行星减速机图纸

1、QINGNIAO10 P系列-#-#-P2NA(i:25-40)P2LAP2KAP3NA(i:31.5-100)(i:112-500)(i :140-280)-#-#-LP3SA(i:280-900)-#-#-P3KA(i:560-4000)®画-667-QI NGN I AO p 系列 行星齿轮减速机p系列行星齿轮减速机-# -QI NGN I AO p 系列 行星齿轮减速机一. P系列工业齿轮箱概述1）采用模块化设计，可根据客户要求进行变化组合。2）箱体采用球翠铸铁，大大提高了箱体的刚性及抗震性.3）箱体内的太阳轮行星轮.内齿展及螺旅锥齿轮就均采用可控气纹渗碳火处理，得到高硬耐峦

2、表面，热处理后全 部磨也，降低了噪音，提高了整机的效率及使用寿命一4）输入方式；同心轴输入，斜齿轮输入，锥齿轮-斜齿轮输入，锥齿轮輸入.5）髡出方式：内花键式，空心轴吹缩盘式.外花键式,实心轴平键.6）安装形式:水平安装.垂玄安装，扭力臂安装.7）P系列产品有9-34型规格，行星传动级数有2级和3级.速比为25-4000.和CR、K、R系列组合可得到更大 速比.二、P系列型号规格表示方法举例:1 -基本型号规格表示方法举例：P 3 N A 18 - 140- B5 99-669 -QI NGN I AO p 系列 行星齿轮减速机-# -QI NGN I AO p 系列 行星齿轮减速机2.电机直

3、联表示方法举例:P 3 N A 18-140- Y - 45- B5-993.输入法兰联接表示方法举例:P 3 N A 18-140- F -315- B3-76-# -QI NGN I AO p 系列 行星齿轮减速机三. 系列选型及举例:序号说明代号参数计算1被驱动设备系数f1査269页竹表2原动机系数f2原动机系数f2电机.压达，汽轮机1.04-6缸活塞发动机周期变化1;100至1:2001.251-3缸活塞发动机.周期变化1:1001.53齿轮箱许用输入转速N1W15004确定减速比ii=n1/n25确定齿轮箱类型选择 传动效率ntypentypenP2N94%P3N92%P2L93%P

4、3S91%P2S93%P3K89%P2K91%6以被驱动设备所需的 扭矩或功率，确定齿轮 箱的输入功率P1P1=T2 n1/(9550 i n)或 P1=P2/H7根裾计数，黃传动能力 表，确定齿轮箱规格T2NPlNT2NMT2 f1 f2 或 P1NMP1 f1 f2如果不满足条:3.33 PIMPIN,请向我们咨询。8峰值扭矩校核”TaPINTa n1 (3/9550f3仁57小时坷6-30啪负荷次31-100数>100单向载倚0.50.650.70.85交交载荷0.70.951.101.259输出轴的径向力轴向 力校核Fr,Fa查268页P系列Fr表10计算功率利用率确定 其系数f

5、l4功率利用率 -PI/PIN 100%确定其系数他功率利用率30:.40%50%60%70%80%90：；100:：<F140.660.770.830.900.900.951.G1.011热容星校核PgP1WPG = PG1 14114若不能满足上式則为较 筍宪外加补足冷却装置 （根扳工况要求，可采用冷 却水冷却油风冷等影弍）环境温度系?散f4环境温度每小100时工作:80超期（E【60：）百分b40匕2010C1.141.201.321.542.042091.001.361.161.351.793090. 870.931.001.181.564(TC0.710.750.820.961

6、.275090. 550.580.640.740.9812确定润滑方式V1, V3, V11, V31安装方位为浸油润滑； B51强制润滑:其他安装方位为飞溅润滑为油泵13根据输入，输出方式，安装方位等确定具体型号所需附A埠值扭矩：最大负载扭矩.是指启动，制动或最大脉动载荷所引起的最大扭矩。（一般工况罢下堆值扌II矩为启动或制动时的最大扭矩）选型举例输送设备，输入转速为1000r/min.最大起动扭矩为2000N m.输出转速为12.5r/min.输出扭矩为 68000N m,每天工作12h.负载持颔率为60%,环境温度为0 20乜，大车间安装，风速约为5m/s.海 拔高度为1000m以下水平

