分类号)：Wire, Electrode, Flux trade

4、 name焊丝、焊条、焊剂商标名称：大西洋Consumable insert可熔化嵌条：无Other其他无WELDING PROCEDURE SPECIFICATION工艺规程(WPSPOSITIONS焊接位置POSTWELD HEAT TREATMEN后 热处理Position of Groove坡口的位置：ALLTemperature温度范围：/Weld progression焊接方向：向上Time时间范围：/Fillet Weld Location角焊位置：/GAS气体PREHEAT®热处理gas(es)气体-%- composition 混合比flow rate流量Prehe

5、at temp min最小预热温度环境温度为-20-0 'C时，焊前保 温Shielding保护气Ar99. 99%810L/minInterpass temp max 最大层间温度w 200 CTrailing尾部保护气NONONOPreheat method预热方法/Backing背部保护气NONONOELECTRICAL CHARACTERISTICS 特性Current电流AC或DC直流DCPolarity 极性正接ENAmps (A)安培(范围)见下表Volts(V) 伏特见下表Tungsten electrode size钨极尺寸和类型：2.5m m铈钨极Mode of m

6、etal transfer for GMAW金属过渡方式(GMAW)N/AElectrode wire speed range送丝速度范围：N/ATECHNIQUE接技术String or Weave Bead不摆动或摆动：Weave Bead/摆动幅度w 3倍的焊丝直径Orifice gas cup size喷嘴或喷嘴尺寸： 810mmInitial and interpass cleaning (Brushing or grinding,etc.)底焊道和中焊道清理方式 (刷理或打磨等 ): Grinding/打磨Method of back gouging背面清根方法：无Oscillat

7、ion 摆动方法：无Distance from contact tube to work piece导电嘴至工件距离：510mmMultiple or single pass (per side)多焊道或单焊道：Multiple pass / 多焊道Multiple or single electrode多丝焊或单丝焊：Single electrode 单丝焊Travel Speed (Range) 焊接速度(范围)：见下表Peening捶击有无：无Other其它：无WeldLayer(s )焊层Process焊接方法Filler Metal填充金属Current(A)电流Volt.Range

8、(V)电压 范围Travel SpeedRange (cm/min)焊接速度范围Note备注Class种类Dia.(mm)直径Polari ty极性Amp.Range安培打底GTAWCHG-562.0DCEN85-11011-145-6盖面GTAWCHG-562.0DCEN95-12013-165-6Note: Current of the Vertical position welding and the overhead position welding are less than 15-20% of above. 注：立焊、仰焊电流小于上述15-20%。所有焊缝GTAW1少焊接2层，且不

9、允许自熔。Date日期:Initiated by 编制:Reviewed by 审核:Date日期:Company Name公司名称上海高桥捷派克石化工程建设有限公司WPS No.焊接工艺规程编号Procedure Qualification RecordNo.焊接工艺评定记录编号Weding Process(es)焊接方法SGPEC -WPS-002Date/日期2016-04-30H2000-07REV.版本号GTAW+SMAWType（manual, automatic, machine, semi-auto）自动化等级 （手工,自动,机动,半自动）JOINTS 接头：Joint typ

10、e接头形式：V Groove/FilletBacking 衬 垫：NOBacking Material衬垫材料：N/AManual手工 I打底层2N.中间填充层COVER盖面层WELDING PROCEDURE SPECIFICAT焊接工艺规程（WPSGB/T8110-2008GB/T5117 -2012ER50-6/CHG56E5015/CHG50761 2.0mm 2.4mm< 14mm不限制无BASE METAL母材P No. Fe-1 Group No. Fe-1-1Piping Class 管道等级适用范围：CA80/CB80/CD80 /CB51 / ZH3Type or G

11、rade 型号和等级A106-B、A672GRC60Thickness 厚度范围：Base Metal母材：Groove坡口焊1.514mm Fillet 角焊不限制Pipe Dia.管子直径范围：Groove坡口焊不限制 Fillet 角焊不限制Other其他此工艺规程适用于壁厚 5.49mm或管道直径2寸，且管道等级为以上所列的碳钢管道FILLER METALS填充金属SFA Specification 标准号：Classification and brand 型号及牌号：F-No.:A-No.:Size of Filler Metal焊条（丝）直径：Weld Metal Thicknes

