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1、managementsyst s and measures eSabihd by a n a rube of pagmatc combne d palseury a s rcuedi r Ie a rnral irex Slim ir te ”o mairterras seuly, etut Cerer or-ucail rfator qur d to Ie wNmk sec* Irg g p s set up caie d - te I orB au <I_, ha dfo XX eduat o Met oretwok ir - mator -luiy ”rry resorre l s

2、ip Deuy gop e oXXe aira me_>kr aea rew ok ard r ator sec*erelerry repore dirai com . t he tam asis la de md puy eael re sorribe o retwokXX ret-ok iy a rdr - ator - T-m,rao t or secliy wok looree-e I eaH semeste, md po|ylo mat orre-iy o docme rs _o a r _a bai. matorerrl01y secrty eqierers isse d a

3、iocurer reulsshos urts imemrt-irdte IrfsaBr secu * Idi re, se cic w ok pa cice, p eluesird equeme rsUerdsty ilomair secu I rc drs (a Orts oleect epot Irddpoal p ooe se s ac i rg o sHexmiror t Ie scol urts - sc etbihe d las rew ok se c* maraeme rt yt t Ie shol (urt) acco dig tot Is ut a cul esabl se

4、d -s is pelsrrel mmagmert romair sys- o marrg era rd e qupier mmmt a rd me da marraemert ard rewok secliycortukr maragmlrtad sh ppe d dme rs<rmaraemert ard seelutsurcirgctor o te d m orrltuk arrbedIp rt SixBu a s g t mare o irfomator e oy cUy I-r-sme rtByXX, edcat o I rfomator md equ_e- Ie rte XX

5、 rew ok rewokseuiy ard irom y A c Irg o te r - at第3章 运料小车的控制系统论证3.1 运料小车的介绍与控制要求图2-1运料小车运料小车是工业送料的主要设备之一。广泛应用于自动生产线、冶金、色盒属、煤矿、港口、码头等行业,各工序之间的物品常用有轨小车来转运 小车通常采用电动机驱动,电动机正转小车前进,电动机反转小车后退。图2-1是一个运料小车工作示图。系统的设计要求为:小车由电机驱动,可在A、B两地分别启动,A地启动后,小车先返回限位开关 ST1处,停车20s 装料;然后自动驶往 B点,到达限位开关ST2处后停车,底门电磁铁动作, 卸 料30s,

6、然后返回A点,停车20s装料,如此反复。3.2 运料小车控制系统的控制内容与要求3.2.1 运料小车的控制系统主回路运料小车由一台三相异步电动机拖动,电机正转,小车向左行,电机反转, 小向右行。电动机正反转主回路如图 3-1所示。i r ssr aplctor tl_o failtlI oaicto lmanagementsyst s and measures eSabihd by a n a rube of pagmatc combne d palseury a s rcuedir te a rnral irex Slim ir te ”ctor o te dy - m orrltuk ar

7、rbedeeIp rt SixBu a s g t mare o irfomator e oy cUy, r o , i_ seuly, etut XX Crer or-ucail rfator r qurt d to he wok Newok iec* irg g p wa s set up d - te ucai orB au Cie, dfoXX euct o Met o-rewookr ir - mator ly ”y re rre l shp Deuy grop e oXXe a topUbr aea rew ok ard r ator iec* repore dirai , com

8、 . t - tam asis la de nd -puy eael re sorribe o rewookXX ok ly a rd-omator -T_mIrbomator y ok Core led ealh semeste, pb|ynrl o ro t orrely o docmers s_do a r _a bais ro trvsme rtBy-Dedcat irbomator md eqie Ie rte XXrrewok retwkseuiy ard irlomak secity A ccodi rg o te iromat or ehrrl ooy secrty eqire

9、rers issed a>o>cJ>e reuirsshos uritsimpemertdeirrd te i romator se cuiy .i dl re, seHc wok pa ctce, p elues md e que rsCerdsty iomat>secuiy i rc drs (a ciers oleect epot md-|1 p ooe se s Acodi r| o sHexmrt or t le sc-urits-sic etbkhed las rew ok se cuy maraeme rt ytm t le shol (t) accodi

10、rg to ths uit a Hui esabl se d las is |elsrel mmagme rtirlo t> sys rrom marrgerard e quprer mm.一< ard me da marraeme rt ard rew ok se city cortutor maragmlrtad si ppe d dme rs m maaemet ard semot rcrrgLl L2 L3口 口 口 FU1图3-1三相异步电动 机正反转电路图在生产线上装料点A、卸料点B分别装有行程开关,以判别小车是否到达 位置。另外对小车还需要一个总停按钮,两个启动按钮。

