液压连接-五种管接头系统.doc

_液壓連接-五種管接頭系統目前有五種管接頭系統通常用於液壓連接，這五種管接頭系統按地理位置或按國家劃分為：北美標準NPTF說明：這是一種乾密封螺紋；是用於輸送燃油的國內錐管螺紋，既可用於外螺紋端接頭，也可用於內螺紋端接頭。NPTF 外螺紋可與NPTF、NPSF或NPSM內螺紋配合。NPTF管接頭與BSPT管接頭類似但不可互相換，大多數尺寸螺紋的螺距不同併且牙型角是60，而BSPT螺紋的牙型角是55。 JIC37錐角內螺紋接頭說明：37錐角（JIC）汽車工程師協會（SAE）規定37錐角或錐座可用於高壓液壓管路。這類管接頭通常稱為JIC管接頭。 JIC外螺紋是直紋只能和JIC內螺紋配合，JIC外螺紋是直螺紋，並具有37錐座面，JIC內螺紋也是直螺紋，並具有37錐座面。其密封在37錐座面處形成，某些尺寸的螺紋與SAE45錐角螺紋相同，應仔細測量錐角以進行區分。 SAE 45錐角外螺紋接頭說明：SAE（45錐角）這是用於具有45錐角或錐座的管接頭的術語。軟銅管通常採用這種接頭，因為該材料易於加工成45角。這種管接頭適用於低壓應用場合-例如用於燃油管路和制冷管路。SAE 45錐角外螺紋只能和SAE 45錐角內螺紋配合。SAE外螺紋是直螺紋並具有45錐座面。而SAE內螺紋也是直螺紋，並具有45錐座面。其密封在45錐座面處形成。某些尺寸的螺紋與SEA 37錐角螺紋相同。應仔細測量錐角以進行區行。O形圈端面密封外螺紋接頭說明： O形圈端密封外螺紋只能和O形圈端面密封內螺紋配合，外螺紋是直螺紋帶O形圈；內螺紋是直螺紋帶密封端面，外螺紋在O形圈處密封，而內螺紋在密封端面處密封。 O形圏法蘭SAE J518 說明：SAE J518SAE 61型和62型四螺栓分離式法蘭通常在世界範圍內廣泛應用於連接泵與馬達。此處有三種例外情況； 1. 倍乘系數-10，不是SAE標準尺寸，但在北美以外地區卻應用很普遍 2. 卡特彼勒式法蘭，具有一個較厚的法蘭頭（表中尺寸C），其外徑與SAE 62型法蘭外徑一樣大。 3. Poclain法蘭，其與SAE法蘭根本不同。 公稱法蘭尺寸61型（FL）62型（FL）卡特彼勒式（FLC）法蘭外徑ABC法蘭外徑ABC法蘭外徑ABC1/21.188 0.688 1.500 0.265 1.250 0.718 1.594 0.305 5/81.3380.265 3/41.500 0.875 1.875 0.265 1.625 0.937 2.000 0.345 1.625 0.938 2.000 0.560 11.750 1.031 2.0620.315 1.875 1.093 2.250 0.375 1.875 1.094 2.250 0.560 1 1/4 2.0001.188 2.3120.315 2.125 1.250 2.625 0.405 2.215 1.250 2.625 0.560 1 1/2 2.3751.406 2.7500.315 2.500 1.473 3.125 0.495 2.500 1.438 3.125 0.560 2 2.8121.688 3.062 0.375 3.125 1.750 3.812 0.495 3.125 1.750 3.812 0.560 2 1/2 3.3122.000 3.500 0.375 3 4.0002.438 4.188 0.375 3 1/2 4.500 2.750 4.750 0.422 4 5.000 3.062 5.125 0.422 5 6.000 3.625 6.000 0.422 O形圈平面密封固定型外螺紋接頭說明：當外螺紋接頭上O形圈與內螺紋接頭上的平面接觸時形成密封，在液壓系統可以使用彈性體密封來控制洩漏，並且在防洩漏功能極為重要的情況下，可採用這一類管接頭。 壓套式管接頭說明：壓套式固定型外螺紋接頭只能與壓套式內螺紋螺母及壓套配合。外螺紋接頭是直螺紋帶24錐座。內螺紋頭是直螺紋並帶有作為密封面的壓套。其密封在壓套與外螺紋接頭的24錐座之間、壓套與內螺紋接頭的內管之間形成。英國標準SAE倒錐面接頭認為所有國外螺紋均為公制的，這是一個誤解。通常不是這樣，有兩種常用的螺紋形式-公制螺紋和惠氏標準螺紋（BSP）。英國標準直管（BSP）螺紋，也叫惠氏標準螺紋。它既可以是直螺紋（BSPP），也可以是錐螺紋（BSPT），均帶有倒錐面。其法蘭與SAE61型或62型法蘭類似（-10*除外）。端口連接通常通過BSPP螺紋。其密封採用軟金屬密封環。BSPP（直）外螺紋可以與BSPP（直）內螺紋或內螺紋端口配合。BSPP外螺紋是直螺紋並帶30錐座。BSPP內螺紋也是直螺紋並帶30錐座。內螺紋端口是直螺紋並帶密封端面。端口處的密封通過外螺紋接頭上的O形圏或軟金屬墊圏形成。BSPP（直螺紋）接頭與NPSM接頭類似但不可互換。其大多數尺寸螺紋的螺距不同，螺紋牙型角是55，而NPSM螺紋牙型角是60（-10是非SAE規格的法蘭）英國標準直管螺紋(BSP) 說明：英國標準直管（BSP）螺紋，也叫惠氏標準螺紋。它既可以是直螺紋（BSPP），也可以是錐螺紋（BSPT），均帶有倒錐面。其法蘭與SAE61型或62型法蘭類似（-10*除外）。端口連接通常通過BSPP螺紋。其密封採用軟金屬密封環。BSPP（直）外螺紋可以與BSPP（直）內螺紋或內螺紋端口配合。BSPP外螺紋是直螺紋並帶30錐座。BSPP內螺紋也是直螺紋並帶30錐座。內螺紋端口是直螺紋並帶密封端面。端口處的密封通過外螺紋接頭上的O形圏或軟金屬墊圏形成。BSPP（直螺紋）接頭與NPSM接頭類似但不可互換。其大多數尺寸螺紋的螺距不同，螺紋牙型角是55，而NPSM螺紋牙型角是60（-10是非SAE規格的法蘭）英國標準錐管螺紋(BSPT)說明：BSPT（錐）外螺紋可以與BSPT（錐）內螺紋或BSPP（直）內螺紋配合。BSPT外螺紋是錐螺紋。當其與BSPT（錐）內螺紋或BSPP（直）內螺紋端口配合時，在螺紋處形成密封。BSPT接頭與NPTF接頭近似但不可互換。其大多數螺紋的螺距不同，螺紋牙型角為55，而NPSM螺紋牙型角是60法國標準法國GAZ是常用的管接頭。這種接頭是公制螺紋並帶24錐座。與德國DIN管接頭類似，但其螺紋在些尺寸上有所不同。雖然二者都是公制螺紋，但是法國所有規格的管接頭均採用細牙螺紋，而德國DIN管接頭尺寸較大，採用粗牙螺紋。大多數端口連接均為法蘭連接。法國標準法蘭與SAE和hellip標準法蘭不同；其法蘭端面有一個突起的凸台。這種法蘭叫作Poclain型法蘭。 1 GAZ242 GAZ Poclain24法蘭德國標準德國DIN（德國工業標準）是常用的管接頭。所謂的公制管接頭通常是指DIN管接頭。其法蘭為標準的61型或62型法蘭（-10除外）。 DIN 24錐球頭螺紋說明：DIN24錐球頭可以與圖示的三種內螺紋相配合。外螺紋接頭為球頭公制直螺紋具有24錐座和一個球頭沉孔，該孔與所用的管接頭的內管外徑相配，與外螺紋相配的內螺紋包括帶O形圈，公制管接頭的24錐球頭內螺紋，或通用24或60錐球頭內螺紋等。 DIN 60錐球頭螺紋說明：DIN60錐球頭外螺紋接頭只能與通用24或60錐球頭內螺紋接頭配合。外螺紋為公制直螺紋並帶60錐座。內螺紋為公制直螺紋並帶通用24和60錐座。當使用錐座角量規測量錐角時，應使用30錐角量規。（使用錐座角量規沿接頭中心線進行測量。） DIN 3852，A型和B型管接頭（直螺紋）說明：DIN3852 A型和B型外螺紋管接頭可以與下圖所示的DIN內螺紋管接頭配合。A型和B型外螺紋及內螺紋管接頭均為直螺紋。