HZ2007材料控制程序MaterialControlProcedure

1、中建钢构有限公司 China Construction Sted Structure Co., Ltd 程序文件 Procedure Document文件编号Document No.ZJGGHZ-2007佟改版次：3Revision 3主管部门 Competent Department生产部Production DPT编制Prepare By夏飞腰 FeiYanXia材料控制程序Material Control Procedure页码 Page共8页Total pages of 8审核Review By刘传钦Chuaiiqin Liu生效日期Implement Date2018年10月31日

2、Oct. 31,2018批准Approve By王春旭Chunxu Wang1目的和适用范围Objective and scope为了保证在制作过程中材料按照项目规范正确使用，能够被识别且能够追溯到材料检验报告 To assure materials used in the fabrication process are correct as per pinject specification, can be identified and traceability back to a material test report.2参考文件Reference1.1 ENI090-2： 2008+A

3、1： 2011版钢结构和铝结构的施工一第二部分：钢结构技术要 求；EN1090-2： 2008+A1 ： 2011 版construction of steel structure and aluminum Structure- Part 2: steel structure technical requirements1.2 美国建筑钢结构和桥梁钢结构规范AISC Code of Standaid Practice for Steel Buildings and Bridges1.3 AWSD1.1美国钢结构焊接规范AWS D1.1 Structure Welding Code1.4 AST

4、M A6美国材料试验协会对轧制结构钢总体要求的标准规范ASTM A6 Standard Specification for general Requirements for Rolled Structural3 职贲 Responsibility生产部应按照材料控制程序对材料进行验收，标识，搬运，储存和发放。The production department sliall ensure that material control activities for receipt inspection, marking- identification, handling and storage ar

5、e carried out in accordance witli tliis procedure.质检部应负责根据采购合同、客户的要求和现行相关标准对厂商提供的产品质量证明书(材 料证明书)进行审核，提供材料检验报告，材料检验记录表ZJGGHZ-1007-01,并发布不合 格项报告。The quality inspection department shall be responsible for auditing the product quality certificate (material certificate) provided by the manufacturer accor

6、ding to the procurement contract, customer requirements and current relevant staixlards, providing die material inspection report, material inspection record fbnn zjgghz4X)7-01, and issuing the unqualified report.生产部应负责处理不符合要求的材料。Tlie production depaitment shall be responsible for the handling of no

7、n-confbmiing materials.4 程序 Procedure中建钢构有限公司 China Construction Sted Structure Co., Ltd 程序文件 Procedure Document文件编号Document No.ZJGGHZ-2007佟改版次：3Revision 3主管部门 Competent Department生产部Production DPT编制Prepare By夏飞腰 FeiYanXia材料控制程序Material Control Procedure页码 Page共8页Total pages of 8审核Review By刘传钦Chuaii

8、qin Liu生效日期Implement Date2018年10月31日 Oct. 31,2018批准Approve By王春旭Chunxu Wang4.1 总体要求 General Requirement收料员应对所有材料进行检验。（收料员指材料进场时所有验收人员，包括生产部、质检 部）。All inaterials shall be inspected by receiving personnel （Material Dept/QC）。质检员应监督材料验收过程，如果遇到有问题的材料，比如损坏的材料，旧材料，已被使 用的材料，或者其它不符合合同规定的材料，质检员有权拒收。bispector

9、shall monitor the peifbnnance of material receipt inspection and in the case of any material discrepancy such as damaged materials, old or used materials being supplied or incorrect materials being supplied according to tlie Purcliase order ; tlie Lispector or Waihouse receiving have the right to rc

10、ftise acceptance of the discrepant materials.当收到不合格的材料时，由生产部、质检部及工艺部进行评审选择接收或者是执行不合格 产品程序。When the unqualified material is received, the production department, quality inspection department and process department shall review and choose to receive or execute the unqualified product procedure.生产部将产品质

11、量证明书（材料证明书）留存一份，其余转交给质检部审查和保管。Production department handover mill certificate to QC Depaitment for review and maintain, keeping a copy itself o42 验收 Receipt Inspectioii当收到材料时，收料员应根据采购合同及现行相关规范（见附录7-1材料验收流程表）检查 和核对以保证材料是合格的，核对产品质量证明书（材料证明书）上的炉批号与实际的炉批号 是否一致。Upon receipt of materials, the receiving of