11、3.2.2 设备控制要求运料小车在自动化生产线上运动的控制要求如下:(1)按下启动按钮,系统开始工作,按下停止按钮,系统停止工作(2)可在A、B两地分别启动(3) A地启动后,小车先返回限位开关 ST1处,停车20s装料(4)然后自动驶往B点,到达限位开关ST2处后停车,底门电磁铁动作,卸 料30s(5)然后返回A点,停车20s装料,如此反复3.2.3 运料小车控制系统控制回路传统运料小车大都是继电器控制。根据3.2.2设备控制的要求,以继电器为主的运料小车控制系统的控制回路如图3-2所示。mproe-erosr.podct o 一 me s ataci rgprs-rigce Iar* pe

12、-e-uptoeei .d Csorass a - sotO-uly e rhrcedscjy lider ird sert r le rom a rgua lust epae te o d lp - ut.slol 一ors lg a mletsaelk ud stair ik publ ce r eatd k -w ede 1rg wi lot u teacie rt u! e luca eBOe gar es i r mai le del Ip rt XX Eduakr le- regB -re - ly 1st seis, twok swi ce s u,fewls ladwae ma

13、 rta -e sul a s qi pme fkue se pr wtrg rr.ofmk I stlai or eae d tiiakr, ede pa rs r es e T|ru|I sHeixm atwel awaecry >ut dyt -ay retwkseury mrirgirmat ard eup rt By te apppae esud be pr -es-d a tny mare ode e sue e a rd relabe oppeak f leo ieeretwok e-e i ck irsmebeoe te gar_ . , . L .ra t le e r

14、 rirg spae tle wk evey or.f .dcat r rmai k m oe iI ri rg sc- pet.'Ig hi of Cls - tto ctpewerthr t.tar rg,matq> s sc eaed ma rg etpersrl famia XXleer spae pie pafom p ria e duakoal e Pa cke s a r egBrroom sueri sir euctor omat一 -lcakr_ p_ly tri g -'"or terroryaofta Heurct -pr-d 101rs

15、digtl ua - r .surerum be 2-4 83 te t,s e gwt te irdpr,._. . , _I_ L _ _XX sere sof . rmai s fl ce precoal rum_r ofta m s ri pas educ- iorcortut or ma -gmlrt L I _ ral Patrt or uterstde rt rumBris 6569 of Ie Iper spomator rpe - mire asessmrt aclay wt lread t o irer sa- tesclol ct'strtmsrtor ,-lte

16、二 icca saf XX retwk egi re rmi ra r- saf sie ma ae r a rd mire a a e r bsssced_d ewrg oftwoksiysmsd s Ird a_ocaedeqipmt eraigcrdt>s ard maem. XX cyr mtor ld elui s eabkl wh t |e - edcat ma metIpt araretwk ctrcirermXX. Ses ard a strs a rdIppkatst o st up Cy metla ara mkok - i romakr<r -ap rio t

17、 aakr prepa ruds 18.3 drrn eal uakrsec*, es ts stl urver relat Ie XX e ducaOr sy a cd I lgl sr sdee a IIrg te port.一 l .rwe luctor ccptstm rew k ad ied ut Ie eo XX pi eul eae r ytmsec*. Tra ckrgrla re d o soe eXe r e stcig I p"ue rls ir ab e st uuersr re qir escetfc, ipeatal eluct> om- diial

18、e duakoal esucs ted, rgi s r rum be m - t tes*e e g1 meldsiy euctle pjet crtuct I m. mrt ral - De orey l-e wl tae t le .pouky ge-s ae a be re e TV sald Pa t lesclsl ererery saey par levmrt spe-iir,Io Une co d p t a b mae rrre ma g r eulry rr a reyof leles t le shlrmatB sstm parmeersser sstms ard ar

19、ous d ba cup tat tee ws a ladeleer mal errm -idowsere203 wrw.see 8wrd-oe12102,Ix teeraig ssem, tle tb - f S QLe 8Ost>« sulismosB o twae Sled xx _uct or merpae sr taigte pro re uctararetwkor Bt , utes a,reg-r ycayou egrry.rka - iarerd scll -bud applet t o u |. A yyi eec ,d rg rce uhe ceu ut e

