注塑成型模具英语术语.doc

中英文对照-注塑成型模具术语 Page 15 of 15专业英语资料 Technical English No.a1 A：What,s your comment on these tools? 觉得这些模具怎样？ B: Well, I need to measure them by caliper gauge.我得用游标卡尺来量一下。 A: Are the dimensions in line with your requirement? 尺寸符合你们的要求吗？ B: Some are not, diameter of some parts are a little bit longer. Im afraid that you need to modify the tools according to our requirement.有些，某些部件的直径偏长，恐怕你们得按我们的要求修改模具。 No.a2 A: How much is this mould? 这个模具多少钱？ B: 200 US dollars per each.每个200美圆。 A: So expensive, would you give me a discount? 这么贵，能打个折扣吗？ B: Well, I could only give you a discount of 10%. 我只能给你打9折。 A: I need some time to consider it. Please give me your quotation for the mould once you make up your mind.我得考虑考虑，请考虑好以后，马上给我报价。 B: OK. 好的。 1. 认为A怎样？ Whats your comment on A? What do you think of A? How do you like A? comment v. /n.评论 make a comment on A /make comments on A 对A做出评价。 2.measure （1）v. 测量例句：The engineer measured the height of surface grinder. 工程师测量了平面磨床的高度. 测量的结果例句：The room measures 12 by 20 feet. 房间的面积是12*20英尺。 measure up to 符合标准:The quality of spring measures up to advanced international standard.弹簧的质量符合先进的国际标准。 （2）n.测量单位 : A meter is a measure of length. 2. 与A一致according to A / in line with A 例句： According to my watch, it is already 11 oclock. 根据我的表，时间是11点。 This kind of vacuum cleaner is designed in line with customers requirement.这种吸尘器是根据客户的要求设计的。 3. dimension : n.尺寸，维 of one dimension一维的，线性的 of two dimensions二维的，平面的 of three dimensions三维的，立体的 以复数形式dimensions出现时有面积，容积之意 What are the dimensions of this stamping factory? 这个冲压厂的面积是多少？ Adjustable dimension 可调尺寸 assembly dimension安装尺寸 Blank dimension毛坯尺寸 characteristic dimension性能尺寸，基准尺寸 Cross dimension横截面尺寸 external dimension外形尺寸 Fundamental dimension基本尺寸 5.diameter n.直径 radius n. 半径 approximate diameter近似直径 basal diameter 底面直径 blank diameter毛坯直径 cylinder bore diameter汽缸内径 overall diameter全径 inside/interior diameter内径 maximum swing diameter of work over bed 车床床面上加工最大直径 maximum swing diameter of work over carriage 车床在刀架上加工的最大直径 nominal diameter 通称直径 / 标称直径 6.modify v. 修改 modification n. 修改 mould modification quotation 改模报价单 die modification 模具改良 addendum modification 齿顶高修正，齿高变位量 7.Im afraid that 用于提出不利于对方的观点 8.per （1）每一个 （2）按照 Gasoline once cost 40 cents per gallon 汽油曾卖到每加仑40美分。 Modification were made to die per customers instruction。按照客户的要求对模具做了修改。 9.make up ones mind / decide下决心，做决定。 The interferometer manufacturer decided to increase the whole sale price for their products.干涉仪的制造商笃定增加其产品的批发价格。 模具收缩率测试 Scope: Mold shrinkage is the shrinkage of the polymer as it cools after the molding process. It is typically used to properly machine injection molds so that final part dimensions are as desired. Mold shrinkage can be dependent upon the molding parameters used - often the extremes of the processing range for the material plus a midrange value are tested. Test Procedure：The length or diameter of the cavity is measured depending on shape of mold. Test specimens are molded under specified conditions. The parts cool and after 48 hours, the molded parts are measured and the shrinkage is calculated. Equipment used at Plastics Technology Laboratories, Inc.: Injection Molds Digital micrometers Digital calipers Weighted