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1、md系列煤矿用多级耐磨离心泵使用说明书长沙宏力水泵厂2014-11-04目录1、概述12、结构特征23、技术特性性能曲线及性能表44、安装图及安装尺寸表435、安装、调整856、使用、操作877、故障分析与排除888、保养、维修889、运输、贮存9010、开箱及检查9011、简单计算说明90本使用说明书编写依据:gb9969.11998工业产品使用说明书总则1、概述1.1 md型煤矿用耐磨多级离心泵,是我厂在d型煤矿用卧式单吸多级离心泵的基础上,改进设计的一种耐磨多级离心泵。md型煤矿用耐磨多级离心泵高效节能,耐磨可靠,寿命长。适用于输送清水及固体颗粒含量不大于1.5%(体积浓度)的中性矿井水
2、(粒度小于0.5mm),以及类似的其他污水的液体。特别适用于煤矿等矿山排水。md型煤矿用耐磨多级离心泵输送的介质温度不高于80。1.2泵型号意义说明md280-656 100md458md煤矿用耐磨多级离心泵 100吸入口直径为100mm280设计点流量(m3/h) md煤矿用耐磨多级离心泵65设计点单级扬程(m) 45设计点单级扬程(m)6泵的级数 8泵的级数1.3性能范围(按设计点)流量:6.3720 m3/h扬程:501140m1.4产品执行标准:mt/t114-2005煤矿用多级离心泵,q/csb1-2007多级清水离心泵。警告a)本系列泵的配套电机:yb系列电机可用于井下,但不能用于
3、采掘工作面,用于采掘工作面必须配用ybk系列电机,y系列电机不能用于井下,电机必须要可靠接地!b)泵不允许在无液体介质状态下点动或运转!c)泵组的转动部分在运行时不准触摸!1.5警告2、结构特征md型煤矿用耐磨多级离心泵为两端支承,壳体部分为节段式,泵的传动方式是通过柱销弹性联轴器与电机联结,泵的旋转方向,从驱动端看,泵为顺时针方向旋转。泵的结构见图1。2.1定子部分主要由吸入段(进水段)、中段、吐出段(出水段)、导叶、填料函体(尾盖)和轴承体等分别用拉紧螺栓联接成一体,从联轴器端看,泵吸入口为水平右方向,吐出口为垂直向上。2.2转子部分主要由轴、叶轮、平衡盘、轴承及轴套等组成。2.3泵的密封
4、2.3.1泵吸入段(进水段)、中段、吐出段(出水段)之间的静止结合面用纸垫或二硫化钼来密封。2.3.2泵各级间采用节流密封。2.3.3泵的两侧轴封采用软填料密封。2.3.4采用挡水圈挡水,防止水进入轴承。2.4轴承部分除md6-25、md12-25型泵轴承采用gb/t292-94角接触球轴承以外,其余泵型的整个转子由两端的圆柱滚子轴承gb/t283-94支承;轴承采用3号通用锂基润滑脂润滑。由于md6-25、md12-25型泵轴承采用了gb/t292-94角接触球轴承,所以转子无轴向窜动量,其余泵型的转子应有轴向窜动量。2.5平衡部分由于叶轮前后盖板受压面积不等,产生轴向力,此轴向力由平衡装置
5、承担。泵的平衡装置由平衡盘、平衡套、平衡环组成。泵的平衡室由吐出段(出水段)、填料函体(尾盖)、平衡水管部件所组成,平衡水管部件绝对不允许堵塞,可用闸阀调节平衡水管部件内水的流动。3、技术特性性能曲线及性能表性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md6-2533.756.37.51.041.752.0876.57573.5295027.842.038.82.813.063.875.52.02.02.0138864102100983.754.085.167.5
6、965127.5125122.54.685.116.457.510661531501475.626.137.74111167178.5175171.56.567.159.031112682042001967.498.1710.32151369229.5225220.58.439.1911.6115146102552502459.3710.2112.9018.515611280.5275269.510.311.2314.1918.51661230630029411.2412.2515.4818.517613331.5325318.512.1813.2816.7718.51861435735034
7、313.1114.3018.0618.5196性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md12-2537.512.515.02.083.474.1784.67569295036.852.149.54.704.905.697.52.02.02.01461064112.8100926.266.537.591111951411251157.838.179.49111316169.21501389.399.8011.39151447197.417516110.9611
8、.4313.29151578225.620018412.5213.0715.1818.51709253.822520714.0914.7017.0818.51831028225023015.6516.3318.982219511310.227525317.2217.9720.882220812338.430027618.7819.6022.783022313366.632529920.3521.2424.673023614394.835032221.9122.8726.5730250性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮
9、直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md12-5036.312.515.01.753.474.17156150135295023.042.540.611.6412.0113.5818.52.02.02.0200258420820018015.5216.0218.1122279526025022519.3920.0222.6430300631230027023.2724.0327.1730321736435031527.1528.0331.6937342841640036031.0332.0436.2245363946845040534.9136.0440.75453
10、841052050045038.7940.0545.28554051157255049542.6744.0549.80554261262460054046.5548.0654.3375447性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md25-3031525304.176.948.331029082.5295044.659.856.09.3410.2512.04152.02.02.0160175413612011012.4613.6616.0518.5192517
11、0150137.515.5717.0820.0622209620418016518.6820.4924.07302267238210192.521.8023.9128.0830243827224022024.9127.3232.10372609306270247.528.0330.7436.11372771034030027531.1434.1640.1245294性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md46-3033046558.3312.815.310
12、29075295053.966.862.215.4616.8818.06222.02.42.9164180413612010020.6122.5024.0830197517015012525.7728.1330.1037214620418015030.9233.7636.1237231723821017536.0839.3842.1445248827224020041.2245.0148.1655265930627022546.3850.6354.18552821034030025051.5456.2660.2075299性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(k
13、w)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md46-50/8433046558.3312.815.3166.5150126295047.762.259.128.5230.2131.93372.02.42.7210264422220016838.0240.2842.58452855277.525021047.5350.3553.2255307633330025257.0460.4263.87753277388.535029466.5470.4974.5175348844440033676.0580.5685.16903739499.5
