井下设备介绍

1、Caterpillar Underground Mission 卡特彼勒井下使命卡特彼勒井下使命 在全球市场上成为公认的井下矿用设备在全球市场上成为公认的井下矿用设备 领先的优秀供应商领先的优秀供应商 To be the Recognised Leading Supplier of Quality Underground Mining Equipment for the World Market. Brief History 简单历史简单历史 Global Summary 全球简介全球简介 Product Range 产品系列产品系列 Product Development 新产品新产品 Ag

2、enda 目录目录 Caterpillar Underground Mining Pty Ltd (UGM) 卡特彼勒井下矿用设备公司 Cradle Mountain Agriculture Queenstown Wineglass Bay Port of Burnie, Tasmania 塔斯马尼亚州波尼港塔斯马尼亚州波尼港 1975 DB Elphinstone 1986 First LHD 第一台井下铲运机第一台井下铲运机 1995 Establishment of CEPL 成立了成立了CEPL 2000 100% Caterpillar Ownership 卡特彼勒全部并购卡特彼勒全

3、部并购 2001 1000th Unit Delivered 第第1000台设备交机台设备交机 2003 Caterpillar Branding 开始用卡特彼勒品牌销售开始用卡特彼勒品牌销售 2005 Australian Large Advanced Manufacturer Export Award 赢得澳大利亚大型先进出口厂商奖赢得澳大利亚大型先进出口厂商奖 2006 2000th Unit Delivery 第第2000台交机台交机 Company History 公司历史公司历史 Growth - 1986 Sales 销售销售 $6.5M Employees员工员工 33 成长成

4、长Growth - 1986 Employee Numbers员工数员工数 销售台量销售台量 澳大利亚澳大利亚海外海外全部全部 Facilities 硬件硬件 Parts Distribution 零件分销零件分销 Assembly / Admin 组装组装/管理管理 Fabrication 加工加工 Test Facility 测试基地测试基地 Truck Assembly 卡车组装卡车组装 Loader Assembly 铲运机组装铲运机组装 Facilities Hopkinson Street Facilities Assembly 组装组装 Facilities Fabricatio

5、n 加工加工 Facilities Parts Distribution Centre 零件分销中心零件分销中心 Facilities Machine Testing Grounds 设备测试场设备测试场 Expanded World Class Manufacturing Facilities 扩建后的制造基地具有世界领先水准扩建后的制造基地具有世界领先水准 Completed facility expansions in 2005. 在在2005年完成扩建年完成扩建 Implemented a manufacturing excellence program on 2005. 杰出生产活动

6、在杰出生产活动在2005年完成年完成 Production increased 36% in 2006, 25% in 2007./ 2006年产量增加年产量增加36%, 2007年增加年增加25% Mid-late 2007 manufacturing begins in Caterpillar Brazil 在在2007年中起年中起, 在卡特巴西开始生产在卡特巴西开始生产. Production increase plans for 275% by 2015. 产量计划在产量计划在2015年前增加年前增加275% PIRACICABA, SO PAULO BRASIL 巴西圣保罗州巴西圣保

7、罗州 EMPLOYEES 员工员工 Global Summary 全球概况全球概况 Area Representatives区域代表区域代表 Nathan Wescombe John Pouwels Dirk Coetzee Graham Robson Ron de Haan Alan Harnett Larry Widdifield Paul Bitter Worldwide Deliveries 市场销售市场销售 497 North America 176 South America 263 Africa 116 CIS 32 Europe 133 Asia 1193Australia 6

8、9 Mexico (as at 20th February 2008) 1 Japan Total: 2480 Units South Africa 南非南非 Westmin Campbell River, British Columbia Thyssen Mining Construction Company Sifto Salt Goderich, Ontario Inco Sudbury, Ontario Trout Lake Flin Flon, Manitoba Williams Mine David Bell Mine Battle Mountain Gold Canada Sal

9、t Windsor, Ontario Echo Bay Mines, N.W.T Getchell Gold Winnemucca, Nevada Henderson Empire, Colorado Savage Zinc Gordonsville, Tennessee Stillwater Nye, Montana Molycrop, Questa, New Mexico Inco, Manitoba Cowin & Company, Tennessee Newmont Gold, Carlin Nevada American Rock Salt, NYK Fareport, Ohio D

10、oe Run, Missouri Barrick Gold, Carlin Nevada Cargill Salt, NYK Weeks Isle, LA Holt Mcdermot, Ontario Mine Seleine, Quebec Ekhati, NWT British Petrolium Rio Timto Juneau Alaska Barrick Eskay Creek Cargill, Whiskey Island Martin Marietta, Indianapolis North America北美北美 Australia澳洲澳洲 Caterpillar Dealer

11、 Network 代理商网络代理商网络 267 Locally Owned Businesses 1,665 Dealer Branch Stores 93,000 Employees Supporting You $7.8 Billion In Assets 50+ Years Average Tenure China Dealers 中国代理商中国代理商 ECI Metro Lei Shing Hong CEL WesTrac China CEL P.T. Freeport Indonesia Mine P.T. Freeport Indonesia Mine AD55 Availabil

12、ity 完好率完好率 Average 97.44% Utilization - Average 70.19%出勤率出勤率 R2900G Availability完好率完好率 Average 93.02% Utilization Average 58.34%出勤率出勤率 P.T. Freeport Indonesia Mine Model 型号型号 Numbers 数量数量 Comments 说明说明 120H Grader3First Delivered 1998 R1500 2411First Delivered Nov 1996 R1300 9201 R2900G6 R1700 11 7F

13、irst Delivered April 1996 (154) R1700G31 R160017First Delivered May 1998 R1600G2 AD3011 AD5521 TOTAL100 Palabora Mine Palabora Mine Mine Information Cat R1700G x 11 32,000Tpd Quality Assurance 质量保证质量保证 Product Range 产品系列产品系列 UNDERGROUND EQUIPMENT (LHD)井下铲运机井下铲运机 UNDERGROUND EQUIPMENT (LHD)井下铲运机井下铲运机

14、 R1300GIIR1600GR1700GR2900GR2900G Xtra Gross machine operating weight 总重总重 27 675 kg40 000 kg52 500 kg67 409 kg75 575 kg Engine power (gross) SAE 发动机功率发动机功率 136 kW 2200 rpm 200 kW 2100 rpm 241/262 kW 1800 rpm 321/333 kW 1900/1800 rpm 321/333 kW 1900/1800 rpm Rated payload 额定载荷额定载荷 6800 kg10 200 kg14

15、 000 kg*17 200 kg20 000 kg* Max height dumped 最大举升高度最大举升高度 3924 mm4497 mm4899 mm5427 mm5429 mm Max dump clearance 最大卸载高度最大卸载高度 1560 mm2207 mm2477 mm2868 mm2620 mm Bucket size 斗容斗容 2.4 m 3.4 m 4.2 m 5.9 m 5.0 m 8.8 m 7.2 m 8.9 m 8.9 m 11.6 m Breakout force 崛起力崛起力15 350 kg 19 270 kg20 885 kg27 346 kg2

16、7 346 kg Static tipping load full turn lift arms horizontal 倾翻载荷倾翻载荷 18 369 kg (42.5) 23 500 kg (42.5) 27 430 kg (44.0) 34 069 kg (42.5) 40 472 kg (42.5) UNDERGROUND EQUIPMENT (LHD)井下铲运机井下铲运机 ModelPayloadBucket 型号型号额定载荷额定载荷斗容斗容 R1300G 6,800 kg3.1 m3 14,991 lbs4.1 yd3 R1600G 10,200 kg4.8 m3 22,487 lb

17、s6.3 yd3 UNDERGROUND EQUIPMENT (LHD)井下铲运机井下铲运机 ModelPayloadBucket 型号型号额定载荷额定载荷斗容斗容 R2900G 17,200 kg7.2 m3 37,926 lbs9.4 yd3 20,000 kg8.9m3 44,029 lbs11.6yd3 R1700G 14,000 kg5.7 m3 30,865 lbs7.5 yd3 R2900G XTRA 井下铲运机尺寸井下铲运机尺寸 (LHD) R1600GR1300G 井下铲运机尺寸井下铲运机尺寸 (LHD) R1700GR2900G UNDERGROUND EQUIPMENT

18、(UAT)井下铰卡井下铰卡 UNDERGROUND EQUIPMENT (UAT)井下铰卡井下铰卡 AD30AD45BAD55 Gross machine operating weight 总重总重 60 000 kg85 000 kg102 000 kg Rated payload 额定载荷额定载荷30 000 kg45 000 kg55 000 kg Engine model 发动机型号发动机型号 Cat C15 ACERT Cat C18 ACERT Cat C18 ACERT Engine power (gross) SAE 发动机功率发动机功率 304 kW 1800 rpm 438

19、 kW 2000 rpm 485 kW 2000 rpm Body capacities 斗容斗容11.3 m - 17.5 m21.3 m - 25.1 m26.9 m - 36.6 m Width overall 总宽总宽2690 mm3000 mm3346 mm Height overall 总高总高2600 mm3036 mm3202 mm Dump height 举升后斗沿高度举升后斗沿高度5602 mm6357 mm6969 mm UNDERGROUND EQUIPMENT (UAT)井下铰卡井下铰卡 AD45B 45,000 kg21.3 m3 99,208 lbs27.9 yd

20、3 40,000 kg18.4 m3 88,185 lbs24.0 yd3 ModelPayloadBody 型号型号额定载荷额定载荷斗容斗容 AD30 30,000 kg14.4 m3 64,140 lbs18.8 yd3 27,000 kg15.2 m3 59,525 lbs19.8 yd3 Dump后翻 Ejector推卸 Dump后翻 Ejector推卸 AD55 55,000 kg26.9 m3 121,255 lbs32.5 yd3 47,000 kg29.4 m3 103,617 lbs38.5 yd3 UNDERGROUND EQUIPMENT (UAT)井下铰卡井下铰卡 Mo

21、delPayloadBody 型号型号额定载荷额定载荷斗容斗容 Dump后翻 Ejector推卸 井下铰卡尺寸井下铰卡尺寸 (ADT) AD30AD45B 井下铰卡尺寸井下铰卡尺寸 (ADT) AD55B Product Safety 产品安产品安 全全 Design guides 设计的理念 Worldwide regulations 全球各地的规范 Operator inputs 驾驶员反馈 Fire prevention 防火 Safety Audit 安全 Access/Egress/3 point contact 三点 攀爬 Eliminate trip points 消除磕绊点 O

22、perator ergonomics 功效学 Serviceability 保养便利 Fire and Heat Suppression 灭火及隔热灭火及隔热 Fire suppression system (optional) Extinguishes many types of machine fires Firewall fitted Prevents fire from spreading to different compartments Mounts to rear of engine Seals between cab, T/C, housing, and exhaust ben

23、d firewall Exhaust heat shielding 200 degrees C (392 F) Hot and cold sides of the engine Integrated fire suppression system and firewall to contain fires to limited areas 整合一体的灭火及防火墙，可以有效将火控制在很小空间内整合一体的灭火及防火墙，可以有效将火控制在很小空间内 Features & Benefits 性性 能特点能特点 Frame and structures 车架及结构 Power train 驱动系统 Hy

24、draulic system 液压系统 Steering 转向 Brakes 刹车 Electrical system 电气系统 Caterpillar monitoring system 卡特监控系统 Operator station 驾驶室 The Caterpillar Underground machine is the premier machine in its class, designed and built by Caterpillar using components and systems that have evolved through years of rugged

25、 mining applications 卡特彼勒井下设备是市场的领先者. 使用了卡特经过多年市场验证的零部件 Structures 结构结构 Strong steel frame designed to resist twisting forces 坚固车架防 扭力 Extensive use of castings in both major structures 大量使用浇铸件 Strengthened and integral hitch design 加强的一体化设计的铰接头 Fully welded joints and box section 接头和箱形经过满焊 Rear fra

26、me design resists torsional loading 后车架设计防扭 Front frame designed to resist cyclic loadings for improved service life 前车架为多次反复装载作业设计, 延 长寿命 Wear bars standard on rear frame 后车架带有防磨损护栏 Full FEA analysis prior to production 批量前完整的有限元分析 Designed for maximum strength and durability in the harshest operat

27、ing environments 设计理念: 在最艰巨的工况下保证最大的强度和持久性 刹车及缓速刹车及缓速 Ease of operation 方便操作 Eliminates engine and machine overspeed 消除发动机和设备超速 Smooth retarder application 缓 速功能很平顺 Limits vehicle speed to pre-set maximum 设备限速可以控制 Increase downhill average speed 可以提高下坡平均速度 Also fitted with manual retarder control 也可

28、以手动控制 缓速 Automatic Retarder Control 自动缓速控制 1. Retarder indicator 2. ARC switch 1 2 刹车及缓速刹车及缓速 Automatic Retarder Control 自动缓速控制 2500 自动缓速控制功能的优势自动缓速控制功能的优势 Manual Retarder Control 手动控制 Time (Seconds) 时间(秒) Average Speed 1960 rpm Engine Speed (rpm) 2000 1500 1000 5000 10203040506070 2500 Automatic Re

29、tarder Control 自动控制 Time (Seconds) Average Speed 2230 rpm Engine Speed (rpm) 2000 1500 1000 5000 10203040506070 2230 10-15% Faster 行驶速度快行驶速度快1015 Dual Speed Control 双速控制双速控制 A system that increases both safety and productivity System can automatically decrease a vehicles speed limit as truck goes pa

30、st high pedestrian area (e.g., workshop or fuel bay) Automatic switching device that is low maintenance, reliable, and transportable The number of areas that can be controlled is unlimited Dual speed limits also ensure increased productivity for underground operations which have a long haul after ex

31、iting the portal Dual Speed Control prevents excessive speed in designated areas while allowing ultimate productivity Truck Payload Measurement System (TPMS) 称重系统称重系统 Records load cycle information automatically Provides real-time loading data to the operator Overloading 10-10-20 rule Shortens compo

32、nent life May exceed the certified capacity of brake and steering systems Reduces truck ground speed Underloading Not enough material moved per load The Truck Payload Measurement System (TPMS) records load cycle information automatically and provides real time loading data to the operator 自动显示并记录每次运

33、自动显示并记录每次运 载重量载重量 Automation Vision MINEGEM 自动化自动化 MINEGEM Operator Assistance Semi Autonomous Machine Autonomous Machine Autonomous System 驾驶员辅助半自动设备自动设备自动系统 Rear LADAR 后视雷达后视雷达 Camera 摄像头摄像头 MINEGEM Automation System 自动化自动化 MINEGEM Automation System 自动控制 Manual Teleremote 人工远程控制 Digital video 数字图像

34、 Logs all control and activities 记录所有操作 Co-pilot Operator Assist 双驾驶-驾驶员协助 Point direction with Joystick, LHD steers itself 用控制杆设置方向, 井下铲运机自动行驶 Autopilot 自动驾驶 Drive to destination in Co-pilot once 只需一次驾驶员协助驾驶 Automatically repeats route 设备自动重复第一次动作 Benefits 特性特性 OH&S 安全 Removal of operator from the

35、environment 无须驾驶员 Productivity 产量高 Additional utilisation = more tonnes per shift/day 利用率高产量高 Cost Reductions 成本节约 Less machine damage, consistent use 设备损坏较少 Competitive Comparison (Metric) 对比对比 AD45BTORO 40TORO 50 WAGNER MT5010 Gross machine operating weight 设备总重设备总重 85 000 kg70 700 kg85 200 kg92 0

36、00 kg Rated payload 额定载荷额定载荷 45 000 kg40 000 kg50 000 kg50 000 kg Body capacities 车厢车厢 21.3 m - 25.1 m 18.0 m - 22.0 m 19.0 m - 28.0 m N/A Engine model 发动机发动机 Cat C18 ACERT Detroit S-60 DDEC IV Detroit S-60 DDEC IV Cummins QSK 19-C Engine power 发发 动机总功率动机总功率(gross) 438 kW 2000 rpm 354 kW392 kW485 kW

37、 Maximum tramming speed 最大行驶速度最大行驶速度 52.0 km/h35.0 km/h35.0 km/h37.0 km/h Competitive Comparison (Metric) 对比 AD45BTORO 40TORO 50 WAGNER MT5010 Width (overall)2690 mm2990 mm3220 mm3200 mm Height (overall)2600 mm2670 mm2720 mm3045 mm Dump height5602 mm5780 mm5900 mm6910 mm Length (overall)11 194 mm10

38、217 mm10 220 mm11 221 mm Outer clearance radius 9291 mm9074 mm9074 mm9325 mm Inner clearance radius 5310 mm5019 mm4899 mm4895 mm 谢谢谢谢 Thank You Product Development 新产品新产品 New R3200G will replace existing R2900G Xtra 10% more Capacity than R2900G Xtra & 28% more Capacity than R2900G 12% Increase in H

39、orse Power over the R2900G Xtra Faster cycle times and improved Hydraulic system Significantly increased breakout force Same envelope as the R2900G Xtra Lock Up clutch & Impeller Clutch R3200G - Underground Loader 井下铲运机井下铲运机 AD55 - Underground Truck 井下卡车井下卡车 The AD55B will replace existing AD55 Fitt

40、ed with the C27 Engine (775F Engine) 597KW (800hp) 30% Increase in torque 19% Increase in Horse Power over the AD55 20% Speed on grade increased on 14% gradient (1 in 7) 10.05 kph Fitted with the interlock strategy Share a high percentage of common components with the 775F NPI Systems 新产品新产品 系统系统 MI

41、NEGEM Automation System 自动控制 Manual Teleremote 人工远程控制 Digital video 数字图像 Logs all control and activities 记录所有操作 Co-pilot Operator Assist 双驾驶-驾驶员协助 Point direction with Joystick, LHD steers itself 用控制杆设置方向, 井下铲运机自动行驶 Autopilot 自动驾驶 Drive to destination in Co-pilot once 只需一次驾驶员协助驾驶 Automatically repea

42、ts route 设备自动重复第一次动作 Rear LADAR 后部雷达后部雷达 Camera 摄像头摄像头 PARTS MANUALS = Are all machine specific. = High quality images. = Released in three formats. Bound hardcopy book CD SIS Web continued . . . SERVICE MANUALS = Are all machine specific. = Include: Specifications System Operation Testing & Adjusti

43、ng Disassembly & Assembly. Schematics Operation & Maintenance Manual continued . . . OPERATION & MAINTENANCE MANUALS l Give detailed information on the location and function of all machine controls. = Specify service intervals and procedures. = Supplied in the language specified by the customer. Tra

44、ining培训 Marketing Presentation 介 绍 NPI Kit 新品发布 Site Severity Audit 现场支持 Maintenance Strategy Reference 维保建议 Application Studies 应用调查 Parts Recommend. 备件推 荐 Cradle Mountain Agriculture Queenstown Wineglass Bay 1975 DB Elphinstone 1986 First LHD 第一台井下铲运机第一台井下铲运机 1995 Establishment of CEPL 成立了成立了CEPL

45、2000 100% Caterpillar Ownership 卡特彼勒全部并购卡特彼勒全部并购 2001 1000th Unit Delivered 第第1000台设备交机台设备交机 2003 Caterpillar Branding 开始用卡特彼勒品牌销售开始用卡特彼勒品牌销售 2005 Australian Large Advanced Manufacturer Export Award 赢得澳大利亚大型先进出口厂商奖赢得澳大利亚大型先进出口厂商奖 2006 2000th Unit Delivery 第第2000台交机台交机 Company History 公司历史公司历史 Westmin Campbell River, British Columbia Thyssen Mining Construction Company Sifto Salt Goderich, Ontario Inco Sudbury, Ontario Trout Lake Flin Flon, Manitoba Williams Mine David Bell Mine Battle Mount