digital drop gauge The comparator method will show some of the sink, but may not be accurate enough. We prefer you use the CMM and scan all the diameters at .100 increments between the ends. Not only will this be more accurate, it is consistent every time you run the CMM program. Start at the large end and move in at .100 increments. These are the measurement circles you request in your markup. They are already implied in the print, so will not be added. These are the MIN values you are to have. To inspect the end diameters, you must consider your breaks as you mentioned. Depending on the break size and its depth into the part, adjust your min diameter values accordingly. This drawing considers that there are no breaks at the end and they are a sharp point. This will take care of the OD. To measure hole diameter, use a pin gage and pass no forces you mentioned. -成型工艺流程及条件介绍(中英文对照)Molding technique procedure and parameter introduction第一節 成型工艺Section 1 molding technique.1.成型工艺参数类型Sorts of molding parameter.(1). 注塑参数Injection parameter.a.注射量Injection rate.b.计量行程Screw back positionc.余料量Cushiond.防诞量Sucking back ratee.螺杆转速Screw speedf.塑化量Plastic rateg.预塑背压Screw back pressureh.注射压力和保压压力Injection pressure and holding pressurei.注射速度Injection speed(2)合模参数Clamping parametera.合模力Clamping forceb.合模速度Clamping speedc.合模行程.Clamping stroked.开模力Opening forcee.开模速度Opening speedf.开模行程Opening positiong.顶出压力Ejector advance pressureh.顶出速度Ejector advance speedi.顶出行程Ejector advance position2.温控参数Temperature parametera.烘料温度Dry resin material temperatureb.料管与喷嘴温度Cylinder temperature and nozzle temperaturec.模具温度Mold temperatured.油温Oil temperature3.成型周期Molding cyclea.循环周期Cycle timeb.冷却时间Cool timec.注射时间Injection timed.保压时间Holding pressure timee.塑化时间Plant timef.顶出及停留时间Knocking out and delay timeg.低压保护时间Mold protect time成型工艺参数的设定须根据产品的不同设置.Molding technique parameter setting differs depending on type of product第二节成型条件设定Section 2 Molding parameter Setting按成型步骤:可分为开锁模,加热,射出,顶出四个过程.Molding steps: mold opening/closing, heating injection and knocking out.开锁模条件:Mold opening parameter:快速段中速度低压高压速度High-speedmid-speedLow pressure high pressure speed锁模条件设定:Mold closing parameter setting1锁模一般分: 快速中速低压高压Mold closing: high-speed low-speed low pressurehigh pressure2.快锁模一般按模具情况分,如果是平面二板模具,快速锁模段可用较快速度,甚至于用到特快,当用到一般快速时,速度设到55-75%,完全平面模可设定到 80-90%,如果用到特快就只能设定在45-55%,压力则可设定于50-75%,位置段视产品的深浅(或长短)不同,一般是开模宽度的1/3.In high-speed section, Mold closing speed depends on type of mold. For two plate mold it can set quick and even especially quick usually, it set speed within 55-75%. For full-plate mold it set speed within80-90% while using especially high speed it set speed within 45-55% and pressure within 50-75% position distance setting differs depending on the volume of product and usually it can be set 1/3 of mold opening position.3.中速段,在快速段结束后即转换成中速,中速的位置一般是到模板(包括三板模,二板模)合在一块为止,具体长度应视模板板间隔, 速度一般设置在30%-50%间,压力则是20%-45%间.In mid-speed section: Mold closing speed changes into mid-speed after high-speed section finish. Mid-speed start position is where two plates meet (include three-plate mold and two-plate mold ) Distance of mid-speed is up to distance of two plates plate it speed within 30-50% and pressure 20-45%. 4.