12、s Range熔敷焊缝金属厚度范围:Groove坡口焊缝：Fillet 角焊缝：Wire-flux （category No.）焊丝一焊剂（分类号）：Wire, Electrode, Flux trade name焊丝、焊条、焊剂商标名称：大西洋Consumable insert可熔化嵌条：无Other其他无WELDING PROCEDURE SPECIFICATION工艺规程(WPSPOSITIONS焊接位置POSTWELD HEAT TREATMEN后 热处理Position of Groove坡口的位置：ALL温度范围/时间范围/Weld progression焊接方向：向上Fillet

13、 Weld Location角焊位置：/GAS气 体PREHEATS热处理gas(es)气体-%-composition 混合比flow rate流量Preheat temp min环境温度为-20-0 'C时，焊前ShieldingAr99. 99%810L/min最小预热温度保温保护气Interpass temp max 最大层间温度w 200 CTrailing尾部保护气NONONOPreheat method预热方法/Backing背部保护气NONONOELECTRICAL CHARACTERISTICS 特性Current电流AC或DC直流DCPolarity 极性正接EN

14、反接EPAmps (A)安培(范围)见下表Volts(V) 伏特见下表Tungsten electrode size钨极尺寸和类型：2.5m m铈钨极Mode of metal transfer for GMAW金属过渡方式(GMAW)N/AElectrode wire speed range送丝速度范围：N/ATECHNIQUE接技术String or Weave Bead不摆动或摆动：Weave Bead/摆动幅度w 3倍的焊条/焊丝直径Orifice gas cup size喷嘴或喷嘴尺寸：9.8mmInitial and interpass cleaning (Brushing or

15、grinding,etc.)底焊道和中焊道清理方式 (刷理或打磨等 ): Grinding/打磨Method of back gougi ng背面清根方法： 无Oscillation 摆动方法：无Distance from contact tube to work piece导电嘴至工件距离：510mmMultiple or single pass (per side)多焊道或单焊道：Multiple pass / 多焊道Multiple or single electrode多丝焊或单丝焊：Single electrode 单丝焊Travel Speed (Range) 焊接速度(范围)：见

16、下表Peening捶击有无：无Other其它：无WeldLayer(s )焊层Process焊接方法Filler Metal填充金属Current(A)电流Volt.Range(V)电压范围Travel SpeedRange (cm/min)焊接速度范围Note备注Class种类Dia.(mm)直径Polari ty极性Amp.Range安培1GTAWCHG562.0DCEN85-11014-175-62NSMAWCHG5073.2DCEP95-13022-248-9盖面SMAWCHG5073.2DCEP95-13022-248-9Note: Current of the Vertical p

17、osition welding and the overhead position welding are less than 15-20% of above. 注：立焊、仰焊电流小于上述15-20%。所有焊缝GTAW1少焊接1层，且不允许自熔。Initiated by编制：Date日期：Reviewed by 审核：Date日期：WELDING PROCEDURE SPECIFICATION工艺规程(WPSCompany Name公司名称上海高桥捷派克石化工程建设有限公司WPS No.焊接工艺规程编号SGPEC -WPS-003Date/日期2016-04-30Procedure Quali

18、fication RecordNo.焊接工艺评定记录编号HN2010-11-2013REV.版本号Weding Process(es)焊接方法Type(manual, automatic, machine, semi-auto) 动)JOINTS 接头：Joint type 接头形式：V Groove/FilletBacking 衬 垫：NOBacking Material衬垫材料：N/AGTAW自动化等级（手工，自动，机动，半自Manual手工YB/T5092-2005ER308L/CHG-308L61 2.0mmv 3.91mmBASE METAL母材P No. Fe-8 Group No

19、. Fe-8-1Piping Class 管道等级适用范围：SA80 SA81Type or Grade 型号和等级TP304/ 304LThickness 厚度范围：Base Metal母材：Groove坡口焊1.56.0mm Fillet 角焊不限制Pipe Dia.管子直径范围：Groove坡口焊不限制 Fillet 角焊不限制Other其他此工艺规程适用于壁厚v 3.91mm且管道等级为以上所列的304L管道FILLER METALS填充金属SFA Specification 标准号：Classification and brand型号及牌号：F-No.:A-No.:Size of F

