1000TEU主机推进装置系统试验程序

1、1000teu集装箱船图号主机推进装置码头系泊试验程序main engine and propulsiondevice mooring test procedure图 样 标 记比例标记处数更改文件号签字日期编 制 打印 校对共 7 页 第 1 页 审核材料：江苏东方造船有限公司 审定 日 期江苏东方造船有限公司主机推进装置系统试验程序图号：共 7 页 第 2 页按制造厂的推荐进行动车前的准备，试验工作必须在宜昌柴油机厂服务工程师的指导下进行。 prepare for starting, test working is gone on under the direction of engine

2、er in yichang diesel factory.1、主要参数。general technical data.型 号type 6s50mc-c 最大持续功率continuous rating, max 9480kw额 定 转 速engine speed 127rpm旋 转 方 向 direction of rotation 可逆转reversible2、主机试验条件。condition of m/e test.2.1 主机试验前对各相关系统必须进行完整性和安装质量检查和认可，主要有：主机起动空气系统；燃油日用系统；滑油日用系统；冷却海水系统；冷却淡水系统均经过安装和压力试验，并报验合格

3、。check completely and quantity of systems before m/e test, then recognize: there are m/e starting air system; fuel daily system; l.o. daily system; cooling sea water system; cooling fresh water system. all systems are inspected after fixed and pressure test. 2.2 滑油日用系统注油清洗完毕。l.o. daily system is fil

4、led oil to clean.2.3 高温淡水冷却系统已注入软化添加剂的冷却水，膨胀水箱达到规定的水位高度。h.t.fresh cooling system is filled cooling water of soften additive expansion chamber arrives at water level of being specified.2.4 主机轴系安装报验合格。fit and inspect shaft line of m/e.2.5 服务于主机的各种设备进行了运行试验，运行正常、合格。operation test of all major equipment

5、 working for m.e., run normally、eligibly.、泵类：主机滑油泵及备用泵，主机高温冷却备用泵，两台主机低温淡水泵，两台主海水泵，主机缸套水预热泵，供油单元中的两台燃油供给泵和两台燃油增压泵均应进行效用试验，试验时间15分钟。检查其启动、停止、开关动作的正确性和可靠性，试验时各运动部件应无敲击、异常发热、泄漏等现象，并测量记录泵排出压力，电动机的电压、电流及绝缘电阻值（见表一）。pumps: 10 minutes test of m.e l.o and stand by pump, h.t fresh water pump, two m.e l.t fresh

6、 water pump, two main s.w. pump, two fuel oil feeder pumps and two fuel oil booster pumps in fuel oil feeder 江苏东方造船有限公司主机推进装置系统试验程序图号：共 7 页 第 3 页booster. check the exactly and reliability of starting、stopping、 action of switch .no knock 、abnormal heating or leakage of all pumps admitted, during oper

7、ation . measure and record output pressure of pumps、voltage current and insulation resistance value.、盘车机构的电机和电器箱冷态绝缘测量，并试运行15分钟，记录电机的转速、工作电流及电压。（见表一）measure insulation of motor of and electric box ,try to run 15 minutes, record rotation、current and voltage of motor.3、主机起动前的检查。在服务商的指导下进行下列各项的检查。check

8、 the following lists under the direction of service engineer.3.1 主机起动联锁装置检查。m.e starting interlocks check.检查盘车机构连锁装置的可靠性，当盘车机械啮合时，主机不能起动；check the reliability of turning, m.e cant start when turning gear, engaged.3.2 检查滑油油位是否满足要求。l.o. level is satisfied requirement.3.3 燃油系统是否处于运行工况。fuel system is ru

9、nning state.3.4 检查冷却水系统应处于运行工况，并对主机进行预热。cooling water system is running state, m.e should be preheated.3.5 检查增压器润滑油腔的油位应超过最低油位线；oil level of booster is more than the lowest level.3.6 空气瓶应充满空气并放泄掉气瓶中的冷凝水，保证空气有足够的压力（1.5mpa）。the air receiver should be filled air and let out condensation water, to be su

