OTS过程检查表

1、过程检查OTS P rocess Checklist表OTSZF Shanghai SteeringCompany:公司名称：Date:日期：Locatio n:地址：Supp lier No.: 供应商代码：-P roject:项目：Process un der review:评审的生产过程：Parts overview:零件概述P art No.零件号Drawi ng in dex图纸编号A part 零件A-Desig nati on描述-P artic ipant: 参与者：Supp lier:供应商：ZFSS： : ZFSS Evaluation:评估:No.序号Re:评估项目Red

2、红色Yello w黄色Gree n绿色Comme nt: 备注1P rocess con diti ons过程状态2Sub-supplier/Parts零件二级供应商 /3P roduct test 产品检测Created by: TPQPage 1 of 9Release: TPQ Date: Oct 22, 2014 1st revisi on: TPQ -107AOTS P rocess Checklist过程检查表OTSZF Shanghai Steering仃 he top ic with the lowest rat ing affects the total result)评审等

3、级最低的项目会影响总的评估结果)(Total resiJlt:最终结论：Comme nt:备注：Rejection, new series of p rocesses required (red)红色拒绝，需重新进行过 程评审)(Release with conditions (yellow)条件接受黄色)(Release (green)接受绿色)(Sig natures: 签字:ZFSS auditor's sig natureDe pt.Phone:ZFSS auditor's n ame审核员的名字：部门：电话：审核员的签字:ZFSSZFSSSupp lier's

4、 sig nature Phone:Supp lier's n ame供应商的签字：供应商的名字：电话:Distributi on list:分发人员清单:Created by: TPQRelease: TPQ Date: Oct 22, 2014 P age 2 of9过程检查1st revision: TPQ -107AOTS P rocess Checklist表OTSZF Shanghai SteeringCompany: 公司：Date:日期：P rocess Con diti ons1.过程状态1.1 If the flow chart, FMEA, con trol pl

5、an up dated and issued intern ally? 和控制计划是否更新并发布？过程流程图，FMEA OKN/A not OKComme nt:备注：1.2Is the layout available? All p rocesses and con trol points defi ned or not?是否制定了平面布局图？是否明确了所要求的过程和检测点？OKN/A not OKComme nt：备注： 1.3 Are all equipments available for samp le p roducti on?是否具备工装样件生产所需要的设备？OKN/A not

6、OKComme nt:备注:1.4 Does p roducti on occur un der fini shedfixture and tools?生产是否在工装条件下进行？N/Anot OKOK生产工装，运送料架,-Fixture and tools, tra nsport container, test equ ipment, emplo yees 检测设备，人员配置-Comme nt:备注：1.5 Are all work stati ons, test stati ons in stalled approp riately? 是否所有的生产工位，检测工位都被合理的设置?N/AOK

7、notLighting OK光线。灯光/Order, clea nli ness, work safety整齐，清洁，安全。Approp riate supply of material also con sideri ng po ssible con tam inan ts, han dli ng p arts, erg ono mics, risk of con fusi on合理的材料供应，并考虑到可能发生的污染，零件搬运方式，人体工程学，混料的风险Material cards with in dex of cha nges available物料卡上有相关状态信息。Is sep ara

8、ti ng of parts that are sus pected en sured是否那些怀疑件被隔离？Ide ntificati on of master gages, refere nee p arts, limit samples标准量具的确认，是否有参考零件，极限样品？Comme nt:Created by: TPQRelease: TPQDate: Oct 22, 2014Page 3 of9过程检查1st revision: TPQ -107AOTS P rocess Checklist表OTSZF Shanghai Steering备注：1.6 Are all work st

9、ation set up accordi ng to QR 83? 设置是否所有的工作站位依据？QR83 n/aOK notOKDoes this incorpo rate the followi ng items:是否包含如下项目：是否有质量控制卡，操作指Available quality con trol cards, worki ng in structi ons 导.Operating equipment available是否有可用的操作设备？ Available and approp riate test equ ipment 是否有可用的适当的检测设备？Available and

10、 approp riate transport equ ipment是否有可用的合适的搬运设备？Approp riate supply of materials with in dex relatedacco mpanying docume nts是否有适当的材料供应和相关的随附文件？Comme nt:备注：1.7 Are all releva nt characteristics defi ned and the approp riate p rocess assura nces available?N/AAre tests on the pr oduct and pr ocess for

11、all required characteristicsnot OKexte nsively defi ned and the in tervals adequate?OK是否所有定义的相关特性被识别并在生产过程中加以适当的控制？是否所有的要求特性在产品及其生产过程中执行检测？并设置足够的检测频率。In the OTS stage con trol pla n?的控制计划中？是否包含在 OTS In the test instructions是否包含在检测说明中？Comme nt:备注：1.8 Were all sp ecified tests p erformed and docume nt

12、ed accord ing tosp ecificati on s?是否所有指定的检测都按照规范执行并记录归档？ N/Anot OKOKComme nt:备注：1.9 Does a con siste nt sep arati on of adjustme nt p arts take pl ace?调试零件是否被隔离？n/aOK not OKComme nt:备注：Created by: TPQPage 4 of9过程检查Release: TPQ Date: Oct 22, 2014 1st revisi on: TPQ -107AOTS P rocess Checklist表OTSZF S

13、hanghai Steering1.10 Is the release of machi nes/fixture/tools regulated?设备 / 工装/ 检具的认可是否有章可寻 Who is responsible for the release? (adjuster, operator, pr oducti onn.i.O.i.O. n.a.-qualified perso nn el!) ma nager需有资格的人员调节人员检具的认可和使用操作人员生产经理谁负责这些设备/工装/),-,?(Comme nt:备注：1.11 Is pers onnel qualificati on

14、 en sured (QR 83)?是否确认各岗位人员具有相关的资格(QR83)? N/AOK not Tra ining on the new pr ocess, pr oduct, tech no logies such as SPC, etc.OK等），是否有相关培训。对于新的过程，产品，技能（比如：.SPCComme nt:备注：1.12 Is suitable p ackagi ng available both in ternally and to the customer?在内部搬运或运送至客户的过程中，是否有适当的包装方式？n/anot OKOKIs Packaging coo

15、rd inated with ZFSS?协商包装方式？ 是否与 ZFSS Protection against contamination, also during transport.包装是否能保护零件不受污染，即使在运输的过程中。Comme nt:备注：1.13 Are the clea nli ness requireme nts accord ing to ZFN 5008 fulfilled (for p arts and tra nsport contain ers)?零件和存放零件的容器清洁度要求是否根据执行）?ZFN5008 （N/AOKnot OK yell onComme

16、nt:备注:ongreeredEvaluati on of p rocess requireme nts:过程评估的要求：Requirements compi etely fulfilled, no deviationsEvaluation green:完全符合要求，没有偏离的情况。评估结果为绿色Requirements only p artly fulfilled, no critical deviationsEvaluation yellow:部分符合要求，没有严重的偏离情况。评估结果为黄色：Requirements only p artly fulfilled, critical dev

17、iations Evaluation red:部分符合要求，存在严重的偏离情况。评估结果为红色：Con diti ons (for yellow or red):针对黄色和红色状况)(Comme nt:备注：Created by: TPQPage 5 of9Release: TPQ Date: Oct 22, 2014 1st revisi on: TPQ -107AOTS P rocess ChecklistOTS过程检查表ZF Shanghai SteeringCompany: 公司：Date:日期：Sub-S upp liers/ Parts2.零件二级供应商2.1 Is the sub

18、 -supplier and material list available? 分供方及材料清单是否已内部发布？N/AOK notOK.and the test rep ort.2.2 The release of sub -su pp lier and p urchased p arts,二级供应商及其所提供的原材料/外购件是否已经经过认可，或能提供相应的检测报告？N/AOK notOK.At minimal, the following pu rchased p arts must be tested:至少，如下的采购件需要被检测：-all P arts not released or r

19、eleased with conditions.没有被认可或条件认可的所有零件。-For compo nents with few p arts: All p arts released.对于构成零件很少的总成：所有零件通过认可。-For complex assemblies: Random sample of parts released, all critical parts must be recorded.对于复杂的组装总成：零件的随机抽样需通过，所有的关键零件的检测记录必须保留。2.3 Audit P erformed to sub-su pp lier?对二级分供方是否进行过评审？

20、n/anot OKOK.Any other parts in SOP p rovided?是否有其他批量供货零件？Any ini tial assessme nt for new supp lier?是否对新供应商定点评审？Comme nt:备注：Sub -suppliers/parts:gree n red yellow“OK”）所有的条款评估结果必须为零件二级供应商/Evaluation green: Released （all items must be evaluated withReleased with“通过”评估结果为绿色：接受）（:conditions （all items m

21、ust be at least evaluated withReleased with Evaluation yellow:conditions ”）所有的条款评估结果至少是“条件接受”条件接受评估结果为黄色）（:Not released Evaluation red:不接受评估结果为红色：（for yellow or red）: Con diti ons针对评估结果为黄色或红色状况）（Comme nt:备注：Created by: TPQRelease: TPQDate: Oct 22, 2014Page 6 of9OTS过程1st revision: TPQ -107AOTS P roce

22、ss Checklist检查表ZF Shanghai SteeringCompany: 公司：Date:日期：P roduct test3.产品检测3.1 Is the equipment available todo the test defi ned in the draw ing?是否具备产品图纸规定特性的检测设备？N/A not OKOK.Lab. resources, qualified or not?实验室资源，具备资质？Comme nt:备注：3.2 If the supp lier could fini shed the sample test and submit test reportaccord ing to ZFSS requireme nt?N/AOKnot的要求，完成对样件的检测，并提交检测报告？是否能按照 ZFSS OK.In clud ing critical characters?覆盖关键特性？ Does the test re prot con firmed and released intern ally?检测报告经过内部确认释放?Comme nt:备注：Are all orig inal rep orts available? Such as m