物料损耗率制定

1、Your Total Solution Company for Audio Products 2012 SHENZHEN HORN AUDIO COMPANY, LTD. Rev.: 15.Nov.2011 Report：黎燕燕：黎燕燕物料损耗率制定物料损耗率制定 2012 SHENZHEN HORN AUDIO COMPANY, LTD. 物料损耗组成物料损耗组成=作业不良作业不良+来料不良来料不良1、作业不良以作业不良以P-BOM上损耗率进行数据管控上损耗率进行数据管控1.1、P-BOM上物料损耗率（需要经财务核算，暂定比例不超过总上物料损耗率（需要经财务核算，暂定比例不超过总BOM成本的

2、成本的3%）-现已完成机型：雷蛇现已完成机型：雷蛇202有咪、无咪、有咪、无咪、PS-1系列、系列、AX-1系列、系列、ST-12121.2 、在线物料损耗在线物料损耗1.3 、拆机维修损耗拆机维修损耗 2012 SHENZHEN HORN AUDIO COMPANY, LTD. P-BOM样版样版 WK * Material Attrition Rate (Base on % Yield Rate)项目半成品MIC测试线材导通测试按键功能测试喇叭半成品声学声学测试听音测试按键测试/录音外观检查物料更换比率拉线作业损耗比率总损耗比率无录音左右喇叭线短路、开路不良左右声道反不良按键机械性不良无功

3、能SPK无声音SPK曲线不良阻抗不良极性反失真感差SPK无声音曲线不良极性反咪曲线不良咪感度感差咪无功能杂音切换不良按键机械性不良按键无功能按键功能混乱无录音左右老鼠尾用错、伤、镭雕不良喇叭后壳松、刮伤、断差、色差、后网变形、孔歪喇叭变形、破损按键弱、死、伤、缩水插头伤、线伤、咪老鼠尾不良咪孔歪、堵孔咪头支架变形（高出金属壳）咪金属壳伤No加工段别主要物料类型Qty1组立喇叭组件作业21.0%1.0%1.0%0.5%1.0%1.0%1.0%1.0%1.0%2.0%1.0%5.0%5.0%1.0%0.85%1.15%2.00%来料20.0%65.0%80.0%3.0%80.0%1.0%30.0%

4、65.0%5.0%2.0%90.0%5.0%99.0%Total0.0%0.0%0.0%0.0%0.0%21.0%66.0%81.0%3.5%81.0%2.0%31.0%66.0%6.0%0.0%0.0%4.0%0.0%91.0%0.0%0.0%0.0%0.0%0.0%5.0%10.0%100.0%0.0%0.0%0.0%0.0%0.0%2PCBA作业11.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%3.0%1.0%5.0%3.0%5.0%1.0%5.0%3.0%5.0%5.0%1.09%0.11%1.20%来料75.0%1.0%1.0%5.0%

5、10.0%2.0%1.0%1.0%80.0%80.0%85.0%1.0%5.0%5.0%5.0%20.0%80.0%10.0%Total76.0%2.0%2.0%6.0%11.0%3.0%0.0%2.0%0.0%0.0%0.0%2.0%0.0%0.0%81.0%81.0%0.0%86.0%2.0%8.0%6.0%10.0%23.0%85.0%0.0%0.0%0.0%11.0%5.0%3.0%5.0%5.0%3MK301线材作业10.5%1.0%0.5%0.7%0.0%0.2%1.0%1.0%0.0%1.0%0.5%0.5%0.5%0.2%0.2%0.4%1.0%0.4%0.5%0.5%0.25

6、%1.75%2.00%来料0.5%0.5%0.5%0.2%1.0%0.5%0.8%0.5%0.3%0.5%0.5%0.2%0.5%0.3%0.5%0.5%0.4%0.4%0.5%25.0%0.5%1.0%0.3%Total0.5%0.5%0.5%0.7%2.0%1.0%0.0%1.5%0.0%0.0%0.5%0.5%0.0%0.0%1.5%1.5%0.2%1.5%0.0%0.8%1.0%1.0%0.6%0.6%0.0%0.0%0.0%0.9%26.0%0.9%1.5%0.8%4MK301金属咪盒作业10.5%0.3%0.3%1.0%6.0%3.0%2.0%0.0%2.0%8.0%8.0%0.2

7、%8.0%3.5%5.0%5.0%3.0%3.0%3.5%1.0%4.0%2.0%100.0%0.81%0.69%1.50%来料0.5%0.5%0.5%1.0%1.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%0.5%1.0%1.0%0.5%0.5%0.6%42.0%0.5%1.0%Total1.0%0.8%0.8%2.0%7.0%4.0%0.0%4.0%0.0%0.0%0.5%3.0%0.0%0.0%9.0%9.0%0.7%9.0%0.0%4.0%6.0%6.0%3.5%3.5%0.0%0.0%0.0%4.1%43.0%4.5%3.0%100.0%5MK301插头外壳作

8、业10.2%0.2%0.2%0.5%0.5%0.5%0.0%0.2%1.0%1.0%0.0%1.0%0.5%0.4%0.4%0.3%0.3%0.5%1.0%0.6%0.1%0.2%0.27%1.23%1.50%来料0.5%0.3%0.3%0.2%0.5%0.5%0.5%0.5%0.2%1.0%1.0%0.2%1.0%0.5%0.7%0.7%0.6%0.6%0.3%30.0%0.7%0.1%0.2%Total0.5%0.5%0.5%0.4%1.0%1.0%0.0%1.0%0.0%0.0%0.5%0.4%0.0%0.0%2.0%2.0%0.2%2.0%0.0%1.0%1.1%1.1%0.9%0.9

9、%0.0%0.0%0.0%0.8%31.0%1.3%0.2%0.4%6咖啡色尾线作业11.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%5.0%5.0%1.0%5.0%1.0%3.0%5.0%15.0%5.0%15.0%10.0%10.0%5.0%10.0%10.0%15.0%10.0%0.37%1.63%2.00%来料1.0%1.0%1.0%5.0%5.0%1.0%10.0%10.0%10.0%3.0%5.0%Total2.0%2.0%2.0%1.0%1.0%6.0%1.0%6.0%0.0%0.0%1.0%2.0%1.0%1.0%15.0%15.