14、45037885.5590.6395.801103901055550042095.06100.70106.4411041111610.5550462104.56110.77117.0913243212666600504114.07120.84127.73132453性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md85-452558510015.323.627.81029078295057.270.465.126.7129.5932.63372.73.64.2200
15、199315313511740.0644.3948.9455224420418015653.4259.1965.2675250525522519566.7773.9881.5790275630627023480.1388.7897.89110300735731527393.48103.57114.201323268408360312106.84118.37130.521323519459405351120.19133.17146.83160376性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(
16、l/s)轴功率pa电机功率md85-672558510015.323.627.8152134118295052.267.062.743.6146.3051.25552.53.54.0235720322820117765.4269.4476.8890880430426823687.2392.59102.5011010405380335295109.04115.74128.1313212006456402354130.84138.89153.7616013607532469413152.65162.04179.3820015208608536472174.46185.19205.012201680
17、9684603531196.27208.33230.632501840性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md155-30210015518527.84351.4656053148059.573.267.829.834.639.4452.02.12.5305490397.59079.544.651.959.175560413012010659.569.278.8906305162.5150132.574.486.598.511070061951801598
18、9.3103.8118.21327707227.5210185.5104.1121.1137.81608408260240212119.0138.4157.51609109292.5270238.5133.9155.7177.220098010325300265148.8173.0196.92001050性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md155-67310015518527.84351.4228201177295060.274.068.3103.11
19、14.7130.61323.95.36.22359544304268236137.5152.9174.120011055380335295171.9191.1217.622012566456402354206.3229.3261.128014077532469413240.7267.5304.631515588608536472275.0305.7348.235517099684603531309.4344.0391.74501860性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功
20、率pa电机功率md200-26214020025038.955.669.4565244148064.876.470.032.937.142.8452.02.63.1298578384786649.455.664.27565341121048865.974.185.690728514013011082.492.7107.0110803616815613298.8111.2128.41328787196182154115.3129.7149.81609538224208176131.8148.3171.220010289252234198148.3166.8192.6200110310280260
21、220164.7185.4214.02501178性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md280-43218528033551.477.893.1948676148063.276.770.774.985.598.11102.43.13.73606673141129114112.4128.2147.11607874188172152149.9171.0196.12009085235215190187.3213.7245.2250102862822582282
22、24.8256.5294.231511497329301266262.3299.2343.235512718376344304299.7342.0392.340013919423387342337.2384.7441.34501512性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md280-65218528033551.477.893.1136130116148058.672.967.8116.9136.0156.11602.33.13.64308243204195
23、174175.4204.0234.125010064272260232233.9272.0312.235511885340325290292.3339.9390.240013706408390348350.8407.9468.350015527476455406409.2475.9546.363017348544520464467.7543.9624.471019169612585522526.2611.9702.4800209810680650580584.6679.9780.48002280性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)
24、r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md300-65223030036063.983.3100.0134130120148061.673.868.2136.3143.9172.52002.73.23.74408353201195180204.4215.9258.828010304268260240272.5287.8345.035512255335325300340.6359.8431.345014206402390360408.8431.7517.556016157469455420476.9503.7603.863018108536520480545
25、.0575.7690.071020059603585540613.1647.6776.3800220010670650600681.3719.6862.59002395性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md360-60325036042069.4100116.7198180165148062.976.770.3214.3230.1268.52802.83.84.243210404264240220285.8306.8357.940012405330300
26、275357.2383.5447.445014406396360330428.6460.2536.956016407462420385500.1536.9626.463018408528480440571.5613.5715.980020409594540495642.9690.2805.4900224010660600550714.4766.9894.99002440性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md420-93232042048088.9116.
27、7133.3196186172148061.173.767.7279.6288.7332.13553.34.04.452218753294279258419.3433.0498.250023154392372344559.1577.3664.271027555490465430698.9721.7830.390031956588558516838.7866.0996.3100036357686651602978.41010.31162.31250407587847446881118.21154.71328.41400451598828377741258.01299.01494.51600495
28、5109809308601397.81443.31660.51800539511107810239461537.51587.61826.620005835121176111610321677.31732.01992.620006275性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md420-95232042048088.9116.7133.3200190180148060.973.467.3286.2296.1349.63553.34.04.452518803300
29、285270429.3444.1524.456023254400380360572.4592.2699.271027705500475450715.5740.2874.090032156600570540858.6888.21048.91120366077006656301001.71036.31223.71250410588007607201144.81184.31398.51400455099008558101287.91332.31573.3160049951010009509001431.01480.41748.11800544011110010459901574.11628.4192
30、2.920005885121200114010801717.21776.52097.722406330性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md450-60233545050093.1125139130120110148066.778.971.9177.8186.4208.32503.54.44.843015003195180165266.7279.6312.535517504260240220355.6372.8416.645020005325300275
31、444.5466.0520.856022506390360330533.4559.2625.063025007455420385622.3652.4729.180027508520480440711.2745.5833.390030009585540495800.2838.7937.41000325010650600550889.1931.91041.611203500性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md450-90233545050093.11251
32、39190180170.8148062.075.168.2279.6293.7341.03553.44.34.753019003285270256.2419.4440.6511.556023504380360341.6559.2587.5682.071028005475450427698.9734.3852.590032506570540512.4838.7881.21023.0112037007665630597.8978.51028.01193.5125041508760720683.21118.31174.91364.1140046009855810768.61258.11321.815
33、34.616005050109509008541397.91468.61705.118005500性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md500-402360500600100139166.7858070148070.781.573.3117.9133.7156.01603.85.05.738514903127.5120105176.8200.5234.125017304170160140235.7267.3312.131519705212.5200175
34、294.7334.1390.140022106255240210353.6401.0468.150024507297.5280245412.5467.8546.156026908340320280471.5534.6624.263029309382.5360315530.4601.5702.2710317010425400350589.3668.3780.28003410性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md500-572375500555104.213
35、9154.2123.6114100148068.480.272.8184.5193.6207.62503.84.85.243515203185.4171150276.8290.3311.435517904247.2228200369.1387.1415.245020605309285250461.4483.9519.056023306370.8342300553.6580.7622.863026007432.6399350645.9677.4726.780028708494.4456400738.2774.2830.590031409556.2513450830.4871.0934.31000
36、341010618570500922.7967.81038.111203680性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md580-602450580638125.0161.1177.2130120110148069.781.173.2228.6233.7261.12804.35.35.745315303195180165342.9350.6391.645018104260240220457.1467.4522.256020905325300275571.458
37、4.3652.771023706390360330685.7701.1783.380026507455420385800.0818.0913.8100029308520480440914.3934.91044.41120321095855404951028.61051.71174.912503490106506005501142.91168.61305.514003770性能表型 号级数流量q扬程h(m)转速n(r/min)效率(%)功率(kw)必需汽蚀余量(npsh)r(m)叶轮直径(mm)质量(kg)(m3/h)(l/s)轴功率pa电机功率md580-702450580638125.0161.1177.2148140130148068.680.072.5264.4276.4311.53554.45.15.548015803222210195396.6414.6467.350018904296280260528.8552.8623.171022005370350325661.0691.0778.980025106444420390793.2829.2934.6100028207518490455925.4967.51090.41120313085925605201057.61105.71246.21250344096666305851189.81243.9140
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