20、iller Metal焊条(丝)直径：Weld Metal Thickness Range熔敷焊缝金属厚度范围:Groove坡口焊缝：不限制Fillet 角焊缝:Wire-flux (category No.) 焊丝一焊剂(分类号)：无Wire, Electrode, Flux trade name焊丝、焊条、焊剂商标名称：大西洋Consumable insert可熔化嵌条：无Other其他无WELDING PROCEDURE SPECIFICATION工艺规程(WPSPOSITIONS焊接位置POSTWELD HEAT TREATMEN后 热处理Position of Groove坡口的位置

21、：ALLTemperature温度范围：/Weld progression焊接方向：向上Time时间范围：/Fillet Weld Location角焊位置：/GAS气体gas(es)%flow ratePREHEAT®热处理composition流量气体混合比Preheat temp minShielding/Ar99. 99%820L/min最小预热温度保护气w 100 CNONONOInterpass temp maxTrailing最大层间温度尾部保护气Preheat method预热方法/Backing背部保护气NONONOELECTRICAL CHARACTERISTIC

22、电特性Current电流AC或DC直流DCPolarity 极性正接ENAmps (A) 安培(范围)见下表Volts(V) 伏特 见下表Tungsten electrode size钨极尺寸和类型：2.5m m铈钨极Mode of metal transfer for GMAW金属过渡方式(GMAW)N/AElectrode wire speed range送丝速度范围：N/ATECHNIQU焊接技术String or Weave Bead不摆动或摆动：Weave Bead/摆动幅度w 3倍的焊丝直径Orifice gas cup size喷嘴或喷嘴尺寸：8-10mmInitial and

23、interpass cleaning (Brushing or grinding,etc.)底焊道和中焊道清理方式 (刷理或打磨等 ): Grinding/打磨Method of back gouging背面清根方法：无Oscillation 摆动方法：无Distance from contact tube to work piece导电嘴至工件距离：510mmMultiple or single pass (per side)多焊道或单焊道：Multiple pass / 多焊道Multiple or single electrode多丝焊或单丝焊： Single electrode单丝焊T

24、ravel Speed (Range) 焊接速度(范围)：见下表Peening捶击有无：无Other其它：无WeldLayer(s )焊层Process焊接方法Filler Metal填充金属Current(A)电流Volt.Range(V)电压范围Travel SpeedRange (cm/min)焊接速度范围Note备注Class种类Dia.(mm)直径Polari ty极性Amp.Range安培打底GTAWCHG-308L2.0DCEN80-9511-126-13盖面GTAWCHG-308L2.0DCEN90-11012-146-13Note: Current of the Vertic

25、alposition weldingand the overhead position weldingare less than 15-20% of above.注：立焊、仰焊电流小于上述15-20%。所有焊缝GTAW1少焊接2层，且不允许自熔。Initiated by编制：Date日期：Reviewed by 审核：Date日期：WELDING PROCEDURE SPECIFICATION工艺规程(WPSCompany Name公司名称上海高桥捷派克石化工程建设有限公司WPS No.焊接工艺规程编号Procedure Qualification RecordNo.焊接工艺评定记录编号SGP

26、EC -WPS-004FN2006-316L-3G-01Date/日期2016-04-30REV.版本号Weding Process(es)焊接方法Type(manual, automatic, machine, semi-auto) 动)JOINTS 接头：GTAW自动化等级（手工，自动，机动，半自Manual手工Joint type 接头形式：V Groove/FilletBacking 衬 垫：NOBacking Material衬垫材料 N/AP No. Fe-8 Group No. Fe-8-1Piping Class 管道等级适用范围： SA35Type or Grade 型号和等

27、级 TP316/316L不限制Thickness 厚度范围：Base Metal 母材：Groove 坡口焊w 5.2mm Fillet 角焊Pipe Dia. 管子直径范围：Groove坡口焊不限制 Fillet 角焊不限制Other其他此工艺规程适用于壁厚w2.77mm且管道等级为以上所列的316L管道FILLER METALS填充金属YB/T5092-2005SFA Specification标准号:Classification and brand型号及牌号:ER316L/CHG316LF-No.:A-No. :1Size of Filler Metal焊条（丝）直径： 2.0mmWel