12、ficer shall inspect and verily the materials in accordance with the procurement contract and the current relevant specifications （see appendix 7-1 material acceptance procedure table） to ensure that the materials are qualified and that the furnace batch number on the product quality certificate （mat

13、erial certificate） is consistent witli the actual ftimace batch number.421 板材和型材 Steel plate and shape当从车上卸料时，收料员应根据采购合同、发货单和现行相关标准的要求检查尺寸、长度、 数量和钢厂轧制的标识。中建钢构有限公司 China Construction Sted Structure Co., Ltd 程序文件 Procedure Document文件编号Document No.ZJGGHZ-2007佟改版次：3Revision 3主管部门 Competent Department生产部

14、Production DPT编制Prepare By夏飞腰 FeiYanXia材料控制程序Material Control Procedure页码 Page共8页Total pages of 8审核Review By刘传钦Chuaiiqin Liu生效日期Implement Date2018年10月31日 Oct. 31,2018批准Approve By王春旭Chunxu WangWlien unloading materials from tnicks, receiving personnel shall inspect for obvious defects, such as size,

15、length, quantity and mill identification markings to compare with purchase order, delivery document and standard applicable requirements 0当材料没有满足特定标准的公差要求时，如截面尺寸，拱度、外观，平面度和清洁度时，由 生产部、质检部及工艺部进行评审选择接收或者是执行不合格产品程序。Wlien the material does not meet tlie tolerance requirements of specific standards, such

16、as section size, arch degree, appearance, flatness and cleanliness, die production department, quality inspection department and process department shall review and choose to receive or execute the unqualified product procedure.422 其它材料 Miscellaneous Materials其他材料如装配件或者是零件、螺栓，紧固件都需对明显的缺陷、类型、尺寸、长度和质量

17、 进行目测，都需与采购清单和递交文件（见附录2）,标准资料，产品质量证明书（材质证明 书）相符。Miscellaneous material such as fittings or parts, bolts and fasteners shall be visually checked fbr obvious defects, type, size, lengtli and quantities to compaie with purchase order and delivery document, standard data table sheet, and letter of compl

18、iance, and / or certificate.423 焊材 Welding coiisiunable参考焊材管理程序ZLXjGHZ-2025 Reference to Welding consumable contix）l prccedure”ZJGGHZ-2025.424 涂层材料 Coating Material收料员对油漆检查如下事项：是否与项目对应，油漆种类，规格，数量，有效期，批次 号，生产日期，生产厂家。Receiving personnel shall inspect paint materials are correct project, type of materi

19、al, specification, quantities, to verifying expired date, lotbatch, date of manufecture, manufacturers name.425 验收文件 Receiving Inspection Document采购合同中所包含的规格、数量、存放地址，收料人员须确认详情，并在相关的交付文件 上注明。中建钢构有限公司 China Construction Sted Structure Co., Ltd 程序文件 Procedure Document文件编号Document No.ZJGGHZ-2007佟改版次：3Re

20、vision 3主管部门 Competent Department生产部Production DPT编制Prepare By夏飞腰 FeiYanXia材料控制程序Material Control Procedure页码 Page共8页Total pages of 8审核Review By刘传钦Chuaiiqin Liu生效日期Implement Date2018年10月31日 Oct. 31,2018批准Approve By王春旭Chunxu WangTlie specification, quantity and storage address included in the procure

21、ment contract shall be confinned by the receiving personnel and indicated in die relevant delivery documents.原本文件由生产部保管。The original documents will be kept at Production Department.标有项目编号与采购订单号的原产品质量证明书（材质证明书）由生产部留存一份，其余 质检部保管，材料检验报告由质检部提供。Original material certificate will be marked with project nu

22、mber and purchase order number keep one by Production Department., others keep by QC Depailment. Material Lispection Report will be provide by QC Department.43 材料标识和识别 Material Marking and Identiflcation43.1 标识和识别 Marking and Identification钢结构制作厂的标识须满足相关标准和采购订单的要求。Mill identification markings shall

23、be in accoidaiice with standaid applicable requirements and purchase orcler.原材料要标有项目编号，规格，钢板号和材料等级。生产部负责将原材料标识标在侧面或者 其它易于检查的位置，具体见标识与可追溯程序文件。Raw materials shall be marked with item numbei; specification, steel plate number and material grade. The production department is responsible for niaiidng the

24、 raw materials on tlie side or in otlier locations that are easy to check. See the identification and traceability procedure file for details.432 Bar code Coding System 条码识别系统原材料条码包含规格、材质、钢板号、代码号等信息，代码号具有唯一性与可追溯性，与钢 材本身的炉批号信息具有对应性，在钢材管理系统中全面实现钢材收发存的唯一性追溯。The raw material barcode contains infonnation

25、 such as specification, material, steel plate numbei; code number, etc. Tlie code number is unique and traceable, which is corresponding to the furnace batch number infonnation of tlie steel itself. In the steel management system, tlie unique traceability of the steel received, received and stoied c

26、an be ftilly realized.44 材料搬运和储存控制 Material handling and storage control44.1 材料搬运控制 Material Handling Control中建钢构有限公司 China Construction Sted Structure Co., Ltd 程序文件 Procedure Document文件编号Document No.ZJGGHZ-2007佟改版次：3Revision 3主管部门 Competent Department生产部Production DPT编制Prepare By夏飞腰 FeiYanXia材料控制程序

27、Material Control Procedure页码 Page共8页Total pages of 8审核Review By刘传钦Chuaiiqin Liu生效日期Implement Date2018年10月31日 Oct. 31,2018批准Approve By王春旭Chunxu Wang在原材料进车间时装载，卸载，以及在车间搬运过程中都应采取措施以最大限度减少材料 损伤。应该用吊车或者叉车进行搬运，并选用适当的吊索或防护措施来达到最低的损伤。All handling of material during offloading, load-out or any transportation

28、 activity at the workshop or work site shall be perfbnned by methods and means that will minimize any damage to die materials. This handing shall be carried out by lifting or hoisting using tlie appmpriate lings or supports to minimize damage.对温湿度敏感的材料和设备，应防止它们因温湿度的影响而损坏和腐蚀。Materials and equipment s

29、ensitive to temperature or moisture shall be properly protected to avoid deterioration and corrosion.442材料储存控制 Material Storage Control生产部应提供材料堆场，在堆场标上项目编号，不同项目的材料分开储存。Production Department shall provide material storage location, identify Project No and storage separate Pinjecto45 材料发放控制 Material i

30、ssuing control工艺部应提供领料单以控制每个工程的材料。Technical Department shall prepare a 44Material Requesfto control niateiial used for each project 0生产部应记录材料发放日期，核实领料单上的内容。Production Department shall record tlie issue date and confinn the description of issue on the ,Material Request”。生产部应更新库存材料清单 Production Depait

31、nient shall update material stock list.46 6 余料控制 Remaining and surplus material control.所有退回给生产部的余料应标记余料编号或代码号，炉批号，规格，材质。生产部接收人员 应在余料存放到指定库存区域前检查材料的外形情况。All remaining materials returned to the production department shall be labeled with residue number or code numbei; batch number, specification and

32、material. The receiving personnel of the production department shall check the appearance of the materials before tlie remaining materials are storcd in the designated storage area.中建钢构有限公司 China Construction Sted Structure Co., Ltd 程序文件 Procedure Document文件编号Document No.ZJGGHZ-2007佟改版次：3Revision 3主

33、管部门 Competent Department生产部Production DPT编制Prepare By夏飞腰 FeiYanXia材料控制程序Material Control Procedure页码 Page共8页Total pages of 8审核Review By刘传钦Chuaiiqin Liu生效日期Implement Date2018年10月31日 Oct. 31,2018批准Approve By王春旭Chunxu Wang切割操作人员应核实排版图上材料的余料编号或代码号，炉批号，规格，材质与实际材料 是否一致。余料产生后，在余料系统中编制余料退库单提交给生产部。Tlie cutti

34、ng operator should verify that die remaining material number or code number, fiimace batch number specification, material and actual material on the typesetting drawing are consistent. After the excess material is produced, prepare the return of surplus material in the excess material system and sub

35、mit it to the production depaitnient.5 材料可追溯性 Material Ttaceabilit）当收到要求保持可追溯的材料时，生产部必须检查材料炉批号与产品质量证明书（材质证明 书）上的是否一致。材料将通过领料单进行“入库”系统。On receipt of material that requires trace ability, the heat numbei/cast number sliall be cliecked against the mill test certificate by the production department. Tli

36、e material will be entered into the “stock1 system through the “Material request”.为了保持可追溯性，原材料应有一个材料辨别号码。炉批号或钢板号应标记在所有原材料 上。Raw materials shall have a Material Identification Number for trace ability. The heat number or steel number shall be the Material Identification and is marked on all materials.当材料进入车间时，