7、式法兰安装，偏心平行轴输入，输出双轴型实心轴普通平键输出.解答：f1 = 1.5f2 = 1n1=1000i = 1000/12.5=80根据速比及输入，輸出轴要求可选P2S型T =0.93P1=T2n1(9500 i t)=680001000/(9550800.93)=95.7kWT2NMT2 f1 f2=68000N m 1.51=102kM mP1NP1 f1 f2 = 96.71.5 i = 143.55kW初选 P2SB14 - 80 - B5-99其 P1N = 153KW PG1=94KW iex=78. 827校核 333 P2MP1N3.3395.7=318.681KW &g

8、t; PIN 满足要求.峰值扭矩校核：P1N = 153KW M TA N1 f3/9550=200010000.5/9550=104.71kW 满足要求.热容量校核：公称功率利用率=P1/P|N=95.7/153=0.625=62.5%查P系列选型表得f14=0.9f4=1.16PG1 f4 f14=941.160.9 = 100.32KW > P1因此无须外加辅助冷却装吉就可满足设备要求.根据设备要求.安装方位为B5润滑方式:飞溅润滑选定性号为：P2SB14-80B5-99-671 -QI NGN I AO p 系列 行星齿轮减速机四. 符号说明:丘。=每小时工作周期，以百分比表示，

9、如ED=60%/h 伯=被驱动设备系数f2=原动机系数f3=峰值扭矩系数f4=环境温度系数力4=设备功率利用率PG1=不带辅助冷却装詈的齿轮箱热容呈Fr2=允许径向力PIN=减速机额定许用输入功率丁人=峰值扭矩.或者启动.制动时的最大扭矩五、P系列Fr2(N)表N1(r/min)n?NiNFr2(N)9101112131416171819-2021-2223-242&-2627-28140558.0259538233533251842407347374118372297644546971370477991369934712358312607151.8289905242523377044

10、03936075427687508066935723967319010295210317112834113092546.031.51030225223351224580337519444817808669616752957612110707510730213348013616740.835.51072026249365504766539044462898126172446783567921511142811166513890714170336.3401115527314380334959940629481678455975386815368243011595011619614454414745

11、432.2451160228408395565158542256500968794578404848018573112059312084915033215335829.0501201729423409705342943766518879108881207878328879512490312516915570525884025.9561247930556425475548645451538849459584333912149221412971212998816170016495523.06312979317794425157708472715604298383877109486695906134

12、90613519316817517156020.47113507330714605060054491935832010238291276987239980514039014068917501117853418.1801405534413479196249151189606871065379498010272910385614608814639818211418578016.1901461835791498386499353239631171108039878310684310801415193715226018940619321914.51001514037071516196731655142

13、6537311476410231411066211187515736815770319617620012512911215723384985360669908572656789011918210625311492211618216342716377420372920783011.612516309399335560572514594007042112362611021511920712051416952016988021132521557810.414016937414715774675306616877313212838511445812379612515317604617642021946

14、0223878备注:各规0更低的输岀转速按以上晟大的Fr2值.六. 被驱动设备系数f1被驱动设备系数f1工作机曰带載运行时间（小时）工作咬曰帶戴运行时间（小时）0. 5>0. 5-10>100. 5>0. 5-10>10污水处理输送机械浓牝界（中心转动）-1.2斗弍绘送机-1.41.51.01.31.5絞车1.41.61.60.81.01.3总场机-1.51.8理气机1.82.0皮带絵送机W150KW1.01.21.3播集设备1.01.21.3皮带守注机m 150KW1.11.31.4纵向冋线组货用电槎.-1.21.5合式1.01.31.5客用电梯.-1.51.8-1.

15、11.3刮板戒綸送机-1.21.5螺村泵-1.31.5自动抚枕1.01.21.4水伦机 泵离心泉-2.0轨道行走机构-1.5-1.01.21.3变频装置-1.82.0浦积式泵 1个活塞> 4个活皋1.31.21.41.41.81.5往复式压缩机-1.81.9挖泥机起更机械"斗式运输机-1.61.6區转机枪.1.01.41.81.31.5倦仰机构1.01.11.4Cartepillar行走机构1.21.61.8行走机构1.11.62.0提升机构1.01.11.4用丁拎拾1.71.7转習式起亟机1.01.21.6用于粗料 切碎机 行走机构.-2.22.22.42.22.21.8冷却

