焊接工艺评定报告12

1、8-3焊接工艺评定报告PROCEDURE QUALIFICATION RECORD(PQR)共2页第1页Page 1 of 2PQR编号PQR NO.WPS-编号WPS NO.No8163 Rev.1QUALDATE焊接方法WELDING PROCESSGTAW自动化程度TYPES手工 MANUAL机动 MACHINE半自动 SIMI-AUTO厂自动AUTOMATIC接头 JOINTS(QW-3O4)试样坡口形式 Groove Design of test Coupon(For combination qualifications,the deposited weld metal thickn

2、ess shall be recorded for each filler metal or process used.)母材 BASE METALS:(1)0Cr18Ni10Ti (2) 0Cr18Ni10Ti材料标准编号 Material Spec304型号和等级 Type or GradeGrade CP-No. 0Cr18Ni10Ti 与 to P-No. 0Cr18Ni10Ti 相焊 Welding试样厚度 Thickness of Test Coupon5.0mm试样直径 Diameter of Tesr Coupon 8 5.0 钢板(2)& 5.0 钢板其它 OtherNone

3、焊后热处理 POSTWELD HEAT TREATMENT 温度 TemperatureNone时间 TimeNone其它 OtherNone填充金属 FILLER METALS(QW-404)GTAW填充金属名称 Name of filler metalER316LSFA 标准牌号 SFA SpecificationN.AAWS 分类号 AWS ClassificationN.A填充金属 Fillermetal F-No.N.A焊缝金属成分分析 Weld metal analysis A-No.N.AGTAW: C:0.03; Mn 2.0;Si:1.00;S:0.03;P:0.035;Cr

4、:19.0;Mo:2.00;Ni:12.00填充金属尺寸 Size of Filler Metal2焊丝-焊剂等级 Electrode-Flux(class)N.A焊剂商标 Flux Trade NameN.A焊剂类型Flux type实芯焊丝焊缝金属厚度 Weld metal thickness5.0mm其它OtherSolid保护气体Gas(es)混合气体百分比Perce nt Compositi on(Mixture)流量Flow Rate焊池保护ShieldingArSingle gas1218L/min尾部保护TrailingNoneNoneNone背部保护BackinfArSing

5、le gas1218L/min保护气体GAS(QW-408)电特性 ELECTRICAL CHARACTERISTICS(QW-409)电流 CurrentDC极性 PolarityDC(+)安培 Amps:100180A伏特 Volts:1824V;钨电极尺寸 Tungsten electrode size 2其它 OtherNoneNote: ER316L is America welding material standard。 位置 POSTTION(QW-405)坡口位置 Position of Groove5G连续焊接(向上/向下)Weld Progression(UphillQo

6、wnhill)UPHILL其它 OtherNone施焊技术 TECHNIQUE(QW-410)传递速度 Travel speed5080cm/min;无摆动焊或摆动焊 String or Bead or Weave Bead Weave Bead振动形式 OscillationN/A多道焊或单道焊 Multiple or Single Pass(per side) Single Pass单丝焊或多丝焊 Single or Multiple ElectrodesSingle其它 OtherNone8-3焊接工艺评定报告PROCEDURE QUALIFICATION RECORD (PQR)PQR

7、编号 PQR NO.： Rev.1共 2 页第 2 页 Page 2 of 2抗拉强度试验 TENSILE TEST(QW-150)试样编号Specimen No.宽度Width厚度Thickness面积Area极限总载荷Ultimate Total Load lb极限单位应力Ultimate Unit Stress Psi破坏性质和位置Type of Failure & Location导向弯曲试验 GUIDED -BEND TESTS (QW-160)类型Type结果ResultQW462.3(a)face bend面无缺陷 SatisfactoryQW462.3(a)face bend面

8、无缺陷 SatisfactoryQW462.3(a)root bend背无缺陷SatisfactoryQW462.3(a)root bend背无缺陷Satisfactory焊工姓名Welder s name时间编号Clock No钢印编号Stamp No试验单位Test Conducted by试验室试验编号Laboratory Test No结论：兹证明本报告记录内容属实，焊接试件的准备、焊接及试验均符合JB4708-2000的要求We certify that the statement in this record are correct and that the test welds

9、were prepared ,welded, and tested in accordance with the requirements of JB4708-2000.制造厂 Manufacturer日期 date编制Preparedby日期Date审核Reviewedby日期Date批准Cartifiedby日期Date8-3焊接工艺评定报告PROCEDURE QUALIFICATION RECORD(PQR)共2页第1页Page 1 of 2PQR编号 PQR NO.No8174Rev.1评定日期QUALDATEWPS编号WPS NO.No8163Rev.1焊接方法WELDING PRO

10、CESSGlAVV自动化程度TYPES仁|手工MANUAL机动MACHINE匚半自动 SIMI-AUTO自动 AUTOMATIC接头 JOINTS(QW-304)试样坡口形式 Groove Design of test Coupon(For comb in ati on qualificati on s,the deposited weld metal thick ness shall be recorded for each filler metal or process used.)母材 BASE METALS:(1)0Cr18Ni10Ti(2) 0Cr18Ni10Ti材料标准编号 Mat

11、erial Spec304焊后热处理 POSTWELD HEAT TREATMENT温度 TemperatureNone型号和等级 Type or GradeGrade C时间TimeNoneP-No. 0Cr18Ni10Ti与 to P-No. 0Cr18Ni10Ti相焊 Welding其它OtherNone试样厚度 Thickness of Test Coupon5.0mm试样直径 Diameter of Tesr CouponD 325 X 273 X 5.6 二 通接头(2) 273 X273 X 5.0三通其它 OtherNone填充金属 FILLER METALS(QW-404)G

12、TAW保护气体GAS(QW-408)保护气体混合气体百分比流量填充金属名称 Name of filler metalSFA 标准牌号 SFA SpecificationAWS 分类号 AWS ClassificationER316LN.AN.AGas(es)Percent Composition (Mixture)Flow Rate焊池保护ShieldingArSingle gas1218L/min尾部保护NoneNoneNone填充金属 Fillermetal F-No.N.ATrailing焊缝金属成分分析 Weld metal analysis A-No.N.A背部保护BackinfAr

13、Single gas1218L/minGTAW: C:0.03;M n2.0;Si:1.00;S:0.03;P:0.035;Cr:19.0;Mo:2.00;Ni:12.00电特性 ELECTRICAL CHARACTERISTICS(QW-409)填充金属尺寸 Size of Filler Metal2 /1.2电流 Curre ntDC焊丝-焊剂等级 Electrode-Flux(class)N.A极性 PolarityDC(+)焊剂商标 Flux Trade NameN.A安培Amps:100180A /120200A焊剂类型Flux type实芯焊丝伏特Volts:1824V;焊缝金属厚

14、度 Weld metal thickness5.6mm钨电极尺寸 Tungsten electrode size2 /1.2其它OtherSolid其它OtherNoneNote: ER316L is America welding material standard。位置 POSTTION(QW-405)施焊技术 TECHNIQUE(QW-410)坡口位置 Position of Groove5G传递速度 Travel speed5080cm/min/ 150350cm/min连续焊接(向上 /向下)Weld Progression(Uphill,Downhill)UPHILL无摆动焊或摆动

15、焊String or Bead or Weave BeadWeaveBead其它 OtherNone振动形式OscillationN/A多道焊或单道焊 Multiple or Single Pass(per side) Multiple Pass单丝焊或多丝焊 Single or Multiple ElectrodesSingle其它OtherNone8-3焊接工艺评定报告PROCEDURE QUALIFICATION RECORD (PQR)PQR 编号 PQR NO.： 8174 Rev.1共 2 页第 2 页 Page 2 of 2抗拉强度试验 TENSILE TEST(QW-150)试

16、样编号宽度Width厚度Thickness面积Area极限总载荷Ultimate Total Load lb极限单位应力Ultimate Unit Stress Psi破坏性质和位置Type of Failure & LocationSpecimenNo.10-1mmmmmm2KNMpaBreaks in the basemetal,ductile10-2mmmmmm2KNMPaBreaks in the basemetal,ductile导向弯曲试验 GUIDED -BEND TESTS (QW-160)类型Type结果ResultQW464.3(a)face bendQW464.3(a)face bendQW464.3(a)root bendQW464.3(a)root bend其它试验Other test试验类型Type of Test结论Result焊工姓名Welder s name杨光禾口YANG QI HONG时间编号Clock No钢印编号Stamp No试验单位Test Conducted by试验室试验编号Laboratory Test No兹证明本报告记录内容属实，焊接试件的准备、焊接及试验均符合ASME规范第区卷的要求We cert