20、duakr,d t se cil uds eery yea L -rquemt s ta cer s ardsuds XX fis pac. Feirm- t ecllIgy a ppl Ca pa bily isa as bstacirgof taces to u - ir ma- Iductg g eda - ir mai rd a ppl . By Ma C 20 6 Ie ea ce s I patc patd a ratol ed_tol te cooy trkirg f prmayrrs_rra gai' mpee Bueeu tilery sCII tdeseBos oa

21、 a d of a ca ss a teale iI dc - .e Hrma iut 80pom-Io poe ct te seuriy of matwrg, a - Li -a u aca_ a ckt. 0Igy ta cle is ss rt leespmay >d mdde sllta cXX cy fst . _ I L rd mOC-Jlkr(re d t lea Ues e luct>a3 p obesi ma ta rg - F , k r, a rd Iler Jar, Sgretwok rages i r te Ct, fomig te ird Xioclar

22、yu 7bi cmrde patHr y wl a st_ _ l_b ma rta rce rge s esa bkl a rew ok atr_ s stm AaVi_ sstm a rsc p odct s i Cuirg le u- of 10 a rd kibktert secity st-ae.cmp ee fl reisat or teales w krg r tis cy, XX, S ueamratlr laurlld api rci al sclol of mer edcatiraecroypie y e s cniicte A p ese rt al sc cass r

23、ae 54-eo。 poe ssal a- teci e, sc I Ig r pr prore . ckbre a -rewy, le fe d uit is.Trargk lea g, d 一k manges nc tealirg pi s aecm r retwok faUs .d- ua bsi, ard arHI us sotwaesec* t -. to ugrde Compute a b mare rrrcXXeuct or metooltr ar ea rew ok ued - t le sev e o H, ewl ard iromaBr seluysior a cttesw

24、s awa or w k t le cy esabl iomat e coy, tlls ta Ues patbe cpa be osirgL n . re pa pae ta ig, Oc-r 17_ d te raial mrseuryisue.2013, i ssud XXc*eseral ire 2sse tat carluctor - matcar resd, tmey rms . 一 . Jr . e qu p leerm-trs or r euirmersasse d te scll rurg leel of speris tai rirgad retwk maemtpi ca

25、s -rd pi ihi d pr zea te p rcal l eel I 1' ad asss sst em Io t>1 | sTolpesrl _m IeCurt, w I le scll bck o ctor o ted m orrltuk arrbedeeIp rt SixBu a s g t Impolare o rfr-sme rtByXX, edcat o I rfomator nd equ_ert Ie rte XX rrew ok rewokseuiy ard iromomator e oy se cUy, r o mair , i_ seuly, etu

26、t leeler or Il Irfator rd qU pert d to he w - Nets,sec* Irg g p s set up caie d - te IorB au lie, ha dfoXX euct o Met o-retwokrd ir - mator secuiy ererry resorre l sip Deuy gop e oXXe a me_>kr aea rew ok ard Ir ator sec*erelerry repore dirai , com . t Ie tamasis e de nd -puy e ael re sorribe o re

27、wok XX ret-ok Iy a rdr - ator - Tm, tor secliy wok <oHee-e h ealh semeste, nd - poyer o mat orre-iy o docmers _o a r _a bai. matcliy A mi rg o te rmat orehrrl01y secrty eqierers isse d aiocmer reulsshos urts mpemert-irdte I rfsaBr seci * Ileire, se cic w ok pa cice, p eluesird eqUeme rsUerdsty il

28、omair se I rc drs (acorts olee ct epot Irddipoal p ooe se sAs Ir| o sHexmirtor t Ie scol urts - sc etbihed las rewok seci* maraeme rt yt t Ie shol ( urt) acco dig tot - ut a cU| esabl se d las Uris pelsrrel mmagme rtromair sys rrom marrg era rd e qUpier mmmt a rd me da marraeme rt ard rew ok se cliy

29、cortUkr maragmlrtad si ppe d dme rs<r maraemrt ard seelutsurcirg3.3 方案论证早期运料小车电气控制系统多为继电器 -接触器组成的复杂系统,这种系统 存在设计周期长、体积大、成本高等缺陷,几乎无数据处理和通信功能,必 须 有专人负责操作。后来,单片机应用到运料小车控制系统中。单片机有优异的性能价格比、 集成度高、体积小、有很高的可靠性、控制功能强、低功耗、低电压,便于生产便携式产品,外部总线增加了 I C及SPI,单片机的系统扩展和系统配置较 典型、规范,容易构成各种规模的应用系统。单片机编程方法复杂,不容易 上 手,使用于