低压设定,低速设定一般是在模板接触的一瞬间,具体位置就设在机台显示屏显示的一瞬间的数字为准,这个数字一般是以这点为标准,即于此点则起不了高压,高于此点则大,轻易起高压.设定的速度一般是15%-25%,视乎不同机种而定,压力一般设定于1-2%, 有些机则可设于5-15%,也是视乎不同机种不同.Low-pressure section: Mold closing sets low-pressure when plates meeting. This position is set to the data of machine screen on this time. This point is the gage of the data. Data lower the point there is no high-pressure. Data higher the point there is high-pressure easily. It set speed within 15-25% and pressure within 1-2% depending on type within 1-2% depending on type of injection molding machine.5.高压设定,按一般机台而言,高压位置机台在出厂时都已作了设定,相对来讲,是不可以随便更改的,比如震雄机在50P.速度相对低压略高,大约在30-35%左右,而压力则视乎模具而定,可在55-85%中取,比如完全平面之新模,模具排气良好,甚至于设在55%即可,如果是滑块较多,原来生产时毛边也较多,甚至于可设在90%还略显不足.High-pressure section: To normal injection molding machine, high-pressure position had been set before they were sent to customer. It can not be modified. For example high-pressure position of CHENHSONG machine is 50P.The speed of high-pressure section is about 30-35% and higher than that of low-pressure. The pressure is up to mold, it can set within 55-85% For full-plate mold, its eject air well, it can set pressure 55% .If mold has a lot of slides and flash rate high in production, pressure can set 90%.加热工艺条件设定Heating technique parameter setting1.加热段温度设定必须按照产品所使用的原料的不同而不同,但却必须遵循一个这样的规则,即由射口筒到进科段温度是逐步递减的.且递减温度是以10.度为单位.The proper temperature setting differs depending on type of resin material, but it must be abide by a rule that temperature setting should diminish in step 1.C from nozzle to feeding resin material position. 2特殊情况下.如料头抽丝,则射口筒温度应降低,如果是比较特殊的原料冷凝比较快的.则射口筒温度则不止比第二节法兰温度高10度.比如PPS. 尼龙等.Nozzle temperature setting should low if product line. If resin material such as PPS, PA, cool very soon , Nozzle temperature should higher more 10.C than the second cylinder temperature.3.机台马达启动温度视乎机台不同而不同,一般出于对机台油路中的油封保护需要,油温最好能控制在40度-60度,以免油封长期高压而变化,缩短使用寿命,造成成型不稳定.Pump turning on temperature is different depending on type of injection molding machine. To protect oil seal of machine it set oil temperature within 40.C-60.C, If oil seal work on condition that high pressure and damaged Its work time will be shorter, it can cause molding stable.第三节注射及熔胶(加料)工艺条件设定Injection and plastic Technique parameter setting一.注射Injection注射是把塑料原料经加热后射进模腔的过程,它一般可分为第一级,第二级,第三级,第四级及保压几段:Injection is a step which inject melt resin material into mold. It consists of stepl,step2 ,step3,step4 and holding pressure step:1.第一级注射一般是注射料头段.具注射量一般可根据料头的轻重来估计其行程,当然也可以依据公式来计算如公式:Step l injects usually tunnel material, Injection Volume can be estimated according to the weight of course it can be calculated by formula:L=Si=Vi/0.785Ds2L:注射行程; Si: 注射行程;L: injection stroke Si: injection strokeVi:理论注射容积; Ds:螺杆直径; Vi: injection volume of theoretical Ds: diameter of screw0.785:是/4的值.0. 785: value of /4.当然,如果我们在成型时每设定一个参数都要计算一次,要成型出一个产品就要几个小时才能完成了.But it cost a lot of time to produce one product if every time molding parameter is setting by calculation.2.第二级是注塑产品约2/3的阶段,当然,根据产品特殊需要,也允许成型不到2/3阶段,比如避免结合线问题,这一阶段的成型速度及压力一般是整个成型段的最大值段,如果排的产品与机台基本是相吻合的.模具结构合理,排气良好,这一段的压力一般也不会超过80%.