圖1是指公制直螺紋，而圖2是指惠氏標準直螺紋。當密封圏（A型）或密封面（B型）與內螺紋端口的密封面配合時形成密封。DIN3852 A型和B型管接頭有兩種類型；輕型（L）系列和重型（S）系列。DIN 3852 C型公制和惠氏標準錐螺紋接頭說明：DIN 3852 C型管接頭既可以是公制螺紋也可以是惠氏英制螺紋。外螺紋只能與圖示的內螺紋配合。內、外管接頭均為錐螺紋。表1是指公制錐螺紋而表2是指惠氏標準錐螺紋。密封在螺紋處形成。DIN 3852 C型管接頭有三種系列：超輕型系列(LL)，輕型系列(L)和重型系列(S)。公制壓套式管接頭總成說明公制壓套式管頭總成由連接在外接頭上的三個部件組成。這三個部件分別是：管芯壓套和公制螺母。螺母裝配在管芯上然後再裝配壓套(見圖) 。DIN輕型系列總成使用DIN輕型系列公制螺母而DIN重型系列總成使用DIN重型系列公制螺母。壓套和管芯根據所需的內管外徑選擇。日本標準在日本有兩種比較常用的管接頭1.所有的小松設備均採用帶有30錐座和公制細牙螺紋的管接頭。所有的法蘭均為61型或62型法蘭（-10*除外）。2.其他大部分日本設備採用帶有30錐座和英制標準直管螺紋的管接頭，通常稱為JIS（日本工業標準）管接頭。這些管接頭與英制管接頭不可互換，因其錐面方向相反。所有的法蘭均為61型或62型法蘭（-10*除外）。日本30錐角直螺紋說明：日本30錐角外螺紋接頭只能與日本30錐角內螺紋配合。內、外螺紋均為直螺紋並帶30錐座。其密封在30錐座處形成。日本30錐角接頭上的螺紋符合JIS B 0202標準，其與BSPP螺紋相同。英國和日本接頭均帶有30錐座，但二者不可互換，因英國接頭錐座與日本接頭錐座方向相反。 日本30錐管螺紋說明：日本錐管螺紋接頭與BSPT（錐螺紋）接頭完全相同，並完全可以互換。因日本接頭没有30錐角，故不能與BSPP內螺紋相配合。這種螺紋符合JIS B 0203標準，與BSPT螺紋相同。日本錐管螺紋接頭的密封在螺紋處形成。小松型30錐角直螺紋說明：小松型30錐角直螺紋接頭與日本30錐角直螺紋接頭除了在螺紋方面有所差別外，其它方面完全相同。小松型接頭採用公制細牙螺紋，該螺紋符合JIS B 0207標準。小松型接頭在其30錐角處密封。小松型法蘭接頭說明：小松型法蘭接頭與SAE 61型法蘭接頭近似，並完全可以互換。各種規格法蘭的O形圏尺寸不相同。當使用SAE型法蘭更換小松型法蘭時，一定要使用SAE型O形圏。Product ManualCurrently there are five kinds of fitting systems, which are often used for hydraulic connection. They are described as follows by area or countrygeography or nation:North American StandardNPTFDescription：A kind of dry sealed thread that is suited fit for taper pipes to deliver fuels, it can be used in both male and female thread end fittings. NPTF male threads can work with NPTF , NPSF or NPSM female threads. Though similar, NPTF and BSPT pipe fittings are not interchangeable as the former are different in pitch and thread angle (60) from the latter (55).JIC37 taper female thread fittingsDescription：JIC 37 taper: The Society of Automotive Engineers (SAE) stipulates that 37 taper or tapered collets can be used in high-pressure hydraulic pipelines. Such pipe fittings are often called JIC pipe fittings. JIC male threads can only fit with JIC female threads. They are straight and have a 37 tapered face. JIC female threads are also straight and have a 37 tapered face. The sealing forms at the 37 tapered face. Threads of some measurements are identical withSAE 45 tapered threads, so the taper should be measured carefully in order to distinguish between them. SAE 45 taper male thread fittings Description：SAE (45 taper): This is a term for pipe fittings of 45 taper or tapered collets. Soft brass pipes often use such fittingsas the material can be machined easily into a 45 angle. Such fittings are perfect for low pressure applications, like fuel pipelines and cooling pipelines.SAE 45 taper male threads can only fit with SAE 45 taper female threads. SAE male threads are straight and have a 45 tapered face.SAE female threads are also straight and have a 45 tapered face. The sealing forms at the 45 tapered face. Threads of some measurements are identical with SAE 37 tapered threads, so the taper should be measured carefully in orderto distinguish between them. O ring end sealing male thread fittingsExplanation: O shape circle of hold seal up exterior thread can only sum O shape a circle of faced sealing female screw cooperation,Exterior thread is straight thread bring O shape a circle; Female screw is