2613846940爱德利AS系列变频器使用说明书

1、radleepowerinstruction manualgeneral-purposeinverterthank you very much for your purchaseof adlee inverter as series.please read this instruction manualbefore installation of the inverter.prefacethis general-purpose inverter made by adlee powertronic., ltd.read this instruction manual throughly befo

2、re operation.this manual will be helpful in the installation, parameter setting,troubleshooting, and daily maintenance of the ac motor drives. toguarantee safe operation of the equipment, read the following safetyguidelines before connecting power to the ac drives. keep this oper-ating manual handy

3、and distribute to all users for reference.a. general precaution1. there are some covers and shields on this inverter. make sure all covers and shields are replaced befor operating this product.2. this manual may be modified when necessary because of improve- ment of the product or changes in specifi

4、cation.3. contact your adlee representative to order a copy of this manual, if your manual has been damaged or lost.4. adlee is not responsible for any modification of the product made by the user, since that will void your guarantee.b. safety symbolssymbols which may appear on the manualwarningindi

5、cates a potentially hazardous situationwhich, if not avoided, could result indeath or serious injury to personnel.!cautionindicates a potentially hazardoussituation which, if not avoided, mayresult in minor or moderate injury topersonnel and damage to equipment.-i-receivingcaution* do not install or

6、 operate the driver which is damaged or has missing parts. failure to observe this caution may result in personal injury or equipment damage.installation!caution* lift the cabinet by the base. when moving the unit, never lift by the front cover. overwise, the main unit may be dropped causing damage

7、to the unit.* mount the driver on nonflammable material. (i.e. metal) failure to observe this caution can result a fire.* when mounting units in an enclosure, install a fan or other cooling device to keep the intake air temperature below 45 . overheating may cause a fire or damage to the unit.instal

8、lationwarning* only commence wiring after verifying that the power supply is turned off. failure to observe this warning can result in an electrical shock or a fire.* wiring should be performed only by qualified personnel. failure to observe this warning can result in an electrical shock or a fire.*

9、 make sure to ground the ground terminal. ground resistance : 100 ohm or less. failure to observe this warning can result in an electrical shock or a fire.- ii -caution* verify that the driver rated voltage coincides with the ac power supply voltage. failure to observe this caution can result in per

10、sonal injury or a fire.* do not perform a withstand voltage test of the driver. it may cause semi-conductor elements to be damaged.* to connect a braking resistor, follow in appendix a. improper connection may cause the unit damaged or a fire.* tighten terminal screws. failure to observe this cautio

11、n can result a fire.* never connect the ac main circuit power supply to output terminals u, v and w. the inverter will be damaged and invalidate the guarantee.operationwarning* only turn on the input power supply after replacing the front cover. do not remove the cover while current is flowing. fail

12、ure to observe this warning can result in an electrical shock.- iii -!caution* since it is easy to change. operation speed from low to high speed, verify the safe working range of the motor and machine before op- eration. failure to observe this caution can resuit in personal injury and machine dama

13、ge.* do not change signals during operation. the machine or the inverter may be damaged.* all the constants of the inverter have been preset at the factory. do not change the settings unnecessary.maintenance and inspectionwarning* never touch high-voltage terminals in the driver. failure to observe

14、this warning can result in an electrical shock.* replace all protective covers before powering up the inverter. to remove the cover, make sure to shut off the molded-case circuit breaker. failure to observe this warning can result in an electrical shock.* perform maintenance or inspection only after

15、 verifying that the charge led goes off, after the main circuit power supply is turnned off. the capacitors are still charged and can be dangerous.* only authorized personnel should be permitted to perform mainte- nance, inspections or parts replacement. failure to observe this warning can result in

16、 an electrical shock.- iv -caution* the control pc board employs cmos ics. do not touch the cmos elements by hand. they are easily damaged by static electricity.* do not connect or disconnect wires or connectors while power is applied to the circuit. failure to observe this caution can result in per