30、简单应用。将PLC应用到运料小车电气控制系统,可实现运料小车的自动化控制,降 低系统的运行费用。PLC运料小车电气控制系统具有连线简单,控制速度快, 精度高,可靠性和可维护性好,安装、维修和改造方便等优点。运料小车控制流程图如图3-4所小。maroe-erosr.podct o 一 nils atacirgpols-rigoce tL pe-e _urtoe eI .d Cisorayis ard sotcy O-osy e rhrced sclty lider ird sert r he lom a lgua lust epae te o d lp - ut.hi Iy wcuiyshol

31、o |o_ors houh a mletsaelk goud stair Iok o publ cze r eatd k row ede rg wt lot ol rg up teab»ac_ rt on e ca ekcie gar es I romair Ie dee <p rt XX Eductor Ce_ regB -re - ly hst se-es,retwok swt - s oung, fewls hadwae ma tra nce suh a s pme fiueo soe pr wltrgatorr.ofmk I salai o-r eae d o rtf_

32、ir, ede paters o r e e T|lu|h seexm twel awaey <ut dyt oi-y rewaseuly mrgr-at o a- euprt By te appopae esud be pr es-d I a tny ma-e Ie o e sue e a rele opei ot -rair o t Ie elar rirg spae tle wok o eey or.ti tdcatm r romair. m oe hrI- g sc-pee,hog hi of cs f toto ctpewerthr t.tar rg,matqi s sHo e

33、aed ma rg erpelsrl famla XXIe oe spae o pulc lia pafomo po ria e duatoal e Pa cta s a r egBrroom sues euctor frnt一 -lcair pbly ta g- 一or teh .aofta Hepr-d 10digtl uai-r .sure-m be 2-4 83 o te t,s eelg wh te ldpl,._. . , _I_ L _ _XX see sofefeie romair - ieo ahieeretwok e- s fl ce poec lru r of tache

34、s ri pas o educir orl ck o Irsmecortut or ma ragmlrt L I _ be- te gar_ . , . L .rt or uter _ .g -al Pat clay wt Iread t o I stde rt ri s 6569 of he (per sale t-cys tol st(Bltor ope - maret a schol el moiol-he二 i ca saf XXrew>egi re r om Iaesf osie mare r ard mire rare o a eg_rbssHd_d ewrg of ewok

35、 stysms d_-s Ird a_oiaedeqipmt oe irg cdis a rd mem. I XX cyromtor ld elui w s ebised whir t - Ceedctl met(pot rew>ce chreromXX. Sesa rd st ors a rdIppitos t o st up I Ciy metoola al wokok I ro iro ap rio irt alto pe paltoruds 18.3 o (>uior ng ad eal uaisec*, es ts stl urrer relat he XX e duca

36、or sy a cod I. I shol so dee - a IIrg o te port.一 l .r e iuctor crcptstm rew ok Ire ed o - ut he eo XX poi eul eae oro - ir yemsec*. Tra cfgrha re d o s eXe r e sticrg hue rls Ir ab e st ulers ro re qi escetlc, Ipeatoal e iucir omairo dgal e duatoal esucs I ted) lgi sator -m be o m - t tes*e e g1 me

37、hdsI euctl pates t o ste -g- r air, wok . 1 1 Ie pojet cort uct. m. m-t rral - De or-ey wt I-e wl tae t (ppotty o goe-s ae a be o rele e TV srIrd Pda t leshosI elerry saey par levrmrt speisio,Io stiee co d c p t a b mare me marer mahre rrom Wrdoserveoed XX uct or merpoahe shol taigte po re _uctr ala

38、3s ror le rrtatrewaschol -bud applet o t o u g l_ _. . . l . _ _ lr iouks a,reg-re Io Ay l a - leyof leles t shol romair sstm palmeerssel sstms a al ous d ba cup tat tee ws a ha daesseer208wrdo-Je-e202,L_te oerIng ssem, ttb fo S Q:ee20|O sfwe suhisMicosIO le Sycayouciey egnydis and >a>eyy eec

39、,d g or ce uhe inceu inut I eduair,d ot se ca fuds eey yea L -lquemt s o ta rs a suds I XX I fis p c. Fe Iomir t echol <gy a ppl lair ca pa bily is a as o bos tachrg of tches t o u - iromi tdug rgo eduair iromio rd appliatos.Iy Malh20 6 " o he ea lhe s I p tc ptd atoreduat or tecroooy trg fo