straight thread bring seal up end face, Exterior thread at O shape a circle place seal up, But female screw at seals up end face place seal up. O shape quan flange- SAE J518Say Ming Dynasty: SAE J518SAE 61 type sum 62 type four bolt march-past flange usually at worldwide in extensive should be used for connect pump and motor. This place has three kinds of exceptions situations; 1. Time rides coefficient- 10, Not SAE gauge, But area but applies to very generally beside North America 2. Carter that tie style flange, Possesses a compare thick flange ( Watches middle size C ) , It external diameter with SAE 62 type flange external diameter same big. 3. Poclain flange, It with SAE flange root different. Male weighFlange Size61 Type（FL）62 Type（FL）Carter that tie style（FLC）FlangeExternaldiameterABCFlangeExternaldiameterABCFlangeExternaldiameterABC1/21.188 0.688 1.500 0.265 1.250 0.718 1.594 0.305 5/81.3380.265 3/41.500 0.875 1.875 0.265 1.625 0.937 2.000 0.345 1.625 0.938 2.000 0.560 11.750 1.031 2.0620.315 1.875 1.093 2.250 0.375 1.875 1.094 2.250 0.560 1 1/4 2.0001.188 2.3120.315 2.125 1.250 2.625 0.405 2.215 1.250 2.625 0.560 1 1/2 2.3751.406 2.7500.315 2.500 1.473 3.125 0.495 2.500 1.438 3.125 0.560 2 2.8121.688 3.062 0.375 3.125 1.750 3.812 0.495 3.125 1.750 3.812 0.560 2 1/2 3.3122.000 3.500 0.375 3 4.0002.438 4.188 0.375 3 1/2 4.500 2.750 4.750 0.422 4 5.000 3.062 5.125 0.422 5 6.000 3.625 6.000 0.422 O shape a circle of plane seal up fix type exterior thread jointExplanation: Ases O shape a circle with female screw joint on plane contact time form seal up on exterior thread joint, Can use elastomer seal up come control leakage at hydraulic power control system, And at prevents leak function quite under important situation, Can adopt this a kind of tube joint.Presses sum of style administer jointSay Ming Dynasty: Presses sum of style fix type exterior thread joint can only with press sum of style female screw nut and press a sum of cooperation. Exterior thread joint is straight thread bring 24 wimble. Female screw head is straight thread and ha as seal up microbus press sum of. It seals up at press sum of with exterior thread joint 24 wimble between, Presses sum of with female screw joint in administer between form.British Standard SAE falls conical surface jointThinks all overseas thread average for metric system, This is a misapprehension. Usual not this, There is two kinds of in common use thread forms- Meter screw sum benefit surname standard thread ( BSP) . British Standard straights administer ( BSP) Thread, Too calls benefit surname standard thread. It already can be straight thread ( BSPP) , Too can be taper thread ( BSPT) , Average has fall conical surface. It flange with SAE61 type or 62 type flange analogous ( - 10* Exclusion) . Port connects usually by BSPP thread. It seals up adopt soft metal gland ring. BSPP ( Straight) Exterior thread can with BSPP ( Straight) Female screw or female screw Port cooperation. BSPP exterior thread is straight thread and bring 30 wimble. BSPP female screw too is straight thread and bring 30 wimble. Female screw Port is straight thread and bring seal up end face. Port place will seal