2.导体绞合工艺卡

1、河南金滔电缆有限公司导体绞合工艺卡jt/js 02-20122012年3月批准： 审核： 编制： 工 艺 要 求技术要求：1.圆铜单线采用符合gb3953-83标准要求的tr型软圆铜线, 圆铝单线采用符合gb3955-2009标准要求；铜、铝单线不得有明显的油污、外伤及表面氧化变色等缺陷.2.铜、铝导电线芯性能符合gb/t3956-2008标准规定。3.铜、铝导电线芯不允许整根焊接，同层两根单线焊接点之间的距离不得小于300mm，焊接点应牢固，修复圆整。5.绞合导电线芯不允许跳线、断线、严重的油污、外伤等现象，断线处用红胶带作好标记，外径正公差处修复到公差之内，在质量跟踪卡上注明修复点位置。6

2、.成品紧压绞合线芯外观应紧密，圆整、光洁，扇形线芯的接角应为小圆弧状，外径符合工艺要求。7.紧压导电线芯截面采用称重法测量，其截面小于规定最小值，则用20直流电阻值做仲裁判定。8.非紧压线芯以控制单线径为准。9.线芯绞合节距在本工艺要求范围内允许5mm误差。束 丝 工 艺 卡hd-500a高速自动绞线机标 称 截 面mm2导体结构根数/单线直径mm计 算 外 径mm节 距mm绞 向配 换 齿 轮备注ab0.516/0.200.92 23左32380.7524/0.201.12 28左34341.032/0.201.30 33左38321.530/0.251.57 40左402847/0.202

3、.550/0.252.04 50左284077/0.20序号标称截面mm2计算截面mm2截面控制范围重量控制范围铜铝铜铝铜kg/km或g/m铝kg/km或g/m铜g/300mm铝g/300mm最小标称最小标称1109.429.189.45109.201084.0188.9024.8827.0325.2026.677.468.1121614.9914.8015.041614.8416133.68142.2440.1243.2540.1042.6712.0412.9732523.7223.5523.792523.6225211.46222.2563.8667.5863.4466.6819.1620

4、.2743532.9032.5633.003532.6635293.38311.1588.2894.6188.0193.3526.4828.3855044.5544.0944.685044.2350397.24444.50119.54135.15119.17133.3535.8640.5567064.3363.8064.537063.9970573.63622.30172.97189.21172.09186.6951.8956.7679589.3388.3389.609588.5995796.54844.55239.46256.79238.96253.3771.8477.048120112.6

5、9111.72113.02120112.051201004.791066.80302.87324.36301.44320.0490.8697.319150139.04137.20139.46150137.621501239.781333.50371.97405.45371.93400.05111.59121.6410185173.98172.34174.50185172.861851551.281644.65467.24500.06465.39493.40140.17150.0211240228.66226.11229.35240226.792402038.892133.60613.01648

6、.72611.67640.08183.90194.6212300287.35282.64288.21300283.493002562.212667.00766.27810.90768.66800.10229.88243.2713400366.83363.29367.93400364.384003270.903556.00984.921081.20981.271066.80295.48324.3614500471.07467.17472.48500468.585004200.344445.001266.561351.501260.101333.50379.97405.4515630609.226

7、02.64611.05630604.456305432.245600.701633.831702.891629.671680.21490.15510.8716800780.14770.14782.48800772.458006956.217112.002087.922162.402086.862133.60626.38648.72注：计算截面为最大电阻率与最大电阻理论值；最小控制截面为计算截面增加3绞入率。电力电缆导电线芯的截面控制和直流电阻紧压绞合导电线芯标称截面mm210162535507095120150185240300400500630800铜芯截面控制mm2最小9.615.324.

8、233.545.465.691.1114.4141.1176.6232.1291.7381.5475.8615.3787.9最大10.216.226.035.848.269.095.0119.5147.2183.8240.9301.7396.2489.9621.4795.720时直流电阻不大于/km1.8121.1390.7200.5190.3820.2650.1910.1520.1230.0980.0750.0600.0470.0360.0280.022铝芯截面控制mm2最小9.515.423.832.944.564.589.3112.9138.6174.0228.3285.5377.847

9、1.8608.7777.8最大9.916.025.134.446.466.591.3115.1141.0176.7231.2288.5392.4485.9614.7785.520时直流电阻不大于/km3.0491.8911.1880.8590.6350.4390.3170.2510.2040.1620.1240.0990.0770.0600.0460.036实心圆形导电线芯标称截面 mm20.50.751.01.52.5461016铜芯直径控制mm最小0.780.951.101.351.722.182.673.474.37最大0.800.971.151.381.782.252.763.554.