16、塔冷却堆风晞风瓠（供液和克心式）-1.42.01.5弯板机-1.01.0食品工业 廉檔生产化学工业甘茂切往机-1.71.6甘茂械磨机-1.7凋浆机1.81.8龍菜椭生产1.2播咬码光机-1.51.5冷苑侵借-1.31.4榨取机.机械致1.4混料机用于冷机蒸煮机-均匀介展1.01.31.4非均匀介岛 希捋机用于1.41.61.71.5造纸机械密燈绚匀介质1.01.31.5不均匀介质1.21.41.61.82.0不浚匀气休択攵1.41.61.8碎浆机驴动氧貧烘炉离心机1.01.31.51.01.21.3离心式压缩机-1.41.5金凤加工设备索道缆车1.01.01.21.31.4推饥机1.01.21

17、.61.21.6往返乗统空中索道1 61 8冷床移移架 僂式娇宜机 糊道-1.51.61.51.6T型杆升帰机 违绽索适-1.31.41.41.6连纹式1.51.5间歇式-2.02.0水泥丁业可逆式扎15勺 11.81.8浪泥土損押寻1.51.5敦切机破碎机1.21.4连妖式1.S1.5叵转合2.0曲柄式1.01.04 A1.0A A官弍庭机2.0连篦彌暫勺发筈1.41.4选泾机1.61.6轧机2 £2 k58压粗2.0可逆式开込机 £2 k2 k可逆式板込轧粗1 81 8可逆代线材轧机2.02.0可逆式中序板轧机1.81.8续燧说节淒动装賢0.91.0工作机欷定力率P2的

18、确定：“）按最大的扭矩傩定额定功率"）可交载荷准确得分类.“）检蛉热容常是绝对必要的2. 所列各项系数均为经验佰使用这些系数的前提茨 足所述机械设备符合通常的设计规范和载荷条如遇特殊怡况诒及时与我忙取得 联系.3. 对于那些为列入此表的工作机械请与我们联系.七、P系列传动能力表:1. P2N禾口P2S传动育g力表：(i=25125)rhCr-min)rhN(r/min)iNP2-9P2-10P2-11P2-12P2-13P2-14綁rrfiexPlN (KWJ林 m)lexPin)T却iexPin (kW)曲m)lexPin (kW)血lexPlN (kW)T筮 仪m)iexP-N)

19、150060252225.6341373125.6341934225.8752616024.9833738324.95851611724.95872810004091129174249344485750306896131187258364150054282228.0581233128.0581734228.2332356027.263368327.31846511727.3186551000368211615722431043775027628711816823232715004831.52231.1421093131.1421544231.2072096030.132988330.32141

20、211730.3215821000327310313919927538875024557710414920629115004235.52235.201963135.2011354235.0721836033.8632618334.27236111734.272509100028649012217424134075021486791131181255150038402240.781873140.7811224240.3021656038.9122368339.70632711739.706461100025578010915521530375019436183118163230150033.34

21、52245.601773145.6011084243.2091476041.7192098343.79729011743.797408100022.251729814019327275016.7385473105145204150030.0502251.544693151.544974248.5611326046.8871888349.50526111749.505368100020.046658812617424575015.035496694130184150026.8562259.715623159.715874255.8021186053.8781688357.35323311757.

22、353238100017.941587911215521975013.431435984116164150023.8632261.953553161.953774263.3991056061.2131508359.97720711759.977292100015.937527010013819475011.927395275103146150021.1712271.775493171.775694272.853936070.341338369.48518411769.485259100014.13246628812217375010.62434466692129150018.8802278.7

23、82433178.7826142826078.4991188378.82716311778.827230100012.5294181.30350791091537509.42230415981115150016.7902291.272383191.272544293.426736090.2051058391.32414511791.324204100011.126364970971367508.31927375272102150015.01002299.735353199.735494299.678666096.241948395.96313011795.963184100010.023324

24、463871237507.5172433476592150013.411222115.553131115.554342114.545960110.5984831111816410008.921293956781097506.7152229425882150012.012522124.742831124.743942123.1453607583119.12104117119.1214710008.01826355070987506.0141926385274P2-16P2-17P2-18P2-19P2-20P2-21iN(r/min)T取lexPin frW)Tn 州m

25、)iexPinW rrilexPin (*W)Ta 怜mtjexPlN <kW)12N 冷m)jexPin 阿TzsijexPin (kW)16024.7599520224.75125624424.958151729526.622183435426.622220139226.622256015006638371012122314681625401000497628759917110112193075016027.0989520227.09113124427.318136629529.139165135429.139198139229.139285415005977549101101132

26、1146336100044856568382599110972775016020.06879620220.068100524430.321121429532.342146835432.342176139232.342195031.5481500531670809978117413003210003985026077348819752475016033.98769620233.98787924434.272106229536.557128435436.557154139236.557170635.54215004645867088561027113828100034844053164277085