up by O shape quan or soft metal fil lup quan form on exterior thread joint. BSPP ( Straights thread) Joints with NPSM joint analogous but can not exchange. It most size threads screw pitch different, Thread dental pattern jiao is 55, But NPSM thread dental pattern jiao is 60 ( - 10 right and wrongs SAE specifications flange) British Standard straights administer thread ( BSP) Say Ming Dynasty: British Standard straights administer ( BSP) Thread, Too calls benefit surname standard thread. It already can be straight thread( BSPP) , Too can be taper thread ( BSPT) , Average has fall conical surface. It flange with SAE61 type or 62 type flange analogous ( - 10* Exclusion) . Port connects usually by BSPP thread. It seals up adopt soft metal gland ring. BSPP ( Straight) Exterior thread can with BSPP ( Straight) Female screw or female screw Port cooperation. BSPP exterior thread is straight thread and bring 30 wimble. BSPP female screw too is straight thread and bring 30 wimble. Female screw Port is straight thread and bring seal up end face. Port place will seal up by O shape quan or soft metal fil lup quan form on exterior thread joint. BSPP ( Straights thread) Joints with NPSM joint analogous but can not exchange. It most size threads screw pitch different, Thread dental pattern jiao is 55, But NPSM thread dental pattern jiao is 60 ( - 10 right and wrongs SAE specifications flange) British Standard wimbles administer thread ( BSPT)Say Ming Dynasty: BSPT ( Wimble) Exterior thread can with BSPT ( Wimble) Female screw or BSPP ( Straight) Female screw cooperation. BSPT exterior thread is taper thread. Ases it with BSPT ( Wimble) Female screw or BSPP ( Straight) Female screw Port cooperation time, Form seal up at thread place. BSPT joint with NPTF joints approximation but can not exchange. It most threads screw pitch different, Thread dental pattern jiao is 55, But NPSM thread dental pattern jiao is 60France standardFrance GAZ is in common use tube joint. This a kind of joint is meter screw and bring 24 wimble. With Germany DIN administersjoint analogy, But it thread at some size on different from. Though the two all is meter screw, But France all specification administerjoint average adopt fine pitch thread, But Germany DIN administers joint dimension compare big, Adopts coarse thread. Most Port connections average for flange connection. France standard flange with SAE sum hellip standard flange different; It flange end face have a prominent convex platform. This a kind of flange be called Poclain type flange. 1 GAZ242 GAZ Poclain24 flangeGermany standardGermany DIN ( Germany industrial standard) Is in common use tube joint. So-called metric system administer joint usually is point DIN administer joint. It flange is normative 61 type or 62 type flange ( - 10 exclusions) . DIN 24 wimbles ball a threadSay Ming Dynasty: DIN24 wimbles ball head can with three kinds of pictorial female screws look cooperation. Exterior thread joint for ball a metric system straight thread possess 24 wimble sum a ball head sink hole, Should hole and required administer joint in administer external diameter look match, With exterior thread looks match