打印MMC900C技术协议最新schmidt(EK130)

1、MMC 900 C Ultra Precision Milling Machine德国LT ULTRA公司MMC 900 C金刚石飞切设备Technical Attachment技 术 协 议 Contract No.: The buyer/ 买 方： The seller / 卖 方： LT Ultra-Precision Technology GmbH 德国LT ULTRA公司Signature/签 字: Signature/签 字:Date/日 期： Date/日 期：1. Description of MMC 900 C / MMC 900 C功能描述The machine MMC 9

2、00C has two linear axes and one main spindle. The main spindle is an air bearing spindle. Z-Axis is an infeed axis and features a mechanical roller element bearing. X-Axis is a hydrostatic oil bearing axis. X, Z and the main spindle are motorizedMMC 900C 机器基本配置是两个线性轴（X和Y）及一个旋转轴（加工主轴A）。A轴是气浮转轴，Z轴为进刀轴

3、，是V型滚柱导轨机械轴承，X轴是静油压轴。所有轴系X,Z,和A均为电机驱动。/ adjustment is made using a probe that is fixed tot he main spindle. By turning the main spindle (manually) the Y-direction can be aligned, and by moving in X-direction, X-direction can be aligned. /-调节零件楔形角度测量头。测量头安装在主轴上，操作者可以倾斜主轴调节Y方向，通过X轴行程调节X方向。此装置为手动调节。The

4、 massive granite basis, is mounted to air dampners to block external vibrations. The X-slide is also made of granite.主机是天然大理石基座，在基座上有被动防震装置，用于隔绝外部震动对机器的影响。X轴导轨为天然大理石结构。All motorized axes can be controlled manually. Alternatively the automatic control mode can be switched on, using the control panel.

5、所以电机驱动轴均可手动控制。可通过操作界面上的控制开关选择手动驱动或自动驱动。All our milling spindles feature a double spheric bearing design for high Stiffness and flexibility.机器的铣轴采用双球面轴承，已确保高刚性和高稳定性。Using the automatic control mode, allows for an automatic measurement of the Workpiece hight, to adjust the tooloffset. The machine feat

6、ures a DeltaTau controller and a moveable control panel.在全自动加工过程中，机器能够自动接触需要加工的零件，来确认零件平面的相对位置。控制系统为Delta-Tau控制系统。操作直接在可移动的操作界面台上执行。With control including Hard- and software, including DK200 milling spindle with 500mm milling head机器配置控制系统，包括硬件和软件。包括铣刀头DK200,刀盘直径500.2. Scope of supply and technical p

7、arameter / 配置清单与技术指标ITEM QTY DESCRIPTION物品代号 数量 详细配置_ M01 1 MMC 900 CTwo axis Ultra-Precision Milling MachineMMC 900 C金刚石飞切设备Equipped with: / 设备包括：Delta Tau control system type: PMACADV 500 With HMI (Windows 7) operation systemDelta Tau控制系统，型号：Turbo PMAC，Windows CE操作系统Programming resolution: 0.1um /

8、 程序分辨率：0.1umNatural granite base / 密封的天然大理石整体机身-X-axis with oil hydrostatic bearing design, linear motors drive systemX轴静油压轴承技术，直线电机驱动系统X-axis travel 900mm / X轴行程：900mmZ-axis with dual V type ball bearing system, DC servomotor drive systemZ轴双V型导轨与滚柱丝杠，直流伺服电机驱动系统Z-axis travel 400mm / Z轴行程：400mm-X,Z-a

9、xis with glass scale measuring systemX,Z轴玻璃光栅尺测量系统-X-axis measuring resolution 1um, Z-axis measuring resolution 0.2umX轴测量分辨率1um，Z轴测量分辨率0.2um-X-axis speed: 15-300mm/min / X轴进给速度：15-300mm/min-X-axis straightness 0.15um/100mmX轴直线度：0.15um/100mm-Z-axis straightness 5um/100mm / Z轴直线度：5um/100mmITEM QTY DES

10、CRIPTION物品代号 数量 详细配置 -Milling spindle with air bearing design,/ 铣磨轴气浮轴承技术-Milling spindle type: DK200 / 铣磨轴型号：DK200-Milling spindle is mounted to the Z-axis / 铣磨头安装在Z轴上 Milling head diameter: 300mm / 铣磨头直径：300mm-Milling head diameter: 500mm / 铣磨头直径：500mm-DC servomotor drive system / 直流伺服电机驱动系统-speed

11、: 33-2,300RPM / 转速：33-2,300RPM (2300 RPM with milling head diameter 300, max.1000 RPM with milling head diameter 500) （使用300刀盘转速为2300 RPM, 使用500刀盘转速最大为1000RPM）-Stiffness: 350N/um (axial); 200N/um (radial)刚度：350N/um（轴向）；200N/um(径向)Static runout axial / radial: 0.09um / 0.1um静态轴向跳动：0.09um，径向跳动：0.1um-L

12、oad capacity: axis 4500N (centric load), radial 1500N负载：轴向4500N（中心负载），径向1500NCover with rolling door /保护罩,带推拉门Power: 3Ph 380V 50Hz L16A / 电源：3Ph 380V 50Hz L16AAir supply: 8-10 Bar, 150NL/min, temperature 22 +/-2压缩空气：7-7.5Bar，流量：120NL/min，温度：22 +/-2Weight of the machine: 1800KG, electrical cabinet: 2

13、00KG设备净重：1800KG；电气控制柜重量：200KGDimension: approx.1900mm (L) X2000mm (W) X2350mm (H)Plus additional Floorspace for control panel, cooling unit, oil Pump etc.外形尺寸：1900mm(长)X1000mm(宽)X2000mm(高) Elec. Cabinet dimension: 600(L) X 600(W) X1800(H)电器柜尺寸：600(长) X 600(宽) X1800(高)Refer to drawing. M02 1 Vacuum C

14、huck system Include Vacuum pump, chuck size 450X450mm真空装夹系统 ，包括真空吸盘，及真空泵，真空吸盘尺寸450X450mmM03 1 Oil spraymist system With suction and guard on the machine喷雾冷却系统，包括抽吸与保护装置M03.13Additional spray nozzles for spray mist coolant system增加冷却喷头3个ITEM QTY DESCRIPTION物品代号 数量 详细配置 M042mounting plates for workpie

15、ce 2块工件安装连接板 M05 1 air damper system 空气阻尼系统Used to minimize external vibrations尽量减少机器外部的振动 Recommendation: The installation should already be largely vibration free and ground level as possible建议：安装应该已经在很大程度上是无振动的，尽可能地面平整 M05.1 1 Flycutting head dia. 300 mm飞刀盘直径300mmM061/ adjustment system 二维可调装置Fix

16、ed on top of X-axis. Including a workpiece measurement system (Touch measuring probe, resolution 0.1um), that can fixed to the spindle. Including spcial 450x450mm chuck 接触式工件测量头安装在X轴上，分辨率0.1um 接触式测量头可以安装在飞刀盘上，快速测量包括450x450mm特别卡具M06.1Tesa measurment device for -Adjustment device3,850.00TESA 测量装置，用于测量

17、二位调节装置M101Polygon deviding head ( manual tilt axis + CNC rotary table)EK130 2-axis dividing table多面体分度台EK130（手动倾斜轴CNC数控旋转轴）用于加工多面体的2轴分度台 The axis of rotation C is air bearing, as a CNC axisthe controller are integrated. The B-axis (pivot axis)is stored mechanically and manually (hand wheel) operated

18、C轴为旋转轴，采用气浮数控轴承技术，与设备控制系统连接。Heidenhain RON886 +/-1 arcsec 海德汉旋转编码器RON886 +/- 1 秒Technical data:Rotational axis air bearing EK 130 技术参数: 气浮旋转轴 EK130- Radial accuracy径向精度: 0,15m - Axial accuracy轴向精度: 0,15m - Drive驱动:Direct drive 直驱电机 After positioning the axis can be fixed,(Axial air supply is shut of

19、f, the axis changesto the air gap) C轴定位后可以固定，取消气浮和气浮空隙。 Oscillating B-Axis : 摆动轴B轴：- Mechanical bearing机械轴承- Manual mechanical positioning手动机械定位Heidenhain RON287+/-2.5 arcsec 海德汉旋转编码器RON287 +/- 2.5 秒-Working pressure: 5Bar, Air consumption: 1700NL/h 压缩工作气压:5Bar,消耗量:1700NL/hDetailied dimension see dr

20、awing详细外形尺寸见图纸OP1310Diamond milling tools金刚石铣削刀具 3. offer the technical documents by the seller / 供方提供的技术文件3.1 The seller offer the original inspection report before the machine sends to the buyer3.1卖方提供设备精度检验标准和出厂前精度检验原始记录报告3.2 Include certification documents with the machine when send to the buyer

21、3.2仪器到买方公司应随机带卖方出厂合格证书3.3 Technical documents: offer operator manuals, software manuals and maintenance manuals in English3.3技术文档：合同签订后提供全套英文版电子档技术资料；随设备提供一套英文版的操作和维修手册，以及该设备使用说明书3.4 The seller offer install and training when the machine arrives at the install location3.4在仪器到达买方后，卖方提供安装培训，并提供详细的安装调试

22、与培训计划安排4. Install and testing, final acceptance in install location and service4. 安装调试、验收；保修及售后服务4.1 The seller shall ensure that the equipments shall be brand-new products without former usage or retreaded parts/accessories. And also ensure that the equipments supplied have no defects, which may ap

23、pear under conditions of the final use spot, in normal use, in design, materials, and process.4.1卖方保证所供设备是全新的、未使用过的产品，无任何旧货或翻新的零部件和附件。同时保证所提供的全部货物没有设计、材料或工艺上的缺陷，这些缺陷是所供货物在最终目的地现行条件下正常使用可能产生的。4.2 Offer install and training by LT service engineer, and ensure 2-3 operators from the buyer can use the ma

24、chine well. 2-3 days of training.4.2卖方工程师到用户地进行安装调试和培训。卖方应保证用户2-3名操作人员了解仪器性能和掌握操作。4.3 Installation condition: The buyer / end user must make sure the inside temperature is within 22 +/-0.5, humidity 45% and the buyer offer power and compressed air and cooling water supply (10 to 12 C) 4.3买方应提供设备安装环境

25、：室内温度保持在22 +/-0.5，湿度45%；买方应提供设备所必须的相应电、压缩空气，以及冷水系统，保证水温在10-12度4.4 Acceptance test at FAT and at customer site4.4德国工厂与用户安装地验收4.4.1 Pre-acceptance test FAT / 在德国厂家预验收：1.1.1.1. Processing Standard part: 标准验收件加工： Material: Cu, diameter:100mm零件直径100mm，材料：Curequest: P-V:130nm，Ra:2nm达到以下技术要求：面形误差 P-V:130nm

26、，Ra:2nm4.4.1.2 Processing part from the buyer / 用户验收件加工Material: KDP / DKDP; Size: 450x450mm, thickness: 10mm or 15mm 材料：KDP/DKDP；尺寸：450X450mm；厚度：10mm或15mm Request: P-V: 5um (full size, use touch probe measurement on the machine); Ra: 3-5nm (random on the surface, measurement length 1mm, get average

27、 value after 5 times); 达到以下技术要求：面形误差 P-V: 5um（全口径，采用在线测量头接触式测量），Ra: 3-5nm（在测量面上随机测量5个点取平均值，取样长度1mm）4.4.2 final acceptance test at customer site / 在用户安装地验收：1.1.1.1. Processing Standard part: 标准验收件加工： Material: Cu, diameter:100mm零件直径100mm，材料：Curequest: P-V:130nm，Ra:2nm达到以下技术要求：面形误差 P-V:130nm，Ra:2nm4.4

28、.2.2 Processing part from the buyer / 用户验收件加工Material: KDP / DKDP; Size: 450x450mm, thickness: 10mm or 15mm 材料：KDP/DKDP；尺寸：450X450mm；厚度：10mm或15mm Request: P-V: 5um (full size, use touch probe measurement on the machine); Ra: 3-5nm (random on the surface , measurement length 1mm, get average value af

29、ter 5 times); 达到以下技术要求：面形误差 P-V: 5um（全口径，采用在线测量头接触式测量），Ra: 3-5nm（在测量面上随机测量5个点取平均值，取样长度1mm）4.5 Guarantee: electronic parts 12 months, mechanics 16 months after the buyer sign the final acceptance report. 4.5 保质期：电气部分12个月，机械部分16个月，验收合格之日算起。4.6 During the warranty period, if the equipments break down,

30、The Agent of the Seller shall act within 48 hours after receive the fault information from the Buyer and the experienced technical personnel shall be expedited to arrive at the use spot within 3days, to repair or replace the goods or parts with defects for free. If the defects can be repaired on the

31、 use spot, the duration from the point of time when the failure is reported to the point of time when it resumes the normal operation shall not exceed 4days. In the event that the equipment shall be brought back to the manufacturer for repair, the duration from the point of time when the failure is

32、reported to the point of time when it is brought back to the use spot and resumes the normal operation shall not exceed two months. The Seller shall bear all costs and expenses incurred. After warranty period, the sellers shall offer the best price for interchange spare-parts and technical support.4.6 在设备保修期内，如果设备发生故障，卖方代理商在接到甲方书面通知后48小时内做出响应，同时派有经验的技术人员在3天之内赶到现场，免费维修或更换有缺陷的货物或部件。若属于现场可修好的故障，从故障报出到设备恢复正常运行的时间不超过4天；若需返厂维修，从故障报出到送至甲方现场设备恢复正常运行的时间不超过两个月。所有相关费用均由乙方负担。在保修期后，卖方应以最优惠的价格，提供零配件供应和技术支持。4.7 Origin: Germany manufacturer: LT Ultra-Preci