27、32175016039.37563020239.37579624439.70696129542.353116235442.353139439242.35315444038150041552363276491710162510003153984805816977721975016042.31855820242.31870524442.86785229545.725103035445.725123639246.35713684533.3150037247056868682491222.2100027935342651561868416.775016047.83350320247.833635244

28、48.45476629551.68492735451.684111239252.39912315030.0150033542351161874182120.0100025131738346355661615.075016055.41744920255.4175672445687882735459.87899339260.70610995626.8150029937845655266273317.9100022428334241449655013.475016061.43839920261.43850424460.3260829564.34173535464.34188

29、339266.0849776323.8150026633640649058865115.9100019925230436844148911.97501607117844724469.88254029574.54165335474.54178339276.5618677121.1150023629836043552257814.1100017722327032639243410.675016078.78831420278.78839724478.97647929557935484.84169539284.7467708018.8150020926431984.84138

30、646351312.510001571982402903473859.475016091.27827920291.27835324491.49642629597.59651535497.59661839298.1826849016.7150018623528434341245611.110001401762132573093428.375016096.59425120296.59431724495.963383295102.36463354102.36556392103.961610015.0150016821225530937141010.010001261591922322783087.5

31、750160111.91224202111.91283244111.18342295馅 8.59414354118.59496392120.3755011213.415001501892282763313668.910001121421712072482756.7750160120.59201202120.59254244119.12307295127.06371354127.06445392129.4149312512.015001341692042472973288.010001011271531852222466.0750-675 -QI NGN I AO p 系列 行星齿轮减速机P2N

32、和P2S传动能力表:(i = 25 425)(续前页)ni(r/min)n2N(r/min)iNP2-22P2-23P2-24P2-25P2-26P2-27iexPlN (kW)Tn 怜m)lexPin (kW)iexPin (kW)12N 昭m)lexP-n (kW)Tn 你 rri)iexPin (kW)lexP-N (KW)1500602545026.62251326.87259226.87268426.87276326.87285226.622100040186621272454286331633532750301399159518412127237226491500542845029

33、.13951329.32159229.32168429.32176329.32185229.1391000361679191422092552284731797502712591436165719142135238415004831.545032.342223951332.409255259232.409294568432.409340376332.409379685232.34242381000321492170119632268253028267502411191276147317011898212915004235.545036.557195951336.424223359236.424

34、257768436.424297776336.424382185236.557370910002813061489171819852214247275021979111712881489166118541500384045042.353177251341.855202059241.855233168441.855269476341.855300585242.35338551000251166132915341772197722087501988610101166134715021678150033.34545046.357157151345.373179059245.373206668445.

35、373238776345.373266385246.948100022.210471194137715921775198275016.77858951033119413321487150030.05045052.399141451350.993161159250.993186068450.993214976350.993239785253.067100020.09421074124014321598178475015.0707806930107411981338150026.85645060.706126251358.597143959258.597166068458.597191876358

36、.597214085261.48100017.9841959110712791427159375013.463171983095910701195150023.86345066.084112251364.442127959264.442147668464.442170576364.442190285266.345100015.974885398411371268141675011.95616397388539511062150021.17145076.56199551374.051113559274.051131068474.051151376374.051168885276.86310001

37、4.166475787310091125125675010.649856765575784494215001888045084.74688351382.7811007592116268482.781134376382.781149885284.241100012.558967182.78177589599911157509.4442504581671749886150016.7904509812489559295.124103368495.124119476395.124133285297.596100011.15245976897968889917508.33934

38、48517597666743150015.0100450103.9707513101.6806592101.6930684101.61074763101.61198852102.36100010.04715376207167998927507.5353403465537599669150013.4112450120.37631513116.75719592116.75830684116.75959763116.751070852118.5910008.94214805536397137977506.7316360415480535597150012.0125450129.41565513125

39、.56645592125.56744684125.56859763125.56959852127.0610008.03774304965736397147506.0283322372430479535-677 -QI NGN I AO p 系列 行星齿轮减速机-# -QI NGN I AO p 系列 行星齿轮减速机P2-28P2-29P2-30P2-31iexPin (KV/J12NiexPin 刚）TnlexPin(删釈rrjiexPin95026.622106026.622120026.622133026.8723938439449755514295432963731413595029.139106029.139120029.139133029.3213544395544774962265829663358372295032.3424726106032.34