非标设备安装作业指导书-en.doc

Work Instructions for Cement Machinery and Equipment Installation Work Instructions for Installation of Non-standard Equipment CBMI.QEMS.03.766Installation of accessories, such as inspection doorValves, expansion joints installationTransducer carriage installationSupport installationAssembling equipment on groundFoundation centerlineSand pier arrangement and makingSetting up elevation reference pointAngle deviationMarking out longitudinal centerline and transversal centerlineFoundation acceptanceEquipment acceptanceI. Work steps for installation of non-standard equipment II. Quality control plan Items of process control Inspection content No.Description Inspection type Inspection category Control type Document type Document description 1.1Self-review/joint-review of drawings Record of self-review/joint-review of drawings 1.2Technical instructions for workRecord of technical instructions1.3Equipment acceptance CBMIJX-TY0031.4Foundation acceptance DIM 1BNKeep the inspection report of civil works construction2.1Marking out longitudinal centerline and transversal centerline DIM 1PNCBMI-JX-FB001/2 /3/42.2Angle deviation DIM 1PN2.3Setting up elevation reference point1B2.4Sand pier arrangement and making1BN2.5Foundation centerline DIM 1PN3.1Assembling equipment on ground1BN4.1Support installation 1BN4.2Transducer carriage installation 1BN4.3Valves, expansion joints installation 1BN4.4Installation of accessories, such as inspection door1BInspection type DIMdimension check DPdye penetration test MPmagnetic powder test MTmechanical test for samples RDX-radiographic test RTrunning testSCspecial inspection USultrasonic test VCvisual checkDocument type: Ninspection record RreportControl type Eensured item Bbasic item Pitem with permissible deviation Inspection category 1self inspection 2joint inspection III. Work process control procedure1. Preparation for works No.Content Inspection item Technical requirements Main points in operation Test device 1.1Self-review/joint-review of drawings As per system document1.2Technical instructions for work As per system document1.3Equipment acceptance As per “Equipment acceptance”1.4Foundation acceptance As per “Foundation acceptance” 2. Marking outNo.Content Inspection item Technical requirements Main points in operation Test device 2.1Longitudinal centerline and transversal centerline (vertical equipment)Deviation of longitudinal centerline Deviation of transversal centerline 1mmTo mark out according to the workshop process dimension and equipment requirement Theodolite Class I steel tapeN spring scale2.2Angle deviation （vertical equipment）Deviation between theoretical angle and measured angle1 2.3Setting up elevation reference pointElevation deviation 1mmAccording to the construction process drawings or the designated original elevation point, transplant the elevation to the equipment installation location and set up an elevation reference point and make a marking there. Keep it until the end of construction. 2.4Sand pier arrangement and makingAs per “Sand pier arrangement and making”Level gaugeTheodolite2.5Foundation centerline（horizontal big span）Axial centerline20mmElevation measuring pointElevation measuring pointTheodoliteSteel tapeEach supporting foundation centerline5mmRelative deviation of each foundation elevation3mm 3. Assembling and installation No.Content Inspection item Technical requirements Main points in operation Test device 3.1Assembling equipment on groundPerimeter difference on the same profile s5mmLongitudinal weldCircumferential weldWeld staggered from each other for at least 100mm.Steel board rule, steel tapeUnfitness of circumferential butt jointb1.5mmUnfitness of longitudinal butt jointb1.5mmAngularity 凹N2mmBevel and welding type as per fabrication standardN2LN2N1Asbestos cord or asbestos boardBolt connecting direction downwardsTheodoliteSteel tape凸N4mmEntire verticalityKH/1000mm Maximum not exceeding 20mmFlatness of flange end face1.5ma2mm1.5ma3mm4.1Support base or supporting pipe holder installation Foundation elevation deviation of base5mmWelding on siteMethod 2Method 1Connect flange and anchor bolts before welding the cylinder and the flangeWeld the flange and equipment before tightening boltsLevel gauge Level barLevelness after alignment2mm/m4.2Transducer carriage installation Elevation difference2mmEmbedded plateWeld after alignmentTransducer carriageMethod 1Level gauge Level barLevelness2mm/mDistance between bolt and hole wallNot less than 15mm4.2.1Coaxiality (verticality） measurementCoaxiality（verticality）3.3at assembling f5mmWelding or bolting as per 3.0Steel wireTheodoliteCoaxiality（verticality）at installingf10mm4.3Valves, expansion joints installation 1. To check the air or material flow direction against the process drawings when assembling, never install them in opposite direction.2. When install the expansion joint, pre-stretch it and connect it to the cylinder according to the heat expansion capacity. 3. Opening and closing of electrical double-valve must be freely and in good tightness condition.4. Support screw can be removed after installation and alignment.5. Opening and closing of valves on equipment, inspection doors are freely and in good rightness condition.4.4Installation of accessories, such as inspection door Tightness, flexibilityAs per item 3.4 Equipment installation inspection record CBMIJX-FB001Sub-project description Project S/NEquipment description Sub-item (procedure) description Foundation marking out 1Inspection category Self inspection Inspection datedd/mm/yyInspection item ItemABDrawing dimensionMeasured dimension1Deviation 2Deviation Permissible deviation Vertical equipmHorizontal ConclusionTeam:dd/mm/yySection chief:dd/mm/yyInspector:dd/mm/yyEquipment installation inspection record CBMIJX-FB002Sub-project description Project S/NEquipment description Sub-item (procedure) description Foundation marking out 2Inspection category Self inspection Inspection datedd/mm/yyInspection item Item L！L！L1L2Elevation point 1Elevation point 2Elevation point 2Drawing dimensionMeasured dimension1Deviation 2Deviation Permissible deviation LHorizontal equipment with multi-support pointElevation measuring pointElevation measuring pointConclusionTeam:dd/mm/yySection chief:dd/mm/yyInspector:dd/mm/yyEquipment installation inspection record CBMIJX-FB-003Sub-project description Project S/NEquipment description Sub-item (procedure) description Equipment supportInspection category Self inspection Inspection datedd/mm/yyInspection item ItemLevelness 1Levelness 2Levelness3Elevation point 1Elevation point 2Elevation