【建筑行业】起重作业

1、cspc nanhai petrochemicals project 中 海 壳 牌 南 海 石 化 项 目 construction rigging work operations 施工起重作业施工起重作业 project procedure: pr-8710-0000-0008 项目程序：pr-8710-0000-0008 project management contractor (pmc) 项目管理承包商(pmc) rev 版本 date 日期 reason for issue 发布原因 by 发布人 chkd 审核人 qa 质保 appr. 批准人 0023 jan 02issued

2、 for itb 招标用pfavcfcb 0119 feb 02 incorporate project requirements 加入项目要求 pafjrdd 0212 jun 02 incorporated chinese translation 加入中文翻译 azjrdd 0322 mar 03 incorporate epc and c contractors responsibility.加入总承包 商和施工承包商的职责 dktkobclkmc document issue/revision information document #: pr-8710-0000-0008 cons

3、truction rigging work operations current revision #: rev03 reason for issue/revision: this document is revised because: current procedure refers bsf as directly responsible in the development and execution of rigging program for the performance of epc and c contractors work. description of change: d

4、efine the procedure as guidelines instead of standard work process. define medium lifts as more than 10 less than 50 tons instead of more than 10 less than 30 tons. include any lifts that exceed 75% but less than 90% of cranes chart capacity. define heavy lifts as 50 tons or greater instead of 30ton

5、s or greater. further define critical lift as any multiple crane lift where either crane exceed 75% of the cranes chart capacity. remove certified rigging engineer role in lieu of bsf rigging department. include epc and c contractors as responsible in classification of lifts, development of lift pla

6、n, review, approval and execution of light, medium and heavy lifts. bsf rigging department to review and approve only heavy, critical lift plans and heavy haul plan. applicability: this document applies to: epc and c contractors and other third party crane rentals. name of contact person: dennis kiu

7、 contact number: +86 752 556 5944 construction rigging work operations 施工起重作业施工起重作业 table of contents 目录目录 no. page 编号 页码 1.0purpose 目 的4 2.0scope 范 围4 3.0definitions 定 义7 4.0responsibilities 职 责10 5.0instructions 说 明12 6.0references 参考文献26 7.0attachments 附 件27 1.0purpose目目 的的 this procedure defines

8、 the guidelines for preplanning and executing work operations related to construction hauling and lifting activities. 本程序定义有关施工拖运和起重工作的方案制定和实施的指导。 2.0scope 范范 围围 2.1this procedure applies to all bsf construction projects. it encompasses all hauling and lifting work operations performed by project pe

9、rsonnel including contractor and/or third party employees. 本程序适用于所有 bsf 施工项目，包括承包商和/或第三方雇员在内的所有项目人员进行的拖运和 起重工作。 2.2this procedure also provides the minimum standards for hauling and lifting work activities performed by epc and c contractors on all bsf projects. while contractors may elect to use alt

10、ernate documentation to control the work process, they shall comply with the intent of this procedure by: 本程序也为所有bsf项目的总承包商和施工承包商所进行的拖运和起重活动 规定最低的标准。承包商可选用其它替代文献来控制工作过程，但同时应通 过如下手段满足本程序的意图： a) developing a project specific hauling/lifting execution plan describing how the work will be accomplished.

11、开发项目某特定的拖运和起重实施方案，描述该工作将怎样完成。 b) submitting detailed hauling/ lifting plans, calculations, and drawings to bsf for approval as described in this procedure. 按本程序的描述，向bsf报送详细的拖运/起重方案、计算书和草图以供 批准。 c)verifying lift crane setups prior to performing the work. 工作开始前检查起重吊车的配置。 d) executing hauling and lifti

12、ng work per the approved plan. 按照批准的方案进行拖运和起重作业。 e) removing hauling and lifting equipment from the site after the completion of the work. 工作结束后，将拖运和起重设备从现场移走。 any deviation from this procedure shall be documented and submitted in advanceto the bsf pfe, who will obtain approval from the appropriate

13、authorities. 任何与本程序的偏差都应书面记录并事先报告bsf现场工程部经理，有现场 工程部经理从适当的职权部门获得批准。 2.3change in this revision. 本版次修改. paragraph 2.3: add summaries of the all changes. 2.3节: 加入修改汇总. 2.3.1. paragraph 1.0: change “standard work process” to “guidelines”. 1.0节: 修改“标准工作过程”为“指导” 2.3.2. paragraph 2.2: change “(sub)contract

