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1、MultiObjective Optimization in Commercial Vehicle Cooling Layout Using Genetic Algorithms to Improve Engine Cooling Performance Nader Fateh Esteco North America Agenda Optimization Software modeFRONTIER Optimization single- and multi-objective Genetic Algorithms Test Case TRUCK Model Software Overvi
2、ew modeFRONTIER is a multi-objective optimization and design environment, featuring: Process Integration (easily coupled to almost any CAE tool) Complete Collection of Algorithms for: Design of Experiments Robust Design State of the art Optimization (Single- and Multiobjective) Response Surface Meth
3、ods Data Modelling Data Mining at the end of which 6 radiator temperatures and 6 CAC temperatures were calculated. For a design to pass, all 12 calculated temperatures needed to be below the maximum allowable. Inputs modeFRONTIER was allowed to modify the height and width of the radiator and charge
4、air cooler, as well as the position of these components. Tank blockages were introduced, always with the correct position corresponding to their parent component. The input variables were constrained to ensure that all components remained within a predefined envelope. Constraints were also placed on
5、 the width and height of each component, to prevent searches in parts of design space which would clearly not produce solutions of interest. In order to try to maximize the margin by which the 6 cases passed, two 2 quantities, TRtot and TCACtot were calculated within modeFRONTIER: where TRnmax and T
6、CACnmax are the maximum allowable temperatures for radiator and CAC respectively, for case n. Two objectives were defined: to maximize each of TRtot and TCACtot The Objectives KULI Model Tank Blockages Optimization Parameters 8 Independent Variables: VariableMinimumMaximumStep (mm) RadiatorY1minY1ma
7、x5 RadiatorY2minY2max5 RadiatorZ1minZ1max5 RadiatorZ2minZ2max5 CACY1minY1max5 CACY2minY2max5 CACZ1minZ1max5 CACZ2minZ2max5 modeFRONTIER Work Flow Independent Variables: Radiator & CAC y1,y2,z1,z2 Dependent Variables: Radiator width, height & Blockages Dependent Variables: CAC width, height & Blockag
8、es Constant (Coolant mix %) Input Subsystems Output Subsystems Excel Node DOE NodeOptimizer (NSGA-II) CAC Pressure Difference (to monitor) Objectives: Maximize Summation of Differences between Component Maximum Allowable Temperature and Calculated Temperature for each Case NSGA-II Constraints on Com
9、ponent Width and Height (500mm) modeFRONTIER - Input Subsystem ConstantsConstants Connection to Rest of System Connection to Rest of System Connection to .scs File Integration: modeFRONTIER modifies the .scs file User selects variable from list and marks the position in the .scs file where it is to
10、be inserted Integration Excel File Interface For each case the Excel file passes the location of the file, and the file name to the VB macro. Excel is also used to extract the 2 temperatures and the dp across the CAC Integration Running KULI in Batch Mode KULI runs 6 times every time the Excel file
11、is opened modeFRONTIER - Output Subsystem Maximum Allowable Temperatures (Constants) Connection to Rest of System Connection to Rest of System Connection to Rest of System Maximum Allowable Temperatures (Constants) Values Calculated by KULI Run Statistics Population Size: 32 Number of Generations: 2
12、00 Total Number of Simulations: 6400 (many repeated designs) Algorithm: NSGA-II (Genetic Algorithm) Time: Approx 15 hours on DELL Inspiron 8500, 2.4 GHZ Results Scatter Chart Optimum Point Postprocessing - Parallel Charts Each blue line connects one value of each of the selected inputs / outputs, an
13、d therefore represents one design. These parallel charts can be used to filter designs Postprocessing Correlation Matrix The Correlation Matrix is extremely useful for determining the extent to which inputs or outputs are correlated. If, for example, we have 8 objectives, and we see that 2 of them a
14、re strongly correlated to each other, we can get rid of one, reducing the problem to one of 7 objectives. Similarly, strong correlation between any pair of inputs would allow the elimination of some inputs. Obviously, the fewer Objectives and inputs we have, the more efficient will be the optimizati
15、on General Remarks The engine studied biased heat rejection to the radiator. modeFrontier recognized this and developed a stacked system that balanced the cores to the engine. Generally, at the completion of the optimization process, the engineer / designer is presented with several Pareto Frontiers
16、 (Trade-Off Curves) one for every set of 2 objectives. In this case there was only a single Pareto Frontier (as we only had 2 objectives), and the optimal point was easy to select General Remarks (contd) The choice of one design over another is usually associated with an improvement in at least one of the goals at the expense of at least one of the others. This is the trade-off. Once a
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