10、re air has enough pressure(1.5mpa)。3.7 清理轴系周围环境，无障碍，检查飞轮及尾轴系统中的防护罩是否安装妥当。 clean shaft line ambient, no obstruction, check wheel and protective cover at the end of shaft are fitted exactly.4、主机起动试验。m.e starting test.用2只主机起动空气瓶充气到3mpa。主机冷态，在不充气的情况下，由集控室进行主机冷态连续起动试验，连续起动次数不少于6次，记录起动次数，每次起动压降，最低起动压力及机舱温

11、度，（见表二）。fill two main air receiver to 3mpa. stop filling and start m.e time after time until it cannot be started. record the time m.e started, pressure reduction of each starting, min starting air pressure and ambient temperature in engine room. the starting times not less than 江苏东方造船有限公司主机推进装置系统试验

12、程序图号：共 7 页 第 4 页6(to see table two ).5、主机安全保护装置试验。m.e safety protection device test.在主机空载运行状态下，用模拟方法检查停车机构动作的可靠性。when m.e no load running, check m.e shut down reliably by simulating method.项 目 item设 定 值set value试验记录test record主机超速m.e over-speed138rpm停车stop主机滑油进口压力低m.e l.o inlet pressure low0.21mpa停车

13、stop推力块温度高thrust bearing segment temperature high90停车stop缸套冷却水进口温度高jcw inlet pressure low0. 1mpa停车stop5.1 报警及其它安全保护试验参见“报警点项目表”。test of alarm and other safety protection devices to see “alarm point list”6、主机应急停车功能试验。m.e emergency stop test.在主机运行状态下，分别在集控室及驾驶室（包括两翼）操纵台进行主机停车试验，按动应急停车按纽，主机应可靠停车。when m

14、.e running, push the “emergency stop” button in main switch and wheelhouse and two wing panels to stop m.e reliably.7、主机辅助系统自动切换试验。automatic operation change over test of m.e auxiliary system.主机在部分负荷下人为调整系统有关参数，当达到切换标定值时，下列设备应自动切换启动。adjust parameter under m.e load. equipment change to start automati

15、cally when arriving at standard value.江苏东方造船有限公司主机推进装置系统试验程序图号：共 7 页 第 5 页项 目item 切换标定值setting value实际值actual value动作要求require action主滑油泵与备用泵之间between main l.o pump and standby pump2.6bar备用泵自启动standby pump starts automatically两台缸套冷却水泵之间between two jcw pumps2.3bar备用泵自启动standby pump starts automatical

16、ly燃油模块二台增压泵之间between two fuel oil module booster pumps7bar备用自启动standby pump starts automatically8、主机自动降负荷模拟试验（人为调节下列有关参数）。simulating test of m.e. automatically load reduction (adjust the following lists parameter) 减负荷标定值setting value of load reduction 动作要求m.e reduce load automatically推力轴承块温度 800cthr

17、ust bearing segment temp. high主机自动减负荷m.e reduce load automatically主机滑油压力 1.4barm/e lub. oil temp. 主机自动减负荷m.e reduce load automatically滑油进机温度 600cl.o. inlet temperature主机自动减负荷m.e reduce load automatically汽缸冷却油出口温度 750ccylinder c o outlet temp.主机自动减负荷m.e reduce load automatically增压器滑油出口温度 1200ct/c lub

18、. oil outlet temp.主机自动减负荷m.e reduce load automatically主轴承滑油温度 700cmain bearing lou. oil temp.主机自动减负荷m.e reduce load automatically曲柄销轴承滑油出口温度 700ccrankpin bearing oil outlet temp.主机自动减负荷m.e reduce load automatically十字头轴承滑油出口温度 700ccrosshead bearing oil outlet temp.主机自动减负荷m.e reduce load automatically