10、5020时直流电阻不大于 /km36.024.518.112.17.414.613.081.831.15铝芯直径控制mm最小1.411.732.212.793.424.34最大1.521.782.252.833.504.5020时直流电阻不大于 /km18.112.17.414.613.081.91铜、铝圆形（菲紧压）线芯绞合工艺（bv、blv、vv、yjv、vlv、yjlv）截面mm2结构根数/单丝直径6盘12盘18盘24盘紧压后直径节距绞向直径节距绞向直径节距绞向直径节距绞向直径最小最大101+6/1.3581左4.054.04.1161+6/1.70102左5.105.05.2251+6

11、/2.14128左6.426.46.5351+6/2.52151左7.567.57.6501+6+12/1.78214右5.3178左8.98.89.0701+6+12/2.14257右6.4214左10.710.610.8951+6+12/2.52302右7.6252左12.612.512.71201+6+12+18/2.03244左6.1406右10.2284左14.214.114.41501+6+12+19/2.25270左6.8450右11.3315左15.815.615.91851+6+12+18/2.52302左7.6504右12.6353左17.617.517.82407+12+

12、18+24/2.25270右6.8450左11.3630右15.8405左20.320.020.53007+12+18+24/2.52302右7.6504左12.6706右17.6454左22.722.522.94007+12+18+24/2.87334右8.3556左13.9778右19.5500左25.024.825.35007+12+18+24/3.22386右9.7644左16.1902右22.5580左29.028.729.36307+12+18+24/3.60432右10.8720左18.01008右25.2648左32.432.132.78007+12+18+24/4.06487

13、右12.2812左20.31137右28.4731左36.536.236.9注：1）绞合节距控制在10。铜圆形紧压线芯绞合工艺（bv、vv、yjv）截面mm2结构根数/单丝直径6盘12盘18盘24盘紧压后直径节距绞向紧压模节距绞向紧压模节距绞向紧压模节距绞向紧压模最小最大101+6/1.3868左3.83.83.9161+6/1.7686左4.84.84.9251+6/2.17108左6.06.06.1351+6/2.56126左7.07.07.150*1+6/3.00149左8.38.38.4504/1.76+8/2.56128右4.2149左8.38.38.4704+10/2.56111右

14、6.1160左10.09.910.1951+6+12/2.56130右7.2190左11.611.511.71202+8+14/2.56100左5.1166右9.2215左13.013.013.11504+10+16/2.56204左6.0204右10.2230左14.414.414.61851+6+12+18/2.56150左7.56218右12.1263左16.216.216.42403+9+15+21/2.56109右5.5200左10.0260右14.4298左18.618.418.73007+12+18+24/2.56150右7.5250左12.1291右16.2310左20.620

15、.420.64007+12+18+24/2.93170右8.5278左13.9340右18.9381左23.623.624.05007+12+18+24/3.26190右9.4318左15.2389右20.8438左26.526.526.76307+12+18+24/3.68220右10.0354左16.4436右22.8491左29.129.129.48007+12+18+24/4.18240右12.0400左20.0495右27.5560左33.633.633.8注：1）120、150和240中心线可以不绞。2）绞合节距控制在10。铝圆形紧压线芯绞合工艺（blv、vlv、yjlv）截面mm

16、2结构根数/单丝直径6盘12盘18盘24盘紧压后直径节距绞向紧压模节距绞向紧压模节距绞向紧压模节距绞向紧压模最小最大101+6/1.3668左3.83.83.9161+6/1.7486左4.84.84.9251+6/2.20108左6.06.06.1351+6/2.53126左7.07.07.150*1+6/2.98149左8.38.38.4504/1.74+8/2.53128右149左8.38.38.4704+10/2.53111右6.0160左10.09.910.1951+6+12/2.53130右7.2190左11.511.511.71202+8+14/2.53100左166右9.221