40、 plmayseonraogaie ro Bueeu o tiey schol tlacheseBos orair o a d of a ss a teahe iI dcaira e uroo lut 81pom-Io p ct te seuly of mathorg wrg, ard Li -I-u aca_ a ciiy I<gy ta che is ss rt leespmay >d mdde sholta cXX cy 1st o. _ I L rd .J J: rire do t Iea ihes e luctira3 p ofesi ma ta rig o F , ii

41、 s a rd Cler Jar, ad Sogretwok rages I r te cy,f ig te ird iiclarryu 7bit cmlde paturo <gy wh a st_ _ l_b ma tra -e rge s ea bil a-w atrus stm AaViu sstm oa rsc podct s I cuirgIe u- of a - kigoftrert secity sfwe.cmp ee fl reisat or o teahes w olig r tis cy, XX, S uiumrair laurhid apoi rci al scho

42、lof moeredcatira ecrooypo y e s cliiate A p ese rt al scoocass r ae o 54caeorg p ssoal and tc-i e, sHoI Ig o pr p.re . ckbre a -y he fe d ui Is.Tr-irgoefor.lolie o wrewok ea g, 一 eok maages o nlh teahirgpoi s aecm r retw faUs .d- ua bais ard art-r u sotwaesec* assssmrt tme to uglde Comute a b mare r

43、rrcXXeuct or metooltr area rewokued - t he se e o HP lewl ard irfomtor selu ysor a ciites ws awa or w ok t Ie cy esablato e c-ooy, tIls ta ihes patbe cpa be oslirgL n . re pa pae I ta g, Oct_r 17_ d te raioal mrseulyisue.20 3I ssud XXselal ire 2Isse tat carlur romatcaro - esle, key o 一. . . . .L rd

44、e qu p>r Ceerof m-irgs suh or r eulm - sasse d te sclol rrigleel of spei irirgad re* mraemrtpoi ca s _rd pi ihi d pl zea te po cal l eel I icie1'o ad asss sst em Io ir eduato I sh olpesrl _m heCouy, w hr - shol bck o sh -management syst s and measures eSabihd by a - a rubeof pagmatcseury a s

45、rcuedi r te arnral inex. Srim ir te ”cpayctor o ted mpps ionrtutn ad _sanbed_ment Six Bura a -r-e*ertBy*S, edcat m i romaBr md eq_en Ie nte XX new ok newokseomator e cUyr o ma- tehnolgy seury etut Cner or-ucaioal nfomator nd qU pen d catd to he - Nenk sec* leding g p w s set up caie d - te Iducai or

46、B au Ihe ha d fo XX euct m Met onewoknd irbomator - cuiy e rny resonre l -de sip Deuy grop lede oy Ac i rg o te nomat or ehnrlon secjty e ns issed a-cmen reuirsshos unitsimplementdeird te i nomator se cuiy ” dl re, se - - ok pa ctcs p e<ue s, md e queme rsIe nnuty nom- secuiy iidns (a cients olee

47、ct eppot mddpoal pooeses Acodi ng o 1rtedcaina pliar aea rew ok and nomator sec* erereny repore cooor, t he sc urts ., eabihe d has new ok se c- manaemert syBm;the shol (:t m com . T - tam asis la de puy e aer re sonribe o rewok XX newok ieiuly andn - ator - T_m Irbomat or y wok Creerne led e alh se

48、meste, Iment o ro t one cuiy o docme rs s_do a r _a bais ro ts accoding totlis uis a cU| esabl se d la s is persnne l mmagment ro t> s rro. nrgerand e qU pen m ng < a nd da manraemert and rawok seHU,cortutor managminlad si ppe d dme rs m manaement and vie o1 rcngn, o - hh i XX eucts of bra nd

49、to te tabXhluctorm ppliararpoetofnotlat- si r moend_ ( a-htecn ete(20i,74th| ad XX Prore De<u r eahng ulcoerge pojet ea dg gop, dgkl rpamen o edjakn m isuudXX poi e eahngpi rs dgklducaor resuc- sure n m - endi_ nre eduat m lia ci ng,Ind XX fl coerge p - c g运料小车控制系统的控制系统构成图如图3-3所示图3-3运料小车控制系统图manroeemenosacurypodct o Hawe meetngs ataci ngp 0rzeneees -ining oce tacury -e-upoe ei .d Csorayis and sout<a- cy Ib-ouly e rhnced seuty hider sert ir he rom a rgua lust epae te o d lprdut.hir _iy -cuiyshol o 一ons houh a mletsatlle g

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