19、江苏东方造船有限公司主机推进装置系统试验程序图号：共 7 页 第 6 页减负荷标定值setting value of load reduction 动作要求m.e reduce load automatically缸套冷却水进口压力 1.5barjcw inlet pressure主机自动减负荷m.e reduce load automatically扫气箱温度 1200cscavenge air box temp.主机自动减负荷m.e reduce load automatically扫气温度 650cscavenge air temp.主机自动减负荷m.e reduce load auto

20、matically各缸排气阀后排气温度 4500cexhaust gas temperature after exhaust value of each cylinder 主机自动减负荷m.e reduce load automatically曲轴箱油雾 5mg/lcrankcase oil mist density主机自动减负荷m.e reduce load automatically9、码头主机运转试验。m.e rotates test on wharf.以系缆栓拉力250kn为限，在码头上进行正车运行1小时，并检查轴系、各润滑系统及液压系统的工作情况，不应有异常振动和发热及泄漏现象。as

21、 mooring line pulling force250kn limited, running one hour ahead on wharf, no abnormal vibration、heating admitted and leakage in each lubricating and hydraulic oil system of shafts、 admitted.9.1 主机转速450rpm，以15%螺距运行，并记录有关数据（见表三）。m.e speed 450rpm, propeller pitch15%, record data.9.2 主机转速600rpm,以12%螺距运

22、行，并记录有关数据（见表三）。m.e speed 600rpm, propeller pitch 12%.10、主机遥控启动试验。m.e remote start test.10.1 在集控室按主机遥控起动按纽，应能起动主机，连续起动3次无失效。push button of m.e remote start in e.c.r, the m.e should be started in time, start three times continually .10.2 静态操作部位转换试验。static operation position change test.主机不运转，滑油备用泵启动，进

23、行下述功能试验。m.e shuts down and standby pump starts, test the followingfunction.10.2.1 功能试验：在机旁、驾控台分别对主机进行起动、加速、停车等操作试验，检查操作机构的正确性，机旁、集控室和驾驶室三位置机构的统一性和灵活性。江苏东方造船有限公司主机推进装置系统试验程序图号：共 7 页 第 7 页function test: m.e should be started、accelerated 、stopped near engine、maneuvering console ,check correctly.10.2.2

24、操作统一性和灵活性检查。check unification and flexibility.当主推进遥控转到驾驶室控制，当主推进控制器手柄从“0”位操作到正、或倒车的任何位置时，再以手柄所在位置操作到另一任何位置时，检查驾驶室及两翼操作台3个不同部位的控制手柄所在位置的一致性。并对所有主机的转速表值进行核对。 remote control position to be changed to wheelhouse , when combinatorial lever from “0”change to any other position ,then from present position

25、change to another ahead or astern position ,check the combinatorial level position to be synchronization and consistency in wheelhouse and wheelhouse two wing ,check value .10.2.3 操作部位转换试验。control position change test.对机舱集控室 驾驶室，驾驶室 驾驶室两翼操作台互相转换操作，检查转换的可靠性以及动作的正确性。control box in er wheelhouse, wheel

26、house wheelhouse wing, check the reliability and exactly.11、主机负荷试验。m.e load test.因码头限制，大负荷试验在航行试验中进行。because wharf is limited, limited load test is bone on during voyaging.11.1 负荷试验后应测量主机的热态拐档，并记录。after engine load test, deflections of crankshaft to be measured in warm condition.表二table2主机起动试验记录main

27、 engine starting test record主机型号 滑油温度engine type: man b&w6s50mc-c lub. oil temp: 0c主机编号 室温engine no: ambient temp: 0c冷却水温度 试验日期cooling water temp: 0c test date: 试验序号test no.空气瓶压力receivers pressure(bar)起动时间starting time(s)试验序号test no.空气瓶压力receivers pressure(bar)起动时间starting time(s)16273949510空气瓶容积/capacity of air receivers: