NPD 新产品开发控制PPT课件

NewProductDevelopmentNPD(新產品開發流程),陳堅慈(FredChen),June14-2002,2,為何需要新產品開發與流程?,新產品開發是什麼?一個團體根據需要,訂定計劃,組織人員,開發設計與驗證樣品,並使之能大量複製與販售之過程稱之新產品開發流程.為何需要新產品開發?一個以服務產生營利之團體,為使之利潤來源能持續不斷,必需在原有產品利潤降低或開拓新事業領域時,進行新產品開發以維持適當利潤使團體存活.新產品開發風險大量複製代表大量材料與金錢投入,若產品有任何重大瑕疵,將會造成產品退貨,輕者損失商譽賠錢解決,嚴重可能使公司經營發生困難降低風險提升利潤經由適當有效流程控制,複製經驗,確保產品開發品質控管機制,以提升量產之品質,減低公司營運風險;經由經驗分享,減少犯錯機會,降低開發時間,使產品快速上市,以取得最佳利潤.,3,PDCALoop,Plan:Tohaveaplan,(Whatitis,HowandWhentodo,Howtocheck)Do:FollowplantodoCheck:FollowplantodocheckingAction:Toassesstheeffectivenessofresultwithplan,PDCA(Plan/Do/Check/Action),Plan,Do,Check,Action,(Quality/品質,Cost/成本,Delivery/交期),4,LifeCycleofProduct,市場Marketing,終止EndofLife,企劃Planning,開發設計Design,試作/Sample評價/Evaluation,試產PilotRun,量產MassProduction,5,ResourceofDevelopment,ProductDesignCapability,POWER,Publication,ProductEngineering,ThermalDesign,MechanicalID,BIOSS/WF/W,ElectronicHardware,ReliabilityTesting,CompatibilityTesting,TestingProgram,TestingFixture,PCBLayoutSimulation,Pre_Load,Manufacturing,EMC/Safety,6,ConceptDesign,DVT,MVT,EVT,MassProduction,Start,Planning,EVT:EngineerVerificationTest,DVT:DesignVerificationTest,MVT:ManufacturingVerificationTest,ProductDevelopmentControlFlow,Pass,Pass,Pass,Fail,Fail,Fail,Gating,Gating,Gating,開發設計DevelopmentDesign,樣品製作SampleBuild樣品評價VerificationValidation,試產PilotRun,NPD,NPI,NPD:NewProductDevelopmentNPI:NewProductIntroduction,7,NPD/NPI,NPIOperation,MassProduction,ODMProject,OEMProject,NPIOperation,NPDOperation,NPI:NewProductIntroductionFocusonaproductbephasedinmanufacturingrelatedactivities.NPD:NewProductDevelopmentExcepttheNPIactivities,Italsoincludedproductdesignanddesignverificationandvalidationrelatedactivities.,Pass,Fail,Gating,NPIOperation,8,NPI(NewProductIntroduction),NPI:Aprocesstomakeaproductbeproduced,deliveredtocustomerormarket.,Productdocumenttransferring,PilotRun,MassProduction,Yieldrateimprovement,Technical/Qualityrequirement,Failureanalysis,reliabilitytest,EarlyManufacturingInvolvement,DFM/DFTreview&feedback,ManufacturingReadinessReview,Plan,Tooling,spec.,document,Setupprojectteam,Projectteamlist,dependsoncooperationmodel,E.C.M.,Prototyping1,2,Samplemaking,E.C.M.:EngineeringChangeManagement:ECR/ECN,9,ECR/ECNinPDM,10,QualityManual,FunctionProcedures&ProductInstructions,IndividualProductspec.,Drawing,etc.,(大QM),(500q),CurrentStructures,T.P.D.,OF,Product,Material,Method(Process),Machine,BOM,Drawing,Spec.,Instruction,T.P.D.Related,WithinDept.,CrossDept.CrossFunction,NewStructures,SOM*/Dept.40Books10+chapters,TPDinQualitySystemStructure,Date:Apr.20,2000,ManagementManual:UpdatedandglobalizedQM+Gen.etc.(ADM/FD/MIS/SupportingGroups),ReviseUpgrade,(0),(1),(2),(3),(4),(5),(6),(7),19992000StandardforInternationalandGlobal,(8),TQA,TQM,BestClass,INTERNALCEGE,EXTERNAL,FEEDBACK/INTERNAL,FOLLOWUP,EXT.CUSTOMER,ECN,ECR.,CI.,FOLLOWUPCI/ECN.,Procedure,T.P.D,ECR,CI&ECNFLOW,HQDC,SITEDC,StandardizationImplementation,SITEQRB/DC,QRB,DC,MM/TPD,SOM,TPD:TechnicalProductDocument,11,NPITPDDocumentation,12,ConceptDesign,DVT,MVT,EVT,MassProduction,Start,Planning,EVT:EngineerVerificationTest,DVT:DesignVerificationTest,MVT:ManufacturingVerificationTest,Pass,Pass,Pass,Fail,Fail,Fail,Gating,Gating,Gating,開發設計DevelopmentDesign,樣品製作SampleBuild樣品評價VerificationValidation,試產PilotRun,NPD,NPI,NPD:NewProductDevelopmentNPI:NewProductIntroduction,ProductDevelopmentControlFlow,13,WhatisEVT/DVT/MVT?,Purpose:IncreaseProductDevelopmentQualityReduceRiskofDevelopmentandCost.,EVT:EngineeringSampleVerificationTest-Earlyengineeringsamplemeetproductspecificationrequirementwithoutseveritybugs,thesamplemaybemadebymechanicalmockup,earlierversionhardwareandsoftware.-Withsmallsamplequantity,lesstestresourceinvolvement,Keyandcriticaltestitemstoverifythesample.DVT:DesignReadinessVerificationTest-Designmatureengineeringsamplemeetproductspecificationrequirementwithoutbugs,thesampleshouldbetoolingmechanicalpartswithnearmaturehardwareandsoftware.-Withenoughsamplequantity,conductalldesigntestitemtodoverificationtoensureproductdesignreadiness.,14,MVT:ManufacturingReadinessVerificationTest-Manufacturingqualitylevelsample-Pilotrunwithsmallquantitymanufacturingtocomeoutoptimizationparameterformassproduction-Conductmanufacturingpointviewverificationwithquantitativesampletotestproductearlylifeperformance-Preparepartsforafterservicerequirement-Gotrelatedregulationandcertificationforproduct-Readyformassproduction,WhatisEVT/DVT/MVT?,15,Planning,RequirementofProduct,TechnologyFeasibility,BusinessFeasibility,ProjectPlan,Specification(H/W,ID/Mechanical,S/W,Regulation)ScheduleStatementOfWork(ScopeOfWork)PM,TeamListCostSampleplanBudget,CustomerProductMarketing,InternalCapabilityExternalSupporting,16,TeammemberandResponsibility,BUHead,PM(ProjectManager),H/W(HardwareDesign),S/W(SoftwareDesign),MD(MechanicalDesign),PowerPCBLayout,EMCHomologation,Safety,LogoCertification,HardwareFunctionTest,CompatibilityFunctionTest,Stability/ReliabilityTest,MechanicalTest,PE(ProductEngineer),ManufacturingProcess,ManufacturingTesting,ManufacturingEquipment,ManufacturingQA,PM:OwnertocoordinateNPDoperationPE:OwnertocoordinateNPIoperation,NPD,NPI,Teamlisttohaveprojectmemberassignmentfromrelatedfunctionteam,17,MainFlowofDevelopment,Specification(H/W,Mechanical,S/W,Regulation),Schedule,Cost,ProductDesign(Hardware)(Mechanical)(Software),DesignQualificationAssurance(DQA),DesignforManufacturing(DFM),DesignforTesting(DFT),DesignforAvailabilityServiceability(DFA,DFS),MassProduction,ManufacturingQualificationAssurance(MQA),18,DesignActivityFlow,Design,DesignReview,DesignCheckList,Simulation,Specification,RegulationRequirement,EMCSafetyThermal,DesignCheckList,DFMDFT,DFADFS,EMCSafetyThermal,KnowHowExperience,Approved,19,DesignQualification,TestPlan,Specification,DesignQualificationTesting,BugAlertingandTracking,DesignExitGating,TestReport,20,DesignQualificationPlanforServer,EVT1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WindowsMEFunctionTest5.WinNT/2000/XPServerFunctionTest6.ServerManagementTest7.PowerOn/OffBootupTest8.DesignMarginTest9.SignalQualityAnalysis10.EMCTest11.ThermalTest12.Manufacturabilityanalysis13.MTBFPrediction,DVT1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WinNT/2000/XPServerFunctionTest5.ServerManagementTest6.ServerStressTest7.SeverLogoPreTest8.S/W,H/WCompatibilityTest9.PowerOn/OffBootupTest10.DesignMarginTest11.SignalQualityAnalysis12.EMCTest13.ThermalTest14.AcousticTest15.VibrationTest16.DropTest17.SafetyTest18.Manufacturabilityanalysis,MVT1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WinNT/2000/XPServerFunctionTest5.ServerManagementTest6.ServerStressTest7.SeverLogoPreTest8.S/W,H/WCompatibilityTest9.PowerOn/OffBootupTest10.DesignMarginTest11.SignalQualityAnalysis12.EMCTest13.ThermalTest14.AcousticTest15.SafetyTest16.Manufacturabilityanalysis17.ServerLogoSubmission18.EMCRegulationCertification19.ELP(EarlyLifePerformance)Test,21,CategoryofDesignQualification,ProductSpecification,EnvironmentStress,Regulation/Certification,LifePerformance,1.HardwareFunctionTest2.BIOSFunctionTest3.CompatibilityTest4.OSFunctionTest5.SignalQualityAnalysis6.MechanicalThermalTest,1.ELP(EarlyLifePerformance)Test2.MTBFTest,1.PowerOn/OffBootupTest2.DesignMarginTest3.H/T/BTest4.ThermalCyclingTest5.ThermalShockTest6.AcousticTest7.VibrationTest8.MechanicalShockTest9.DropTest,1.EMCRegulationCertification2.SafetyRegulationCertification3.WHQLLogoCertification4.GreenPCCertification5.Wi-FiCertification6.BQBCertification,Manufacturing,1.Manufacturabilityanalysis2.TestCoverAnalysis,22,DFM(DesignForManufacturing),Quality,CostRequirement,USIandSupplierProcessRequirement,EasyFabrication,Assembly,DesignReview(DesignRule,CheckList,LessonLearn),EarlyInvolvement,BugAlertingandTracking,ShortestCycleTime,ZeroFailureRate,CostEffective,TimeToVolume,Requirement,Process,Target,SpecialFixtureorToolingPreparing,EnoughDesignMarginandTolerance,23,DFT(DesignForTesting),Quality,CostRequirement,EasyTesting,EnoughCoverage,100%TestCoverage,EarlyInvolvement,ShortestCycleTime,CostEffective,TimeToVolume,DesignReview(DesignRule,CheckList,LessonLearn),BugAlertingandTracking,Requirement,Process,Target,TestCode,SpecialFixtureorToolingPreparing,24,DFA(DesignForAvailability),SupplyRiskAnalysis,EarlyInvolvement,SupplierManagement,BOM(BillOfMaterial),CostEffective,TimeToVolume,Requirement,Process,Target,RightPartsSelection,Quality,Cost,AvailabilityRequirement,25,DFS(DesignForServiceability),DesignReview(DesignRule,CheckList,LessonLearn),ServiceCostAnalysis,EarlyInvolvement,FRUManagement,PECloseLoopRecord,HighestCustomerServiceSatisfaction,Requirement,Process,Target,EasyHandling,LowestServiceCost,OnTimeServiceRequirement,BugAlertingandTracking,26,DevelopmentDocumentation,FGBOM,ProjectFolderMVT32,A2LevelBOM,A1LevelBOM,M/BH/WDesignOutputMVT32,S/WDesignOutputMVT32,BIOSDesignOutputDVT21,MechanicalDesignOutputMVT32,ProductFolderA,MOIMVT31,BIOSMVT32,SchematicDVT23,PCBLayoutMVT31,DocumentBOM,MaterialBOM,27,Specificationrequirement,Design,DesignOutputReview,Samplefabrication,SampleQualification,TestReport,Designphasegating,Bugtracking,Sampledebugandsolution,Start,NextPhase,ActionList,DevelopmentControloperation,PeriodicDesignReview,28,PDMBugTrackingWorkflow,Open,Work,Assign,Confirm,Close,Addadefect,.Fixingthedefect,Reject,Fail,.Verifythefix&chooseseitherPassorFail,Action,Pass,*Debug,Verify,Fail,Yes,Cancel,(AnyTime)BySuperv