17、5左13.013.013.11504+10+16/2.53204左204右10.2230左14.414.414.61851+6+12+18/2.53150左218右12.0263左16.416.416.62403+9+15+21/2.53109右5.0200左10.0260右14.2298左18.618.418.63007+12+18+23/2.53150右7.5250左12.0291右16.2310左20.620.620.84007+12+18+23/2.92170右8.5278左13.9340右18.9381左23.623.624.05007+12+18+24/3.23190右9.5318

18、左15.6389右21.4438左26.526.526.86307+12+18+24/3.67220右11.0354左17.7436右24.2491左29.929.930.28007+12+18+24/4.15240右12.0400左20.0495右27.5560左33.633.633.9注：120、150和240中心线可以不绞。绞合节距控制在10。0.6/1kv 塑料绝缘电力电缆半圆形线芯绞合工艺二芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32标称截面mm2绞合结构单线直径mm6盘12盘18盘收线盘规格mm制

19、造长度m压模直径mm节距mm方向压模直径mm节距mm方向扇形高mm压辊压模直径mm节距mm方向扇形高mm压辊351+62.567.5109左5.0h316004040502+82.565.1121右10.2120左6.0h316004040704+102.566.1135右11.3135左7.2h316004040951+6+122.567.5165右12.8175左8.5h3160020201202+8+142.565.1180左10.2180右图纸180左9.6h3160020201504+10+162.566.1198左11.3198右7.8h2图纸198左10.7h3160020201

20、851+6+12+182.567.5228左12.8228右9.2h2图纸228左11.5h3160010100.6/1kv 塑料绝缘电力电缆扇形线芯绞合工艺三芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32标称截面mm2绞合结构单线直径mm6盘12盘18盘24盘收线盘规格mm制造长度m压模直径mm节距mm方向压模直径mm节距mm方向压辊压模直径mm节距mm方向压辊压模直径mm节距mm方向扇形高mm压辊351+62.567.7109左5.9a316004040502+82.565.1121右10.2120左7.1

21、a316004040704+102.566.1135右11.3135左8.5a316004040951+6+122.567.7165右12.8175左9.9a3160020201202+8+142.565.1180左10.2180右图纸195左11.3a3160020201504+10+162.566.1198左11.3198右图纸198左12.9a3160020201851+6+12+182.567.7228左12.8228右图纸228左14.5a3160010102403+9+15+212.565.5176左10.6255左240右a2图纸268左17.2a3160010103001+6+

22、12+18+242.567.5246左12.8321右321右a2图纸321左17.9a3160010104001+6+12+18+242.928.5297左14.5292右20.0321右a2图纸321左a3160010100.6/1kv 塑料绝缘电力电缆扇形线芯绞合工艺四芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32标称截面mm2绞合结构单线直径mm6盘12盘18盘收线盘规格mm制造长度m压模直径mm节距mm方向压模直径mm节距mm方向扇形高mm压辊压模直径mm节距mm方向扇形高mm压辊351+62.567

23、.5105左6.7e316004040502+82.565.1121右10.2125左7.5e316004040704+102.566.1135右11.3135左9.1e316004040951+6+122.567.5165右12.8167左10.8e3160020201202+8+142.565.1180左10.2189右图纸195左11.7e3160020201504+10+162.566.1198左11.3202右e2图纸198左13.4e3160020201851+6+12+182.567.5228左12.8230右e2图纸228左15.4e3160010100.6/1kv 塑料绝缘电

24、力电缆扇形线芯绞合工艺(3+1)主线芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32标称截面mm2绞合结构单线直径mm6盘12盘18盘24盘收线盘规格mm制造长度m压模直径mm节距mm方向压模直径mm节距mm方向压辊压模直径mm节距mm方向压辊压模直径mm节距mm方向扇形高mm压辊351+62.567.5109左6.6f316004040502+82.565.1121右10.2120左7.1f316004040704+102.566.1135右11.3135左9.3f316004040951+6+122.567.

25、5165右12.8175左10.6f3160020201202+8+142.565.1180左10.2180右图纸195左12.1f3160020201504+10+162.566.1198左11.3198右f2图纸198左13.1f3160020201851+6+12+182.567.5228左12.8228右f2图纸228左14.7f3160010102403+9+15+212.565.5176左10.6255左240右f2图纸258左17.6f3180010103007+12+18+242.567.5246左12.8321左321右f2图纸321左19.4f3180010100.6/1k

26、v 塑料绝缘电力电缆扇形线芯绞合工艺(3+1)地线芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32 标称截面mm2绞合结构单线直径mm6盘12盘18盘收线盘规格mm制造长度m压模直径mm节距mm方向压模直径mm节距mm方向扇形高mm压辊压模直径mm节距mm方向扇形高mm压辊251+62.236.588左6.016004040351+62.567.5105左7.016004040502+82.565.1121右10.2125左8.2g316004040704+102.566.1135右11.3135左9.7g316

27、004040951+6+122.567.5165右12.8167左11.8g3160020201202+8+142.565.0180左10.2189右g2图纸195左13.4g3160020201504+10+162.566.0198左11.3198右g2图纸198左15.5g3160020201851+6+12+182.567.5228左12.5228右g2图纸228左g3160010100.6/1kv 塑料绝缘电力电缆瓦形线芯绞合工艺(4+1)主线芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32标称截面mm2

28、绞合结构单线直径mm6盘12盘18盘24盘收线盘规格mm制造长度m压模直径mm节距mm方向压模直径mm节距mm方向压辊压模直径mm节距mm方向压辊压模直径mm节距mm方向瓦形高mm压辊704+102.566.1135右11.3135左6.216004040951+6+122.567.7165右12.8175左7.0160020201202+8+142.565.1180左10.2180右195左7.8160020201504+10+162.566.1198左11.3198右198左9.2160020201851+6+12+182.567.5228左12.8228右图纸228左9.91600101

29、02403+9+15+212.565.5176左10.6255左240右图纸258左11.5180010103007+12+18+242.567.5246左12.8321左321右图纸321左18001010注：中心导体绞合按圆形绞合工艺执行。0.6/1kv 塑料绝缘电力电缆瓦形线芯绞合工艺(3+2)主线芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32标称截面mm2绞合结构单线直径mm6盘12盘18盘24盘收线盘规格mm制造长度m压模直径mm节距mm方向压模直径mm节距mm方向压辊压模直径mm节距mm方向压辊压模

30、直径mm节距mm方向瓦形高mm压辊704+102.566.1135右11.3135左6.416004040951+6+122.567.7165右12.8175左7.3160020201202+8+142.565.1180左10.2180右195左8.3160020201504+10+162.566.1198左11.3198右198左9.3160020201851+6+12+182.567.5228左12.8228右图纸228左10.8160010102403+9+15+212.565.5176左10.6255左240右图纸258左11.5180010103007+12+18+242.567.5

31、246左12.8321左321右图纸321左18001010注：中心导体绞合按圆形绞合工艺执行。0.6/1kv 塑料绝缘电力电缆瓦形线芯绞合工艺(3+2)中性线芯vv、yjv、vlv、yjlv、vv22、yjv22、vlv22、yjlv22 、vv32、yjv32、vlv32、yjlv32 标称截面mm2绞合结构单线直径mm6盘12盘18盘收线盘规格mm制造长度m压模直径mm节距mm方向压模直径mm节距mm方向瓦形高mm压辊压模直径mm节距mm方向瓦形高mm压辊351+62.567.5105左6.616004040502+82.565.1121右10.2125左8.916004040704+1

32、02.566.1135右11.3135左9.016004040951+6+122.567.5165右12.8167左11.1160020201202+8+142.565.0180左10.2189右195左13.1160020201504+10+162.566.0198左11.3198右198左160020201851+6+12+182.567.5228左12.5228右图纸228左16001010注：中心导体绞合按圆形绞合工艺执行。束 丝 工 艺 卡js-500a高速束绞线机第五种软铜导体标称截面mm2导体结构根数/单线直径mm计 算 外 径mm节距不大于mm绞 向节距配换轮备注ab0.516/0.200.92 23.0左0.93（修正值）0.7524/0.201.12 28.0左1.14（修正值）1.032/0.201.30 32.5左1.31（修正值）1.530/0.251.57 39.3左1.59（修正值）2.549/0.252.04 51.0左2.06（修正值）456/0.302.5964.8左2.61（修正值）612/0.301.1935.7左84（712）/0.301012/0.401.5847.4左84（712）/0.401618/0.401.9558.5左126（718）/0.402528/0.402.4372.9左196（728）/0.403523