速度侧视产品需变,可能大到95%也可,自然一般都是在55%-80%间.Step 2 inject 2/3 of product. It can lower 2/3 of product according to requirement of product. For example to prevent weld line. Molding speed and pressure on this step is the maximum of whole molding section. If Mold suit the injection molding machine and mold structure reasonable and eject air well, pressure of this step should lower 80%. Molding speed setting within 55-80% but it may setting 95% for especial product.3.第三段是注射余下的1/3段,其速度和压力根据产品的需要,一般是小于第二段,速度和压力存在于一个往下降的过程.主要是为了防止产品毛边的产生,但同时又必须把产品充填饱满.Step3 inject remain 1/3 of product. According to product molding speed and pressure lower than that of step2 To prevent flash speed and pressure should decrease but it cant shot short.4.第四段:一般有机台还有第五,第六段,这段的成型速度和压力相同前,都存在两段一个递减过程.其作用都是起到一个再次充满的作用.Step4 section: Some injection machines have step5,step6 which are same as former molding speed and pressure this step should diminish and inject once more.5.保压段:不论成型什么产品,都存在一个保压过程.任何产品都不同程度的存在一个厚薄不一的问题,正常情况下,较厚的部分都可能存在一个收缩凹陷的现象,为了解决这种现象,就应应用到保压,保压一般来讲都应用较慢的射速,而压力的设置则应看缩水的情况如何,小到25%,大到80%都有可能.Holding pressure step: No matter what product there is a holding pressure step. Any product cant molding a same thickness. Usually the deeper section may sink mark . To prevent this defect it should set holding pressure, The injection speed of holding pressure step is slow but holding pressure setting within 25-80% depending on sink mark.二.熔胶段工艺Plastic Technique1.再复杂的熔胶旋转过程最多不会超过三段,因为熔胶本身就是存在于把胶熔进料筒的过程,如果原料粘度大,熔胶压力则大,但速度则应取决于原料的分解温度,熔胶速度越快,原料中的剪切力则会越大,料管温度则越高, 局部原料产生分解的可能性则会越大,故一般熔胶会采用中速为宜,如45%-75%, 熔胶同时会碰到一个比较重要的环节,那就是背压的使用,产品精度要求越大,背压的使用则更大,背压可使原料分子间结构更紧密,成型出的产品则尺寸更稳定,外观越好.当然,背压太大,则会产生流涎, 所以背压的使用又应考虙到其它原因.Plastic should lower 3 steps, because plastic is a step to add melt resin material to cyclinder , Higher stick of resin material ,higher screw back pressure. Screw speed differs depending on decomposing temperature of resin material ,Higher screw speed ,Higher trim force of resin, higher cyclinder temperature. Some resin material may decomposes so it set screw speed in mid-speed such as 45-75%, In plastic step setting screw back pressure is very important, Higher screw back pressure , higher quality of product screw back pressure make resin structure order, Molding product is beautiful and volume stable. But ,it maybe flow if screw back pressure too high . So all factors should be considered when using screw back pressure. 2.熔胶过程还有一个比较重要的环节,那就是松退,松退分前松退和后松退,其作用一般是为了防止流涎和抽丝,设定值速度和压力都在20%-50%间,设定的行程一般在2-5cm间,太长的行程可能会使料筒里面贮存空气,导致下一模出现不期望的气泡.In plastic step sucking back is very important too. Sucking back include front sucking back and back sucking back It setting sucking back to prevent flow and line. It sets sucking back speed and pressure within 20-50% and distance within 2-5cm. TOO long distance make cyclinder reserve air and cause bubble at next molding.顶出的工艺设定knocking out technique setting产品经冷却定型后则有一个开模的过程,开模基本上是合模的反过程.开模的未段则有一个慢速设置,开模完成后,产品必须顶出的过程.There is a mold opening step after product cooling taking shape. Mold opening is a reverse step of mold closing. The last step of mold opening speed set slow. Product should be knocked out after mold opened.一.