17、sonal injury.otherswarning* never modify the product. failure to observe this warning can result in an electrical shock or personal injury and will invalidate the guarantee.-v-contents1. receiving2. specifications3. dimension drawings4. installation5. description of terminals6. digital operation pan

18、el7. functions description8. display error codes9. hardware protective functions10. precautions11. troubleshooting12. application13. inverter selection14. appendixa. optional braking resistorb. terminal wiring diagramc. remote operatord. version12479151644474849505456565759601. receivingthis as seri

19、es ac drive has gone through rigorous quality controltests at the factory before shipment. after receiving the ac drive,please check for the following :(1) no damage is found on each product after shipping.(2) the product is as ordered (check the nameplate, voltage and fre- quency).(3) a set of inve

20、rter unit and instruction manual is contained in the package. for any irregularity, contact the sales shop where you purchased immediately.(4) description of name platever b 03softwarehardwareversionmodel : as 2 - 115 ras seriesvoltage class :1 : 110v2 : 220v4 : 380/440vr : remote control seriesh :

21、high speed seriest : timing and speed control seriesrp : remote control and pid control seriesrt : remote control and speeds with timing control seriesmax applicable motor(4 pole)single phase :104 : 0.4kw 107 : 0.75kw 115 : 1.5kw122 : 2.2kw 137 : 3.7kw3 phase :304 : 0.4kw 307 : 0.75kw 315 : 1.5kw322

22、 : 2.2kw 337 : 3.7kw12. specifications(1) single phase input portmodelvoltagemodel noinput frequencyoutput voltageoutput frequency outputrated current (a)capacity (kva)largest motorkw ( 4 poles )controlbrakingover current capacityacceleration timedeceleration timefrequency digital setting analogdisp

23、lay typecooling methoddimension drawingweight ( nw . kg )use keyboard3a1.1 kva0.4kw5a1.9 kva0.75kwas11110vac ±10%as1-104as1-107as2-104as21220vac ±10%as2-107as2-115as2-122as2-13750hz 60hz ± 10%3 220vac0.5 400hz / 0.5 2000hz (high frequency)3a1.1 kva0.4kw5a1.9 kva0.75kw8a3.1 kva1.5kw11

24、a4.2 kva2.2kw17 a6.5 kva3.7kwsine wave pulse width modulationregenerative discharge braking150% of rated current ( 1 minute)0.1 6000 sec0.1 6000 secfor setting and confirm byby frequency knobled digitsself-cooled air-cooled self-cooled self-cooled air-cooled air-cooled air-cooledfig 11.2kgfig 21.3kg

25、fig 11.2kgfig 11.3kgfig 21.3kgfig 21.4kgfig 34.0kgprog2(2) 3 phase input portmodelvoltagemodel noinput frequencyoutput voltageoutput frequency outputrated current (a)capacity (kva)largest motorkw ( 4 poles )controlbrakingover current capacityacceleration timedeceleration timefrequency digital settin

26、g analogdisplay typecooling methoddimension drawingweight ( nw . kg )use keyboard3a1.1 kva0.4 kw5a1.9 kva0.75 kw3 220vac0.5 400hz / 0.5 2000hz (high frequency)8a3.1 kva1.5 kw11 a4.2 kva2.2 kw17 a6.5 kva3.7 kw2.5 a1.9 kva0.75 kw4a3.1 kva1.5 kw6a4.2 kva2.2 kw9a6.9 kva3.7 kwas2-304as23 220vac ± 10

27、%as2-307as2-315as2-322as2-337as4-307as43 380/440vac ±10%as4-315as4-322as4-33750hz 60hz ±10%3 380/440vacsine wave pulse width modulationregenerative discharge braking150% of rated current ( 1 minute)0.1 6000 sec0.1 6000 secfor setting and confirm byby frequency knobled digitsself-cooled sel

28、f-cooled air-cooled air-cooled air-cooled air-cooled air-cooled air-cooled air-cooledfig 11.2 kgfig 11.3 kgfig 21.3 kgfig 21.4 kgfig 34.0 kgfig 21.3 kgfig 21.3 kgfig 34.0 kgfig 34.2 kgprog33. dimension drawingsunit : mmfig 14unit : mmfig 25unit : mmrev fwdrevfuncfwdprogstopinduction motor drives！ da

29、ngerhazardous high voltagesecurely ground(earth) both theinverter(fg) and motor.warningdisconnect all power and wait 5min.before servicing.may causeelectric shock.radleepowerfg acinputmotorl1 l2 l3 p prwvufig 364. installationinadequate environment around installation site and installationsurface ca

30、n result in damage to the inverter.before operating the as series inverter, please check the followingpoints :(1) avoid high temperature, high humidity, easy-to-dew ambient envi-ronment. don expose to dust or dirt, corrosive gas, and coolanttmist, and direct sunlight. place the unit in a well-ventil

31、ated room.(2) avoid a place subjected to substantial vibration.(3) when installing the unit within the cabinet. please pay attention toventilation and limit the ambient temperature in between -10 45 . (14 113 ).(4) use a nonflammable material, such a steel sheet on the wall forinstallation. (the rea

32、r side will generate heat)(5) install the unit always vertically with a marginal spacing around.6 cm6 cm5 cm5 cm4 cmair flow76 cm6 cm5 cm5 cm4 cmair flow2185. description of terminals(1) main circuit connection diagraml1 l2 l3 uvwp prim60o80wexternal braking resistorrefer to the appendix agroundpowe

33、rsourcemotormain circuit terminalno.123456789l1l2l3uvwpdynamic brakeprterminals connected to braking resistorinverter outputterminals connected to motorconnect power supply(l1,l2) single phase(l1,l2,l3) 3 phasesymboldescriptiongroundterminal nameground(earth) terminal9(2) control circuit terminalvcc

34、 fa1 fa2 gnd b 12345c fwdrev cf1 cf2 ft1 ft2 mt6789 10 11 12 13h com14 15 fault relaycontact rating1a 240vac1a 30vdcno1234symbolvccfa1fa2gndanalog sourcefree analog terminal 1free analog terminal 2analog common terminalfmmulti function analog terminalpower source +5v of analog terminalssee cd44 &

35、; 3-1 sw1see cd45 & 3-1 sw1common terminal of free analog terminalscontrol circuit terminalno5678symbolbcfwdrevterminal namealarm output balarm output cforward operationreverse operationdescriptionfault alarm contact (normal close)fault alarm contact (common)forward operation / stop terminalreve

36、rse operation / stop terminalcf19cf1multistage speed terminal10cf2cf2offoffononspeedspeed - 1speed - 2speed - 3speed - 4offonoffon1112131415ft1ft2mthcommulti function terminal 1multi function terminal 2see functions description (cd42)see functions description (cd43)multi function output terminal (se

37、e 3-2 jp1)ref source +10vcommon terminalbasic source +10v 20macommon terminal of control terminals10(3) description of hardware settingjp1arrmetrunrstsw11234ft2vcc fa1 fa2 gnd bc fwd rev cf1 cf2 ft1 ft2 mth com3-1 dip switch setting (sw1)setting fa1ononsetting fa2fa2 : 0 - 10v1234on1234onfa1 : 0 - 1

38、0v1234onfa1 : 0 - 5v1234onfa2 : 0 - 5vfa2 : 4 - 20mafa1 : 4 - 20ma1234on1234onerror setting12341234error setting3-2 jumper setup (jp1)mt : multi function output terminal selector signalmtarr frequency arrive in mt terminal.met connecting a frequency meter in mt terminal.run running signal in mt term

39、inal.ft2 : free terminal 2 function selectorft2rst reset system.ft2 free terminal 2.11(4) wiring4-1 wiring of main circuitl1filterl2(l3)euvwthryim4-2 wiring equipments select the wiring equipment and wiring size, refer to the table below. 1. on the input power side, a molded case circuit breaker (mc

40、cb) to protect inverter primary wiring should be installed. 2. a leakage current breaker threshold of 200ma and above, or of inverter use is recommended. 3. use of input side magnetic contactor. an input mc can be used to prevent an automatic restart after recovery from an external power loss during

41、 remote control operation. however, do not use the mc reduced reliability. 4. in general, magnetic contactors on the output of the inverter, should not be used for motor control. starting a motor with the inverter running will cause large surge currents and the inverter overcurrent protector to trig

42、ger.modelmodel nocapacity (kva)current(a)as1041.1315124.8071.9515127.6041.1310122.4071.9510123.8as2153.1815126.8224.21120129376.517201815071.92.510121.9as4153.1410123.4224.2610123.8376.5915126.8circuit breaker(mccb) (a)electro-magnetic contactor (a)thermal relayrc value (a)124-3 surge absorberin ord

43、er to prevent malfunction, provide the surge absorber on thecoils of the electromagnetic contactors, relays and other deviceswhich are to be used adjacent of the inverter.4-4 cable size and lengthif the inverter is connected to a distant motor (especially when low frequency is output), motor torque

44、decreases because of voltagedrop in the cable. use sufficiently heavy wire.changing the carrier frequency reduce rf1 noise and leakagecurrent. (refere to the table below) distanceinverter motoras2 seriesunder25m under16khzunder50m under10khzunder100munder5khzabove100m under2.5khz4-5 emi filter speci

45、ficationsfrequency (mhz)as series0.15typical insertion loss (db)110.55016256510653060134-6 wiring and cautionary points a. main circuit 1. connect the cables of the power supply side to the u, v and w output terminals for the motor. 2. dont connect any electromagnetic contactor between the inverter

46、and motor. if it is inevitable, turn on the contactor when both the inverter and motor are both at stand still. 3. dont put the advance phase capacitor between the inverter and motor. 4. put mccb in the input power supply.b. control signal circuit 1. separate the power cables of main circuit etc. fr

47、om the control cables of the sequence and analog signals by passing the cables through the different ducts. 2. use twisted pair shielded wire for control signal and connect the shield to earth terminal at on end, common terminal of control board. leave the other end of shielding open. 3. avoid commo

48、n ground leads between high and low level voltage equipment.c. grounding 1. be sure ground both the inverter and motor. 2. keep grounded leads as short as possible. 3. shield cables used to protect low-level signal leads should grounded at one end point. 4. provide class 3 grounding (100 or less) fo

49、r a terminal. 5. when grounding several inverters, make connections as shown below, no loop is produced as shown in fig “a “ , fig “b“ .(a)(b)14(c)6. digital operation paneldigital indicationrev fwdled operating indicationled operatingindicationdigital indicationrevfuncfwdkeyprogstopfunckeyprogrevru

50、nfwdrunstopoperation keyfwdrunkey functionforward runreverse run cursormovementdownupmemorystoragefunctionstopdescriptioncommands forward runcommands reverse runselect the digitdecrease the parameter valueincrease the parameter valuesaves the setting vaulepress once to select function cdxx and press

51、 again to change its contentstop operation / escape to standby modefwd runrev runshiftdownuprevrunprogprogfuncstopfuncstop157. functions descriptiondisplayordercd00cd01cd02cd03cd04cd05cd06cd07cd08cd09cd10cd11cd12cd13cd14cd15cd16function name standardsetting valueu : 60hzfirst speed settinge : 50(b03) / 0(b04)parameter lockacceleration time 1deceleration time 1jogging frequencystart frequencyjog modefrequency meter corresponde : 100 hzcw or ccw or cw / ccwreservedkeyboard / analog signal from terminaldynamic brake / free runningterminal / key board commandreservedu : 120 hzmaximum freque