28、d Metal Thickness Range熔敷焊缝金属厚度范围：Groove 坡口焊缝：v 2.77mmFillet 角焊缝：不限制Wire-flux （category No.） 焊丝一焊剂（分类号）：无Wire, Electrode, Flux trade name焊丝、焊条、焊剂商标名称：大西洋Consumable insert可熔化嵌条：无Other其他无WELDING PROCEDURE SPECIFICATION工艺规程(WPSPOSITIONS焊接位置POSTWELD HEAT TREATMEN后 热处理Position of GrooveWeld progression 焊

29、Fillet Weld Location坡口的位置：ALLTemperature Time时间范围温度范围：/接方向：向上1： /角焊位置：/GAS气体PREHEAT®热处理gas(es)%.丄.flow ratecomposition气体混合比流量Preheat temp min 最小预热温度Interpass temp max 最大层间温度Preheat method预热方法/Shielding保护气Trailing尾部保护气Backing背部保护气Ar99. 99%815L/minw 100 CNONONO/NONONOELECTRICAL CHARACTERISTICS 特性

30、Current电流AC或DC直流DCPolarity 极性正接ENAmps (A)安培(范围)见下表Volts(V) 伏特见下表Tungsten electrode size钨极尺寸和类型：2.5m m铈钨极Mode of metal transfer for GMAW金属过渡方式(GMAW)N/AElectrode wire speed range送丝速度范围：N/ATECHNIQUE接技术String or Weave Bead不摆动或摆动：Weave Bead/摆动幅度w 3倍的焊丝直径Orifice gas cup size喷嘴或喷嘴尺寸：8-10mmInitial and inter

31、pass cleaning (Brushing or grinding,etc.)底焊道和中焊道清理方式 (刷理或打磨等 ): Grinding/打磨Method of back gouging背面清根方法：无Oscillation 摆动方法：无Distance from contact tube to work piece导电嘴至工件距离：510mmMultiple or single pass (per side)多焊道或单焊道：Multiple pass / 多焊道Multiple or single electrode多丝焊或单丝焊：Single electrode单丝焊Travel

32、Speed (Range)焊接速度(范围)：见下表Peening捶击有无：无Other其它：无WeldProcessFiller Metal填充金属Current(A)电流Volt.RangeTravel SpeedNote备注Layer(s)焊层焊接方法Class种类Dia.(mm)直径Polari ty极性Amp.Range安培(V)电压范围Range (cm/min)焊接速度范围打底GTAWCHG-316L2.0DCEN80-10011-138-12盖面GTAWCHG-316L2.0DCEN90-11012-148-12Note: Current of the Verticalposit

33、ion weldingand the overhead position weldingare less than 15-20% of above.注：立焊、仰焊电流小于上述15-20%。所有焊缝GTAW1少焊接2层，且不允许自熔。Initiated by编制：Date日期：Reviewed by 审核：Date日期：WELDING PROCEDURE SPECIFICATION工艺规程(WPSCompany Name公司名称WPS No.焊接工艺规程编号Procedure Qualification RecordNo.焊接工艺评定记录编号上海高桥捷派克石化工程建设有限公司SGPEC -WPS

34、-005H2007-03-2011Date/日期REV.版本号2016-04-30Weding Process(es)焊接方法Type(manual, automatic, machine, semi-auto) 动)JOINTS 接头：GTAW自动化等级(手工，自动，机动，半自Manual手工Joint type 接头形式：V Groove/FilletBacking 衬 垫：NOBacking Material衬垫材料 N/ABASE METAL母材P No. Ni-3 Group No. Ni-3Piping Class管道等级适用范围：HB1Type or Grade 型号和等级 C-

35、276Thickness 厚度范围：Base Metal 母材：Groove 坡口焊w 3.05mm Fillet 角焊不限制Pipe Dia.管子直径范围：Groove坡口焊不限制 Fillet 角焊不限制Other其他此工艺规程适用于壁厚w3.05mm且管道等级为以上所列的C-276管道FILLER METALS填充金属SFA Specification标准号：GB/T15620 -2008Classification and brand型号及牌号：ERNiCrMo-4F-No.:6A-No.:1Size of Filler Metal焊条（丝）直径： 2.0mmWeld Metal Th

36、ickness Range熔敷焊缝金属厚度范围：Groove坡口焊缝：w 3.05mmFillet 角焊缝：不限制Wire-flux （category No.）焊丝一焊剂（分类号）：无Wire, Electrode, Flux trade name焊丝、焊条、焊剂商标名称：SMCConsumable insert可熔化嵌条：无Other其他无WELDING PROCEDURE SPECIFICATION工艺规程(WPSPOSITIONS旱接位置POSTWELD HEAT TREATMEN后 热处理Position of Groove坡口的位置：ALLTemperature温度范围：/Weld