14、ors” to “epc and c contractor”. 2.2节: 修改“分/承包商” 为“总承包商和施工承包商”. 2.3.3. paragraph 3.4: add “safe limit of approach for power lines”. 3.4节: 加入“与电力线的安全距离”. paragraph 3.6: add “epc and c contractors “before “rigging supervisor or ringing engineer”. 3.6节: 在“起重主管或起重工程师”前加入“总承包商和施工承包商”. paragraph 3.8: add n

15、ew contents and change “30tons” to “50tons”. 3.8节: 修改“30吨”为“50吨”, 加入新内容. paragraph 3.9: change “30tons” to “50tons”. 3.9节: 修改“30吨”为“50吨”. paragraph 3.10: add new contents. 3.10节: 加入新内容. paragraph 3.11: change “project rigging engineer” to “epc and c contractors rigging engineer”. change “project fie

16、ld engineer” to “epc and c contractors lead field engineer.” 3.11节:修改“项目起重工程师”为“总承包商和施工承包商起重工程师” . 修改”现场工程部经理” 为 “总承包商和施工承包商.” paragraph 3.12: deleted paragraph 3.12 in revision 01. change “rigging supervisor” to “ epc and c contractors rigging supervisor.” 3.12节:删除01版中3.12节.修改“起重主管”为“总承包商和施工承包商起 重主

17、管”. 2.3.4. paragraph 4.0: deleted paragraph 4.0 in revision 01. replace it with paragraph 5.0 “ responsibilities”. 4.0节: 删除01版中4.0节, 用5.0节“职责”代替. paragraph 4.1: change “senior construction manager” to “epc and c contractors construction manager”. 4.1节: 修改“高级施工经理”为“总承包商和施工承包商施工经理”. paragraph 4.2: cha

18、nge “field superintendent” to “epc and c contractors field superintendent”. 4.2节: 修改“现场总监” 为“总承包商和施工承包商现场总监”. paragraph 4.3: change “project field engineer” to “ epc and c contractors lead field engineer(lfe). 4.3节: 修改“现场总监” 为“总承包商和施工承包商现场总监”. paragraph 4.4: change bsf rigging departments responsibi

19、lities. 4.4节: 修改bsf起重部职责. paragraph 4.5: change “project field engineer” to “ epc and c contractors rigging engineer. change “pfe” to “lfe”. 4.5节: 修改“现场工程部经理”为“总承包商和施工承包起重工程师”. paragraph 4.6: change “rigging supervisor” to “ epc and c contractors rigging supervisor”. 4.6节:修改“起重主管”为“总承包商和施工承包起重主管”. d

20、elete paragraph 5.7 in revision 01. 删除01版中的5.7节. 2.3.5. paragraph 5.1: change “30ton” to “50ton”. change “ pfe/contractor” to “epc and c contractors lfe”. add new contents. 5.1节: 修改“30吨”为“50吨”. 修改“现场工程部经理/承包商”为“ 总承包商和施工承包商现场主管”. 加入新内容. paragraph 5.2: change “senior construction manager” to “epc and

21、c contractors construction manager”. change “pfe” to “lfe. 5.2节:修改“高级施工经理”为“总承包商和施工承包商施工经理”.修改 “pfe” 为“lfe”. paragraph 5.3.2: change “the project rigging engineer” to “epc and c contractors rigging engineer.” 5.3.2节: 修改“项目起重工程师”为“总承包商和施工承包起重工程师”. paragraph 5.6.1: change “pfe” to “epc and c contracto

22、rs lfe”. 5.6.1节: 修改“现场工程部经理”为“总承包商和施工承包商主管工程师”. paragraph 5.7.1: change “the project rigging engineer” to “epc and c contractors rigging engineer”. delete “for medium lifts, the epc or c contractor or bsf (as appropriate) shall complete the checklist.” 5.7.1节: 修改“项目起重工程师”为“总承包商和施工承包商起重工程师”. 删除“中级起重可

23、有epc总包商或施工承包商完成核查.” 2.3.6. paragraph 7.6: delete attachment f bsf certified rigging engineer qualification 7.6 节: 删除 附件fbsf持证起重工程师资质审核 3.0definitions 定定 义义 3.1lifting 起起 重重 the process of lifting or positioning equipment, components, or materials with a machine. 使用机械将设备、部件或材料提升或定位的过程。 3.2lifting dev

24、ice 起重装置起重装置 any machine or device used to lift a load from its supporting surface. such devices include, but are not limited to the following; crane, hoist, hoisting system, chain fall, come-along, jack, jacking system, gin pole, derrick, monorail hoist, gantry crane, levers, pulley system, air bag