10、0%1.0%15.0%4.0%8.0%5.0%15.0%5.0%15.0%10.0%10.0%5.0%0.0%10.0%10.0%15.0%10.0%7MK301 HOLDER(支架)作业11.0%1.0%1.0%40.0%70.0%50.0%3.0%30.0%50.0%50.0%50.0%20.0%50.0%50.0%50.0%2.0%1.0%0.5%10.0%25.0%50.0%5.0%50.0%1.92%0.08%2.00%来料1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%50.0%Total2.0%2.0%2.0%40.

11、0%70.0%51.0%0.0%4.0%0.0%0.0%0.0%31.0%0.0%0.0%51.0%51.0%0.0%51.0%0.0%0.0%21.0%51.0%51.0%51.0%2.0%1.0%0.5%10.0%26.0%50.0%55.0%50.0%8MK301后壳作业13.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%1.67%2.00%来料1.0%90.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5

12、.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%9MK301后盖喇叭网作业13.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%4.67%5.00%来料1.0%90.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%10后盖调音纸作业23.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%4.67%5.00%来料1.0

13、%90.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%Total11MK301左SR尾套作业11.5%1.5%2.5%2.0%90.0%5.0%0.39%4.61%5.00%来料100.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%1.5%1.5%0.0%0.0%2.5%0.0%2.0%0.0%0.0%0.0%0.0%

14、0.0%100.0%90.0%5.0%0.0%0.0%0.0%0.0%0.0%12MK301右SR尾套作业11.5%2.5%2.0%90.0%5.0%0.39%4.61%5.00%来料100.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%1.5%0.0%0.0%0.0%2.5%0.0%2.0%0.0%0.0%0.0%0.0%0.0%100.0%90.0%5.0%0.0%0.0%0.0%0.0%0.0%13MK301按键作业3100.0%100.0%80.0%20.0%1.0%3.0%100.0%100.0%1.0%100.0%2.

15、0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%5.36%2.64%8.00%来料95.0%Total0.0%0.0%0.0%100.0%100.0%80.0%0.0%20.0%0.0%0.0%1.0%3.0%0.0%0.0%100.0%100.0%1.0%100.0%2.0%100.0%100.0%100.0%100.0%100.0%0.0%0.0%0.0%100.0%100.0%95.0%100.0%100.0%14麦克风硅胶套作业11.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%1.0%3.0%5.0

16、%5.0%3.0%5.0%1.0%5.0%1.0%5.0%5.0%0.19%4.81%5.00%来料1.0%2.0%2.0%2.0%2.0%3.0%3.0%2.0%3.0%3.0%6.5%3.0%3.0%Total0.0%0.0%0.0%1.0%1.0%3.0%0.0%0.0%0.0%0.0%0.5%1.0%0.0%0.0%3.0%3.0%0.5%3.0%1.0%5.0%8.0%8.0%5.0%8.0%0.0%0.0%0.0%1.0%8.0%7.5%8.0%8.0%15中号耳套作业11.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%1.0%3.0%5.0%5.0%3.0%

17、5.0%1.0%5.0%1.0%5.0%5.0%0.19%0.81%1.00%来料1.0%2.0%2.0%2.0%2.0%3.0%3.0%2.0%3.0%3.0%6.5%3.0%3.0%Total0.0%0.0%0.0%1.0%1.0%3.0%0.0%0.0%0.0%0.0%0.5%1.0%0.0%0.0%3.0%3.0%0.5%3.0%1.0%5.0%8.0%8.0%5.0%8.0%0.0%0.0%0.0%1.0%8.0%7.5%8.0%8.0%16包装1M-H01-A塑料盒上盖Total1 0.0010.10%171M-H01-A塑料盒下盖Total1 0.0010.10%18绕线器Tot

18、al1 0.0010.10%19小号硅胶耳套Total2 0.0050.50%20中号硅胶耳套Total2 0.0050.50%21大号硅胶耳套Total2 0.0050.50%22MK301钢夹Total1 0.0010.10%23透明封口贴Total2 0.055.00%24贴纸（圆角）Total1 0.055.00%25内箱贴纸Total0.0333 0.033.00%26外箱贴纸Total0.0083 0.022.00%27防盗贴纸Total1 0.022.00%28礼品纸盒不干胶贴Total1 0.022.00%29标签Total1 0.022.00%30PE袋Total1 0.02

19、2.00%31外包装盒Total1 0.0010.10%32卡通箱内Total0.1333 0.0010.10%33卡通箱内Total0.1333 0.0010.10%34内箱刀卡ATotal0.2667 0.0010.10%35内箱刀卡BTotal0.1333 0.0010.10%36内箱平卡Total0.1000 0.0010.10%37内箱Total0.0333 0.0010.10%38外箱贴纸Total0.0083 0.0010.10%Base on % Yieid Rate Estimate Fallout rate0.429%0.869%0.020%0.110%0.610%0.520%0.350%0.010%0.110%0.030%0.090%0.260%0.310%0.010%0.090%0.010%0.040%0.280%0.090%0.030%0.010%0.030%0.030%0.000%0.090%0.320%0.070%2.170%0.720%0.300%0.300%0.260% 20