咖啡壶设计指引

1、TOLERANCE公差规定：Uni ess show n otherwise on the draw ing or sketch, Strix uses a tolera nee conven ti on based on then umber of decimal places show n in a dime nsion:除非在图纸上另外指定，思瑞克斯基于尺寸所显示岀的小数点的位数来确定公差精度。士 0,5mm士 0,2mm士 0,1mmLinear 线性公差XX,Xx,xxAn gular 角度公差士 1DXF versi ons of the draw ings referred to

2、 in these pages are available on request via your localStrix con tact.需要参考这个标准的DXF版本图纸可通过联系当地的思瑞克斯代表获得。STEP and other format 3D CAD data are also available on request.STEP和其他的3D格式图档公差也可应要求获得。IMPORTANT NOTICE: Approvals and Certificatio n重要的提示：批准和证明The submission for approval of each appliance into w

3、hich Strix products are incorporatedis the resp on sibility of the OEM.所提交的每一个包含思瑞克斯产品的电器认证的责任是OE厂商的。Strix Products are developed and tested to the most stri ngent of appropriate in ter nati onal sta ndards and are approved by applicable intern ati onal approvals orga ni sati ons. Strix can provide

4、advice and assista nce in the in corporati on of Strix products into applia nces, but the ultimate resp on sibility for applia nce desig n, fun cti on and complia nce with the appropriate safety sta ndards must rest with the applia nce desig ner and OEM.思瑞克斯的产品的研发与测试采用最严酷的国际标准并且被适用的国际机构批准。思瑞克斯能够为使用

5、思瑞克斯产品的电器提供应用建议和帮助，但电器的设计，功能和安全标准的最终责任则依靠电器的设 计者和OEMT商。Illustrati ons in this docume nt are show n using a false-colour tech ni que to assist in visual identification purposes and do not represent the colours of the product or applia nces simulated.这个文档里的插图使用假色技术的目的是来帮助视觉识别的，并不代表产品的颜色或模拟的水壶。Please n

6、ote that it is your responsibility to ensure that you are working to the latest revisi on level of this desig ner pack docume nt. Recipie nts of this docume nt will not automatically be notified of any changes to it.The style, design and entire contents of this document and its predecessors are the

7、copyright of Strix Limited 2008? Strix.The Strix Owl and the Strix Logo are registered trademarks.请注意确保使用最新的设计指引版本是你的责任。此文件的使用者将不会因文件的更改自动通知 文件的风格，设计和整个内容及它的之前版本都是思瑞克斯的知识产权。思瑞克斯猫头鹰图像和标志是思瑞克斯的注册商标。CONTENTSIntroduction 介绍p4Hot Cup Features Hot Cup 特征p4Hot Cup Specification Hot Cup 规格 p4 Dispense Time

8、出水时间p4Dispense Temperature 出水温度p5Capacity / Volumes 容量/ 水量 p5Component Design 零件设计p7Industrial Design Considerations 工业设计考虑 p7Boiler Chamber Assembly 水箱的组装 p9Connecting Tube 连接管 p13Emptying / Drainage 倒空 / 排水 p14Top Chamber Assembly蒸汽盒的组装p15Variable Volume (Optional) 可调水量(可选) p19p30Change History 更改

9、历史 p33Mid-flow Stop Feature (Optional)随时急停特征(可选)Lid/ Button/ Cover壶盖/ 开关按钮 / 上盖p24Filter (Optional)过滤网（可选）p26Instruction Manual指导手册p27Operating Instructions 操作指引p27De-Scaling除垢p28OEM Assembly & TestOEM组装&测试p28p20Appendix: Stop / R48 Linkage附录: 急停/ R48 连杆Glossary of TermsHot Cup .Strix Hot Cup Applia

10、nee system.思瑞克斯 Hot Cup 水壶系统CRF.Con tract Review Form - Tech ni eal and commercial review of the product.合同评审表 - 产品的技术与商业评审QSOP.Quality Stan dard Operat ing Procedure (Applia nee assembly and test methods).品质标准的操作程序(水壶的组装与测试方法)DPDesig ner Pack.设计师指引Reference Documents 参考文献HotcupDPHCPDWiring 配线 DPIAW

11、DU17DPU17DR48DPR48DSSFDPSSFDP72DPP72DFilter 过滤网 DPRWVDSee Section for a list of Component Drawings.见节的零件图列表。INTRODUCTION介绍HotCup is a quick boili ng system that delivers one cup of water. Opti onal features in eludeVariable Dispe nse Volume and Mid-flow Stop.HotCup是一个快速提供一杯热水的煲水系统。可选特征包括调节岀水量和随时急停功能

12、。Fill the Hot Cup withPut a cup on the dripBoiler chamberwater.tray.automatically re-fills给Hot Cup装水把杯子放置于滴水盘上from the Hot Cup.Place Hot Cup on the base.Opti on al: Select Volume.水箱自动从Hot Cup中再注水把Hot Cup放置于台面上可选：选择岀水量The Boiler Chamber willSwitch the Hot Cup on.automatically fill withHot Cup开关打开wate

13、r.Water will boil and start水箱将自动装水dispe nse in 15-30s.水将煮开，并在15-30秒之间 开始岀水。Opti on al: Stop Feature.可选：急停特征Dispe nse will be completed and auto off.岀水将完成和开关自动断开HOT CUP FEATURES HOT CUP特性A new style of applia nee.种新型水壶。Quick Boili ng of one cup of water.快速煮开一杯水Boiled water automatically dispe nsed by

14、 applia nee.水壶能自动岀开水Mai n Vessel water automatically refills the boili ng chamber after dispe nse.当岀水完后，储水箱能自动给水箱再次充水Optio nal Variable Volume. 可调水量Optio nal Mid-flow Stop Feature.随时急停功能。Based upo n sta ndard kettle control and heater tech nology.基于标准的水壶控制和发热管技术。HOT CUP SPECIFICATION HOT CUP 规格Dispe

15、 nse Time (with a 350ml boiler and 300ml dispe nse)出水时间(350ml的水箱和300ml的出水量)Standard Test Condition: Nominal Power. 20o C water start temp. Time from power on, to pourend.Typical times for various powers (see followi ng fig.), exact specificati on will n eedcon firm ing with OEM and brand and will de

16、pe nd upon features such as the no zzle desig n.标准的测试条件：额定电压。20o C的水开始加温。从接通电源到岀水结束的时间。各种功率典型的时间(见下图表)，精确的规格需要与OEMT商和品牌商确认，同时会取决于特征的设计，如岀水口设计影R在不同的功率下，HotCup从冷态到出水的时间图表Dispe nse Temperature出水温度时间（秒）通电时 通电时） 间（秒）Aspect 项目Requireme nt 要求开始出水的Check检查Dispe nse Temperature 岀水温度The dispe nse temperature w

17、ill depe nd upon various in teract ing factors in cludi ng no zzle desig n, applia nee height, and the thermal mass of the mouldi ngs in con tact with the water. The gen eral is =89 C .The specificati on must be agreed with the OEM and brand at the start of the project.岀水温度将会受到各种各样的因素的影响，包括岀水口的设计，水壶

18、高度和 与水接触的注塑件的厚度。一般的水温=89 Co这个规格须在项目的开始阶段得到OE厂商和品牌商的同意。Capacity / Volumes 容量 / 水量Applianee Spec s are defined by the customer / OEMbefore Tooling Stage.水壶的规格由客户/OEMT商在开模前定义Component Spec s (including number of cups dispensed) are calculated based on the Applianee Spec s.Note: Measure the performa nee

19、 of volume in grams because the volume is affected by temperature.Items A to E are agreed with the customer. Items F to M are measured from the CAD.Refer to notes and section for details of volumes.零件规格(包括岀水的杯数)基于水壶的规格来计算。注释：用克单位来测量体积的性能，因为容量会受温度的影响。项A到E需要客户同意。项目F到M需从CAD图档上测量。参考注释和节关于水量的详细说明。Aspect

20、项目Requireme nt 要求尿口例1子c检格规器电 s, ceg ecnalDDAVariable Feature in cluded是否包括可调水量AYes / No 是/不是Yes是Stop Feature in cluded 包括急停特征吗BYes / No是/不是Yes是Min Dispe nse Volume 最小岀水量CNomi nal:额定：Tolera nee: (See *Notes) 公差：(见*注释)150+/-25gMax Dispe nse Volume 最大岀水量DNomi nal:额定：Tolera nee: (See *Notes) 公差：(见*注释)30

21、0+/-25gApplia nee Capacity 水壶容量(See *Notes)(见*注释)EIf applia nee in eludes Stop or Variable, then Max fill must be 200ml min (250ml recomme nded) below the drain back hole.如果水壶包括急停或者可调水量功 能，则在回流孔下面到最大水量处 须最少空间为 200ml (推存 250ml)1700 ml组s格1 -! p 件各iWeir围骨牛FDispe nse pipe weir = 9ml 出水管围骨Vent pipe weir=

22、7ml排气管围骨9 ml7 mlBackwards slope volume. 回流槽容量Ref section , areas 2 and3.参考节2 , 3处GTypically 3- 5ml典型是35毫升4 mlLeakage:漏水：from top chamber to reservoir从蒸汽盒到储水箱HWithout Stop or Variable: 0ml 没有急停或可调水量功能：OmlWith Stop or Variable: 0-10ml有急停或可调水量功能：o -10ml10 mlRequired Pumped Volume 需要泵上的水量II = D+F+G+H330

23、 mlTop Chamber Volume 蒸汽盒容量(See *Notes)(见*注释)JJ = lxMi ni mum:55%最小：Recomme nded:J = I x推荐：70%230 mlAn ti-que nch to protect eleme nt防急冷以保护发热盘K40ml40 mlBoiler Chamber 水箱LL = I + K370 mlNumber of Cups Dispe nsed 岀水的杯数MM = (E 150)/D5 cups5杯*NOTES:注释:Dispe nse Volume Tolera nee (Items: C,D)出水量公差（项：C,D）

24、Applia nee with Variable FeatureApplia nce without Variable Feature有可调水量功能的水壶没可调水量功能的水壶Producti on Range (All Applia nces)Production Ra nge (All Applia nces): +/-20g+/-25 g生产公差范围（所有水壶）：生产公差范围（所有水壶）：User Range (Sin gle applia nce):User Range (Sin gle applia nee):+/-15 g+/-15 g用户公差范围（单一水壶）用户公差范围（单一水壶）

25、Applia nee Capacity (Item: E)水壶容量(项E)Max Fill,withoutStop orVariable allow250mlr ,for 25ml 水箱最大水in crease duri ng量 250mlboiling.在没急停或可调功能 时，在煮水过程 中，最大注水量Top Chamber Volume (Items: J)蒸汽盒容量(项 J)Total Volume = Up to the stop lin kage ope ning. (or steam inl et, ifno Stop Feature).总容量=直到急停连杆孔底部开口打开(或蒸汽入

26、 口底部在没有急停功能时，)25mlCOMPONENT DESIGN 件设计In dustrial Desig n Con siderationsax Fill, 工业设计考虑withStart 开Stop (Optio nal)急停(可选)Variable(Optio nal) 可调水量(可选)Aspect项目Requirement 要求卄Top Chamber / R48蒸汽盒 /R48Check检查ProjectDevelopment 项目 开发The Top Chamber nee推荐荐：组成一个子组组件t each appliance ID.Therefore, please kee

27、p Strix informed ofthe project developme nt, and supply CAD for review prior OdoeF ng岀水口蒸汽盒需要根据每个水壶外观来设计。因此，请在项目开发时通知思瑞克 斯的项目团队，并在开模之前提供pes c/连图档管审核*Min FillIn dicator最小装水量指示尺Include Min fill indicator on the water window.话包括最小水量指示尺显示在水窗单。缶水箱Min Fillmust be （BoiDrC hamper 滴水盘e + 150ml）.最小装水量须为（水箱水量r

28、ip +ia5oml）Max FillIn dicator最大装水量指示尺See secti on见节Outlet Position 岀水口位置Outlet end should be 120mm mini mum, above the Drip Tray surface. Outlet cen tre should ideally be 25mm from the applia nee body.岀水口的末端应离滴水盘上表面最小为120mm理想上，从水壶的主体到岀水口的中心位置距离应大于25mmApplia nee Lid水壶壶盖Lid must be able to withsta nd

29、steam temperatures, because Top Chamber is ven ted into the applia nee body. Suggest make lid double wall.壶盖必须经受得住蒸汽温度，因为蒸汽盒是联通到水壶主体的。建议给壶盖做双层盖。Lid should open towards the switches (to minimise water splashing onto the switches during filling). Ensure lid latches are sealed to avoid steam and water

30、ingress into the handle.壶盖应向着开关的方向打开(在装水的过程中，减少溅岀的水滴溅到开关上)。保证壶盖是锁紧密封的以免蒸汽和水跑到手柄上。Drip Tray滴水盘Volume can be defined by the OEM / customer at the Detailing Stage.Volume is normally bigger than max cup size, although it can be smaller if Stop Feature is in cluded.在细节设计阶段，水量是由OEM商/客户定义的。接水盘的容量一般情况下是大于最大

31、的岀水量，但是有急停功能时它可以小些。Emptyi ng 倒空Take care to mini mize the areas that can trap water whe n emptyi ng.当倒空时，尽量把易聚水区域减到最少。Switch Positi ons开关位置Typically: Stop at the front, the n On, the n Variable （see above）.典型情况：急停开关在前，然后是通电开关，再到可调水量开关（见上 图）。Alig nment Feature 定位特征See below.见下面Recomme nded Alig nment

32、 Feature:推荐的定位特征Feet Off-set脚位置偏移There must be 4mm mi ni mum off-set betwee n each foot. 在每 个脚之间至少有4mn的镜像偏移 量。Applia nee Alig ned水壶定位30oHoriz on tal水Applia nee Rotated水壶的旋转Feature must raise jug by4mm min.当旋转时，水壶需升高至少4mmBoiler Chamber Assembly水箱的装配The Boiler Chamber separates a fixed volume of watem

33、m rmithelktl!lie?eallowng the systemTU* boil o nly the water required for o ne cup.水箱是把水壶间隙离岀要求固定水量的容器所要的一杯水。Optional 可选：With Puck Seal带阀芯密封圈Aspect项目Requireme nts 要求Comp onent Drawings 零件图纸有通气管The OEM should request and follow these drawings during the Detailing形阀芯 Stage:在细节设计阶段，DA524F水箱PA961PPA962U

34、PA963RPA964HOEM商应索要和依据这些图纸进行设计。320ml Boiler Chamber with vent pipe的水箱250ml Boiler ChaCo ne Valve Valve Stop PlateIn te ntio nal Weak Parter 250ml锥形阀芯L-阀芯挡板安全阀Check检查水箱锥带排气管板勺320mlSS二密封圈? D2Other HotCup related drawings:其他 HotCup相关的图纸:DA525CBi-st安全 spring (see secti on .DA531E Hotcup Puck Seal HotCu（

35、见节）发热盘组件发热盘密封圈Materials材料See Draw ing DA524F for material specificati ons. 见图纸DA524F中的材料规格Volume水量See secti on .见节Eleme nt发热管Must be approved by Strix. Element should be orientated, so the hottest part of the element is on the same side of the applianee as the water pipe.(see P8)须由思瑞克斯的发热盘项目组批准。发热盘是

36、有方向的，因此发热盘最热的部分 和水壶的岀水管是同一地方的。Co ne Valve锥形阀The Cone Valve flatness is important for the performanee. See PA962U for tolera nces.锥形阀的平面度对于性能是很关键的。见PA962U勺公差要求。Fixi ng Screws 固定螺丝3 X 10mm SS Tap Screw for plastic. (TRI-LOBULAR). Qty 10 off, evenly distributed对于塑胶，用3 X 10mm不锈钢自攻螺丝。(三角螺丝)。数量10个，均匀分布。Sc

37、aleFilter水垢过滤网Plastic or metal. Etched, moulded or overmoulded withholes.Moulded material must be resista nt to DSO temperatures.Ensure no metal particles can enter into system.Mini mum filter (hole) area must be 50mm2可用塑胶或金属材料。经过蚀刻成型，注塑成型或二次成型，带有网孔。模塑的材料须能抵抗 DSOF烧温度。保证没有金属颗粒进到该系统。最小的过滤网孔面积是50mr2。Co

38、 ntrol温控器Strix U17思瑞克斯U17温控器Power &Vent Pipe不同功率& 对应通气管X? DY? D2KW101520KW=101520=1520Sure Seal in Boiler水箱密封圈Eleme nt发热盘DA524FSure Seal密封圈Chamfer倒角：Boiler fixing method水箱的固定方法Option 1: integrated fixing clamp (recommended) 方法1 ：整体的固定架(推荐)Option 2: isolated fixing clFixi ng clamp, i ntegrated with e

39、leme nt SSplate.Option 3: PA fixing clampNo split line on this round surface.在这个圆弧表面不可岀现分模线。方法2:分开的固定架Isolated fixing clamp, sta inl esssteel.分开的固定架，不锈钢的方法3:尼龙塑料固定架This clamp with low cost, but n eed deep slot, which will cause great shri nkage, unl ess there is other decorati on trim to cover.这种架成本

40、低，但需挖深槽，会引起煲身缩水，除非有其他装饰物来掩盖。Eleme nt orie ntati on发热盘方向The water outlet pipe should be in hot side of eleme nt, which can boost water temperature.岀水管应靠近发热盘的发热管中部位置以提升水温。PA Fixi ng clampPA塑料固定架出水发热盘发热管中部位置Conn ect ing Pipes连接管一个密封One seal can be used to seal together:须用到Conn ecti ng Tube圈来密封-Top Cham

41、ber - Main Vessel.盒-储水箱连接管-蒸汽Aspect项目Requireme nts 要求Check检查Water Pipe 水管1 x Water PipID 8mm.1支水管内径8mmVent Pipe (Pacifier) 通气管1 cVent Pipe, ID 4mm. For different power, refer to section : Power &vent/pipe, if those features are nptaVailable in boiler, need to add anequivale nt restrictor i nvW pipes

42、. 1支通气管，内径4mn。对于不同的功率，参考节：功裙边纟&通气口，如果水箱里没有这些特征，需要在通气管中增加相 应的限流器。裙边This is used to prevent trapped air in the boiler from affecting theperforma nee这是用来防止聚集的空气影响到水壶的性能。Assembly 组装All pipes should be mini mum len gth possible to reduce risk of buckli ng.所有的管应该用最小的长度以减少管折的危险。Careful con sider must be gi

43、ve n to the assembly of the pipes. 管的安装须谨慎。Pla n the assembly process duri ng the detaili ng stage. 在细节设计阶段，考虑组装的过程。Materials材料Silicone, PP or SS. Check that it does not affect taste and taint. 硅胶，PP或不锈钢。检查确保不影响水质的味道和不污染水质。Man ufacture制造Avoid burrs, kinks and ben ds. They can affect the performa nee

44、 and cause no ise.避免披峰，弯曲。这些会影响性能和产生噪音。Fixi ng screw arra ngeme nt 固定螺丝的 排布Check the arra ngeme nt of fixing screws throughout the applia nee to optimize the assembly and the product robust ness (seali ng, etc, see screw fixing in P12).从整个水壶范围检查固定螺丝的排布来最优化管道的安装和保证量产顺利。(密 封，等等，见螺丝安装-页12)Emptyi ng / D

45、rain age倒空 / 排水Emptyi ng倒空Retur n upright.回复到正放状态Drain age hole排水孔Some water will go to the Top Chamber and leak out from the steam vent and steamshutter. 一些水会跑到蒸汽盒上而且从蒸汽孔和蒸 汽闸哪里漏岀。Aspect项目Requirements 要求Check检查Emptyi ng 倒空Check that water can flow freely out of the applia nee, and there are mi nima

46、l areas that can trap water. Add dra in age hole if trap water.检查水能否自由流岀水壶，是否存在一些易于积聚水的小区域。如果有积聚 水，请增加排水口。Retur n upright 返回正放位置If water can get to the switch / cable areas, the n this water should be drained out of the applia nee from the outlet area. The applia nee should be emptied with the Stop

47、in the ope n positi on. In this case do not allow more tha n 5ml water to drain from the bottom of the applia nee, or it could be perceived as a leak ing applia nee.如果水能接触到开关/配线区域，这些水应从岀水口排岀水壶。水壶应该在急停 功能没启动时倒空。在这种情况下，不要允许超过5ml的水从电器的底部排岀，否则被视为漏水。Top Chamber Gen eral Assembly蒸汽盒的总装配The main function i

48、s to receive the boiled water, guide it out via the outlet tube, and switch the power OFF via the R48 steam switch. Stop and variable volume functions are opti on al. The R48 in stallati on n eeds to conform to releva nt approval sta ndards.蒸汽盒的主要功能是接收烧开的热水，引导它到岀水口，然后通过R48蒸汽开关断开电源。急停和可调水量功能是随时可以选择的。

49、R48的安装需遵守相关的标准。Aspect项目2 desig n opti onsRequirement 要求Check检查for Steam vent 2 种蒸汽孔的设计方案Optio n 2 方案2邙伽1方案1-/一一一Volume 水量See secti on见节R48Co nform to R48 Desig ner Pack.Keep 3mm cleara nee arou nd receptacles.遵守R48设计指引。保持与端子周围的间隙 大于3mmSteamVent蒸汽孔Steam vent must guide steam back into the main reserv

50、oir. Steam vent must be sealed to preve nt excessive steam in con trol area.See left: 2 design options for steam vent.蒸汽孔须引导蒸汽回到储水箱。蒸汽孔须密 封来防止过多的蒸汽聚集在温控器区域。见 左边：蒸汽孔的两种设计方案。SteamShutter蒸汽闸Must be close fit, without in terfere nee.须配合得很好，没有干涉SteamChi mney 蒸汽通道ID 10mm minimum.内径最小 10mmDirectly below st

51、eam blade. This hole requires good ven tilati on直接在蒸汽敏片的下方。这个孔要求好的通气。OutletPipe出水管ID ?x 35mm long . Size will needtuning to optimize the pour quality.Add 3mm radius at the top. The outlet pipe can in clude features to keep screws or loose comp onents in the chamber.内径？x 35mm长。大小需调整到最好的岀水质量。在顶上增加半径3m

52、n倒角。岀水口管包含有这样的特征，使螺丝或在蒸汽盒 里松开的零件不跑出来。Optional : Add cross to outletPipe可选方案：在出水管里增加十字架/Pour quality 出水质量WaterInlet进水口VentIn let排气口 Weir= volume of water in this area. (See item F)围骨围起来的体积 =这个区域水量(见节项F)Seali ng密封Cleara nee间隙Aspect项目Requireme ntAdd cross to outlet pipe if require better pour quality.如

53、果需要更好的岀水质量，在岀水口管里增 加十字架。Tube:管ID 8mm x 12mmhigh.内径：8mmx12m高Open at thetop.开在顶上Weir:围骨9mlDrain-back hole: 3mm wide x 5mm high. 回流孔：3mr宽x5mn高Tube:管ID 3mm x 12mmhigh.内径 3mmx12mm高Closed at thetop.顶部圭寸闭Weir:围骨7mlDrain-back hole: 2mm wide x 11mm high.回流孔：2mm宽x11mr高The two halves of the Chamber shouldbe sealed with a gasket:Gasket cross- section: mm (min). Use 1 screw per 50mm gasket (approx).两半的蒸汽盒应用密封圈来密封： 密圭寸圈的横截面：mm (最小)。每50mm用1颗螺丝(大概)。Gap betwee n chamber and applia nee body should be 3mm to pr