25、 jack, strand lift system, etc. 任何提升荷载离开其支撑面的机械或设备。这样的设备包括但不仅限于下 列：吊车、卷扬机、提升机系统、倒链、拖曳机、千斤顶、千斤顶系统、 抱干、起重架、单轨卷扬机、龙门架、杠杆、滑轮系统、气囊千斤顶、钢 绞线提升系统等。 3.3hauling拖拖 运运 the process of relocating or moving heavy equipment, components, or materials (which require a crane to load any lift that exceed 75 percent but

26、 less than 90 percent of the cranes chart capacity; any multi-crane lift below 75 percent of either cranes load capacity. 有效荷载重量在10吨到50吨之间的起重。高于吊车载荷性能表75%,低于90% 的起重.多车起吊时, 低于每个吊车载荷性能表75%的起重. 3.9heavy lift 重型起重重型起重 any lift where the payload weight is 50 tons or greater. 有效荷载重量大于或等于50吨的起重。 3.10critic

27、al lift关键起重关键起重 any lift that exceeds 90 percent of cranes chart capacity; any multiple- crane lift where either crane exceed 75% of the cranes load chart capacity; requires one (or both) of the cranes to change locations during the lifting operation; any up-ending operation during the lift; or any

28、lift over operating or occupied facilities, process pipe racks, or near power lines. any lift involving a complex rigging arrangement or that requires specialty rigging shall also receive this classification. bsf project management may classify any lift that involves sensitive or costly equipment as

29、 critical. 任何超过吊车额定荷载80%的起重；任何吊车组合起重高于其中一个吊车载 荷性能表75%的起重；起重过程中要求吊车移动; 起重过程中有倒立操作; 任何越过运行或占用的设施、工艺管架或靠近高压线路的起重。任何包含 复杂索具安排或要求特殊索具的起重也在这之列。bsf项目管理者可能把包 含敏感或贵重设备的吊装也作为关键。 3.11epc and c contractors rigging engineer 总总承包商和施工承包承包商和施工承包商起重工程师商起重工程师 rigging engineer is an individual, designated by the epc a

30、nd c contractors lead field engineer (lfe), who meets the minimum qualification standards for performing his duties as outlined in this document. the qualification standard for the rigging engineer is in attachment d. 起重工程师是由总承包商和施工承包商现场主管工程师指定的、具备完成 本文件描述的本职工作所需最低的资质要求的个人。起重工程师的资质标 准见附件d。 3.12epc a

31、nd c contractors rigging supervisor 总总承包商和施工承包承包商和施工承包商起重主管商起重主管 the rigging supervisor is an individual with demonstrated technical skills who is assigned responsibility for planning and supervising heavy haul, heavy lift, and/or general rigging work operations on a project. 起重主管是一位已证明具有技术技能的人，它将负责

32、策划和监督某一具体 的重物拖运、重物吊装或一般起重工作的实施。 4.0responsibilities 职职 责责 4.1epc and c contractors construction manager 总总承包商和施工承包承包商和施工承包商施工经理商施工经理 the construction manager is responsible for ensuring that all project hauling and lifting work operations are performed in accordance with the requirements of this pro

33、cedure. 总承包商和施工承包商施工经理负责确保本项目所有拖运和起重工作都按 照本程序的要求完成。 4.2epc and c contractors field superintendent 总总承包商和施工承包承包商和施工承包商现场总监商现场总监 the field superintendent is responsible for planning and directing all project work operations in accordance with the requirements of this procedure. 现场监理负责按照本程序的要求策划和指导所有起重

34、工作的实施。 4.3epc and c contractors lead field engineer (lfe) 总总承包商和施工承包承包商和施工承包商现场主管工程师商现场主管工程师(lfe) the lfe is responsible for overseeing the design of lifting systems, hauling systems, and temporary structural systems required to support project work operations. the lfe is also responsible for ensuri

35、ng that all heavy haul plans and that all critical or heavy lift plans are reviewed and approved in accordance with this procedure, prior to the start of the work. the lfe is responsible for the appropriate categorization of all critical lifts. 现场工程部经理（pfe）负责监管支持起重工作的起重系统、拖运系统和临 时支撑系统的设计。项目现场工程部经理也负

36、责确保所有重型拖运和关键 或重型起重方案都按照本程序的要求在开始工作前取得审核和批准。现场 工程部经理负责所有关键起重种类的适当划分。 4.4bsf rigging department bsf 起重技术部起重技术部 the bsf rigging department reviews heavy haul plans, heavy lift plans, and critical lift plans developed by epc and c contractors. review and approval of heavy haul, heavy and critical lift p

37、lans is mandatory. bsf审查由总承包商和施工承包商编写的重型拖运方案、重型起重方案和关 键起重方案，并提供重型起重技术培训服务。重型拖运和重型起重方案的审 核和批准是强制的。 4.5epc and c contractors rigging engineer 总总承包商和施工承包承包商和施工承包商起重工程师商起重工程师 the rigging engineer is responsible for preparing all necessary rigging plans and calculations under the direction of the lfe and

38、 the rigging supervisor as required by this procedure. the rigging engineer also monitors general project rigging operations to ensure that all lifts are performed in accordance with normal safe rigging operations. 按照本程序的要求，项目起重工程师负责在现场主管工程师和起重主管的 指导下起草所有起重方案及其计算书。起重工程师还负责监督一般起重操 作，确保所有的起重按照正常的安全操作程

39、序进行。 4.6epc and c contractors rigging supervisor 总总承包商和施工承包承包商和施工承包商起重主管商起重主管 the rigging supervisor is responsible for developing safe work methods and plans for rigging operations and for supervising the performance of the work. the project rigging engineer assists the rigging supervisor by provid

40、ing the design support needed for the rigging plan development. 起重主管负责开发起重操作的安全工作方法和方案并监督起重工作的完成 。项目起重工程师为起重主管提供开发起重方案所需的设计支持。 5.0instructions 说说 明明 5.1lift categories 起重分类起重分类 light lifts 轻型起重轻型起重 (10 tons and less) （小于或等于10吨） planned and executed using good rigging practices. 以好的起重方式策划并实施。 rigging

41、 operation is under supervisor direction, using qualified crane operators and qualified riggers 使用有资质的吊车司机和起重工，在监理指 导下进行。 medium lifts 中型起重中型起重 (more than 10 less than 50 ton) （1050吨） rigging plans are required. 要求有起重方案 epc and c contractors lfe is required to approve all medium lift plans. 方案需得到现场工

42、程部经理/承包商的批 准。 heavy haul, critical & heavy lifts 重型拖运，关键和重型重型拖运，关键和重型 起重起重 (50 tons or more, or per section 3) 大于等于50吨或按第3 节说明 rigging plans are required. 要求有起重方案 epc and c contractors rigging engineer to prepare rigging plans. bsf rigging department to review and approve all rigging plan. 总承包商和施工承包

43、商起重工程师bsf起 重工程部必须审核和批准所有起重方案 。 5.1.1light lifts do not require a formal rigging plan or calculations. however, light lifts shall be performed under the direction of a superintendent, a qualified crane operator, and a qualified rigger using safe rigging work practices. 轻级起重轻级起重不要求正是的起重方案和计算。然而，轻级起重应在

44、监理 指导下，由有资质的吊车司机和起重工以安全的工作方式完成。 5.1.2project rigging engineer, in conjunction with the rigging supervisor and field superintendent, shall prepare a detailed rigging plan for each medium lift. these plans shall be reviewed and approved by the epc and c contractors lfe. epc or c contractors performing

45、 medium lifts must provide and approve a written lift plan. 起重工程师应与起重主管、现场总监一起为每个中型起重中型起重准 备详细的起重方案。这些方案应由总承包商和施工承包商现场主管 工程师审核并批准。epc 总包商和施工承包商进行中级起重时必须提交书面的经批准的起重 方案。 5.1.3a written rigging plan and supporting calculations shall be prepared for heavy haul operations, heavy lifts, and critical lifts

46、. this plan should be prepared by epc and c contractors rigging engineer and reviewed by epc and c contractors lfe, field superintendant. all heavy lift, critical lift, and heavy haul plans must be approved by a bsf rigging department. 重型拖运、重型起重和关键起重必须有书面的起重方案及计算书重型拖运、重型起重和关键起重必须有书面的起重方案及计算书。 该方案应由总

47、承包商和施工承包商起重工程师起草,并由总承包商和 施工承包商现场主管工程师审核。所有重型起重、关键起重和重型 拖运方案必须区、取得bsf起重工程部批准。any lifts occurring at warehousing facilities, lay down areas, mechanics shops, or at off- site locations (jetty rail sidings, ports, etc) are to be identified by the supervisor or manager of that area/facility, categorized,

48、 then planned and approved according to category. 在仓库、堆场、车间或场外（码头、铁路、港口等）进行的任何起重作 业应先由这些区域的主管或经理鉴别分分类类，然后按照这个分类准备 并审批方案。 5.1.4lifts occurring during the assembly of large cranes must be categorized, planned, and approved according to category. 大型吊车的装配过程中发生的起重作业必须经分分类类，并按照分类准 备并审批方案。 5.2rigging appro

49、ach 起重工作方法起重工作方法 5.2.1the epc and c contractors lfe shall determine applicable codes and standards pertaining to rigging and hauling operations at the construction site. local jurisdictional regulations, owner requirements, and bsf standards & manuals shall form the basis of the project-specific req

50、uirements. 总承包商和施工承包商现场主管工程师应决定适用于施工现场起重 和拖运作业有关的规范和标准。地方政府条例、业主要求和bsf手册 及标准应成为本项目特定要求的基础。 5.2.2this procedure establishes minimum guideline for the review and approval of hauling and lifting plans. the project rigging plan shall identify any project specific requirements that exceed these minimum s

51、tandards. 本程序确定审核和批准拖运和起重方案的最低指导。项目起重方案 还应明确任何其它超出这些最低标准的项目特定要求。 5.2.3epc and c contractor construction manager, lfe, field superintendent shall be aware that all lifts must be categorized (light, medium, heavy, or critical). all lifts are to be planned in accordance with specific requirements of th

52、eir category. 总承包商和施工承包商施工经理、现场主管工程师和现场总监应明 确到所有的起重作业必须分分类类（轻型、中型、重型或关键的）。所有起 重作业按其类别的特定要求进行准备。 5.2.4categorization of lifts shall be an ongoing activity for the duration of the project. the project rigging engineer, area/discipline superintendents, area/discipline field engineers, warehouse/field m

53、aterials managers, lfe, and field superintendent shall continuously monitor activities and categorize lifts in accordance with weight. categorization is required so that the lift can be planned in accordance to the specific requirements of its category. 起重分类在项目过程中应适时进行。起重分类在项目过程中应适时进行。项目起重工程师、区域/专业总

54、 监、区域/专业现场工程师、仓库/现场材料经理、现场主管工程师和 现场总监应不断的监督这项工作并按照重量对起重分类。起重之所 以分类是因为这样可以按照其类别的特定要求进行准备。 note:due to the nature of construction, with equipment and material deliveries continuously arriving on-site (sometimes without notification), the lfe, field materials manager and warehouse managers must ensure

55、a program (methodology) is in place to handle these loads and comply with this procedure. one example would be to develop a standing rigging plan (or procedure) in which the only changes needed would be the new lift weights of the materials being off-loaded. another approach would be to ensure heavy

56、 deliveries arrive on site with prior notification, to provide engineering ample time to prepare the required rigging plan. whatever method is desired, it should be included in the project hauling/lifting execution plan. 注：注：因为施工不断地有设备和材料到场这个特点（有时没有事先通 知），现场主管工程师、现场材料经理和仓库经理必须确保现场有 一套程序（方法）按照本程序要求处理

57、这些荷载。比如开发一个标 准的起重方案（或程序），该方案每次唯一需要变化的就是到货材 料的重量。另一个方法就是确保现场每次重件到货都有事先通知， 以便有充足的时间准备起重方案。不论是哪一个方法，它都应包括 在项目拖运/起重实施方案中。 5.2.5epc and c contractors construction manager, field superintendent, lfe, and bsf rigging department shall determine the project approach to heavy haul and heavy lift rigging work

58、operations. this summary shall include a general summary of the “approach” (rigging execution plan) in the projects construction execution plan. 总承包商和施工承包商施工经理、现场总监、现场主管工程师和bsf 起重技术部应决定项目重型拖运和重型起重的作业方法。该方法应 是一个包括在项目施工实施方案内的一般性的方法概要（起重实施 方案）。 this summary or rigging execution plan should include: a l

59、ist of heavy or critical loads, a summary of anticipated contractor participation, a list of planned heavy haul equipment and cranes (large and small), a list of applicable codes and standards, and a summary of anticipated personnel training requirements. 该方法概要或起重实施方案应包括：重型或关键荷载清单，预期承 包商参与概要，重型拖运设备和

60、吊车（大型或小型）的计划清单， 适用的规范标准清单和预期人员培训要求概要。 5.2.6the rigging execution plan should also indicate the travel route within the site and the orientation of site heavy lift equipment. the rigging execution plan should be developed early and should be given to the project design engineering group to ensure tha