37、 progression焊接方向：向上Time时间范围：/Fillet Weld Location角焊位置：/GAS气 体PREHEAT®热处理gas(es)气体%composition混合比flow rate流量Preheat temp min最小预热温度/Shielding保护气Ar99. 999%1317L/minInterpass temp max最大层间温度w 50 °CTrailing尾部保护气NONONOPreheat method预热方法/Backing背部保护气NONONOELECTRICAL CHARACTERISTICS 特性Current电流AC或D

38、C直流DCPolarity极性正接ENAmps (A)安培(范围)见下表Volts(V) 伏特见下表Tungsten electrode size钨极尺寸和类型：2.5m m铈钨极Mode of metal transfer for GMAW金属过渡方式(GMAW)N/AElectrode wire speed range送丝速度范围：N/ATECHNIQUE接技术String or Weave Bead不摆动或摆动：Weave Bead/摆动幅度w 3倍的焊丝直径Orifice gas cup size喷嘴或喷嘴尺寸：8-10mmInitial and interpass cleaning

39、(Brushing or grinding,etc.)底焊道和中焊道清理方式 (刷理或打磨等 ): Grinding/打磨Method of back gouging背面清根方法：无Oscillation 摆动方法：无Distance from contact tube to work piece导电嘴至工件距离： 510mmMultiple or single pass (per side)多焊道或单焊道：Multiple pass / 多焊道Multiple or si ngle electrode多丝焊或单丝焊： Single electrode 单丝焊Travel Speed (Ran

40、ge) 焊接速度(范围)：见下表Peening捶击有无：无Other其它:无WeldLayer(s)焊层Process焊接方法Filler Metal填充金属Current(A)电流Volt.Range(V)电压范围Travel SpeedRange(cm/min)焊接速度范围Note备注Class种类Dia.(mm)直径Polari ty极性Amp.Range安培打底GTAWERNiCrMo-42.0DCEN85-958-109-11盖面GTAWERNiCrMo-42.0DCEN95-11010-1512-14are less than 15-20% of above.Note: Curre

41、nt of the Vertical position welding and the overhead position welding 注：立焊、仰焊电流小于上述 15-20%。所有焊缝GTAW1少焊接2层，且不允许自熔。Initiated by 编制:Date日期:Reviewed by 审核:Date日期:WELDING PROCEDURE SPECIFICATION工艺规程(WPSCompany Name公司名称上海高桥捷派克石化工程建设有限公司WPS No.焊接工艺规程编号SGPEC -WPS-006Date/日期2016-05.12Procedure Qualification

42、RecordNo.焊接工艺评定记录编号H2000-07REV.版本号Weding Process(es)焊接方法Type(manual, automatic, machine, semi-auto) 动)JOINTS 接头：Joint type 接头形式：V Groove/FilletBacking 衬 垫：NOBacking Material衬垫材料：N/ASMAW自动化等级（手工，自动，机动，半自Manual手工I.打底层2N.中间填充层COVER盖面层BASE METAL母材P No. Fe-1_ Group No. Fe-1-1Piping Class 管道等级适用范围：CA80/CB

43、80/CD80 /CB51 / ZH3Type or Grade 型号和等级A106-B、A672GRC60Thickness 厚度范围：Base Metal 母材：Groove 坡口焊 1.514mm Fillet角焊不限制Pipe Dia.管子直径范围：Groove坡口焊不限制 Fillet角焊不限制Other其他此工艺规程适用于壁厚 5.49mm或管道直径2寸且管道等级为以上所列的碳钢管道FILLER METALS填充金属SFA Specification标准号：GB/T5117 -2012Classification and brand型号及牌号：E5015/CHG507F-No.:6A-No.:1Size of Filler Metal焊条（丝）直径： 3.2mm 4.0mmWeld Metal Thickness Range熔敷焊缝金属厚度范围：Groove坡口焊缝：w 14mmFillet 角焊缝：不限制Wire-flux （category No.）焊丝一焊剂（分类号）：无Wire, Electrode, Flux trade name焊丝、焊条、焊剂商标名称：大西洋Consumable insert可熔化嵌条：无Other其他无WELDING PROCEDURE SPECI