female screw include bring O shape a circle, Metric system administers joint 24 wimble ball a female screw, Or uses general 24 or 60 wimble ball a female screw. DIN 60 wimbles ball a threadSay Ming Dynasty: DIN60 wimbles ball a exterior thread joint can only with use general 24 or 60 wimble ball female screw joint cooperation. Exterior thread for metric system straight thread and bring 60 wimble. Female screw for metric system straight thread and bring use general 24 sum 60 wimble. Ases use wimble a corner gauge survey wimble corner time, Should use 30 wimble a jiao gauge. ( Uses wimblea corner gauge along joint camber line proceed survey. )DIN 3852, A type sum B type tube joint ( Straights thread)Say Ming Dynasty: DIN3852 A type sum B type exterior thread administer joint can with next picture show DIN female screw administer joint cooperation. A type sum B type exterior thread and female screw administer joint average for straight thread. Pictures one is point metric system straight thread, But picture 2 is point benefit surname standard straight thread. Will as seal up quan ( A type) Or dense cover ( B type) With female screw Ports dense cover cooperation time form seal up. DIN3852 A type sum B type administer joint have two kinds of types; Light-duty ( L) Series sum heavy ( S) Series. DIN 3852 C type metric system sum benefit surname standard taper thread jointSay Ming Dynasty: DIN 3852 C type administer joint already can be meter screw will too can be benefit surname English make thread. Exterior thread cans only with pictorial female screw cooperation. In, Outside administers joint average for taper thread. Will watch one be point metric system taper thread but watch 2 be point benefit surname standard taper thread. Seals up form at thread place. DIN 3852 C type administers joint have three kinds of serieses: Exceeds light-duty series ( LL) , Light-duty series ( L) Sum heavy series ( S) . Metric system presses sum of style administer joint always becomesSay Ming Dynasty: Metric system presses sum of style administer a always becomes by connect out joint on three parts composing. This three parts difference is: Will administer core press sum of sum metric system nut. Nut assemble at administer core on will again assemble press sum of ( Sees picture) . DIN light-duty will be series always becomes use DIN light-duty series metric system nut but DIN heavy series always becomes use DIN heavy series metric system nut. Press sum of sum administer core according to need in administer external diameter choice. Japan standardThere is two kind of compare in common use tube joint at Japan ( 1) All small loose equipment average adopt ha 30 wimble sum metric system fine pitch thread administer joint. All flange average for 61 type or 62 type flange ( - 10* Exclusion) . ( 2) Other most Japans equipment adopt ha 30 wimble sum English make standard straight administer thread administer joint, Usually call as JIS( Japan Industrial Standard) Administers joint. These administers joint with English make administer joint can not exchange, Because it conical surface direction contrary to. All flange average for 61 type or 62 type flange ( - 10*