顶前:Knocking out顶前最好分两个阶级,第一阶可分为中压慢速,即是把产品轻轻顶出一部分,然后是中压中速顶,中压中速一般指的是35%-55%,而低速则有可能低到5%,这需视产品不同而言,顶出行程设定是顶出长度稍比产品垂直深度大1-2cm即可.Knocking out includes two steps, Step1 section setting mid-speed, knocks product out partly step2 section setting mid-pressure and mid-speed . Depending on different product, mid-pressure and mid-speed sets within 35-55% but low-speed can set 5%. Distance of knocking out longer 1-2cm than the vertical thickness of product.二.退针Back顶退包括两个过程与顶落的过程基本一致,顶退的终点应预留1-3cm的空间,以保护顶针油管不被顶坏.The same as knocking out, ejector back includes 2 steps. To protect the ejector oil jar, it should make a 1-3mm distance in the ending point of ejector back.三.顶针方式还包括一个多次顶,单次顶及顶针停留的选择,机械手取产品,脱模顺利的情况都采取多项,为了顶针油缸 寿命的延长,多次顶就以不超过三次为宜,顶针停留一般用在顶针带着产品退回有可能对增品产生损伤的模具,同时为配合机械手使用,有时也需要较短的顶针停留. The way of knocking out includes knocking out once, Knocking out repeat and ejector delay. Take product by manipulator or take product easy, it should select knocking out once. To longer the work time of ejector oiljar, times of knocking out lower 3 times. Ejector delay used when product will be damaged if ejector back or suit manipulator.成型时间的设定Molding time setting在保证产品质量的前提下,周期时间是越短越好,周期时间又包括如下几项:射胶时间,保压时间,熔胶时间,冷却时间,顶出时间,锁模低压时间,甚至乎关系到时间因素的还有还开模与锁模,及顶出的快慢.Cycle time should shorter on condition that product quality well. Cycle time includes: injection time , holding pressure time, plastic time, cure time, knocking out time and mold protect time. Even mold opening closing sopeed and knocking out speed affect cycle.1. 射胶时间包含保压时间,一般看起来,射胶时间越长,产品越饱和,但我们在讲求质量时,同时也须考虑产能更何况,射胶时间过长,有可能会造成产品过于饱满而导致粘模顶的变形呎寸偏大等一系列问题,故我们在设置射胶时间时应综合考虑,尽量在合乎质量要求时缩短射胶时间.Injection time consists holding pressure time. Longer injection time, fuller product, we should consider production quantity when we suit for quality. If injection time too long, it may cause a series of defects suck as flash strain. So all sorts of factors should be considered, injection time should be shout if quality suit for requirement.2. 熔胶时间的长短取决于熔胶速度设定的快慢,背压设定的大小,但有一点,熔胶时间控制的长短一定要比冷却时间短.Plastic time depends on plastic speed and screw back pressure, but plastic time must shorter than cure time.3. 冷却时间:冷却时间的长短直接影响到成型的周期,冷却时间越长,成型时间就越长,造成产能就越低,故我们在设定高压冷却时间时,只要能保证到产品成型顺利,不会直接影响到变形等问题,设定的时间也是越短越好.Cure time: Cure time affects molding cycle. Longer cure time, longer molding cycle, lower production quantity. So it sets cure time short on condition that product molding succed and cant deformation.4. 在大量使用机械手的塑胶公司,我们的顶出时间一般是与机械手配合为宜,全自动使用机械手时顶出停留时间一般保持1.5-2秒,半自动生产,如因顶针退回会导致产品掉落或卡紧,而取不下产品,停留时间则应保持5秒左右.In PCE company, for using manipulator in abundence , knocking out time suits manipulator, Knocking out delay keeps 1.5-2 second when using manipulator full-manipulator, knocking out delay keeps about 5 second when using manipulator semi-manipulator and product will fall or cant be taken off if ejector back.5. 低压保护时间对保护我们人身安全,模具安全起很大作用,配合好模具低压位置和低压压力的调整,低压保护的时间应取1-3秒,保护时间越短,可能造成的危害则越小.Low-pressure protect is very important for safety and protect mold, Mold protect time should adjust within 1-3 second suit low pressure and position of mold protect, shorter protect time, make damaged. 第四节常见塑料原料的有关温度值.原料Resin名称NameMelt熔点 Molding Temperature成型温度Decomposing Temperature分解温度Mold Temperature模具温度Resin dry temperature干燥温度 =塑胶原料类专业词汇 ABS 丙烯腈-丁二烯-苯乙烯共聚物 ABS alloys 丙烯腈-丁二烯-苯乙烯共聚物合金 Acrylic 丙烯酸/玻璃胶 Alkyd 醇酸树脂 Alloys 合金 Amino 氨基树脂 ASA 丙烯腈-苯乙烯丙烯酸脂元共聚物 ASA alloys 丙烯腈-苯乙烯丙烯酸脂元共聚物合金 BDS 散装模塑料 BR 丁二烯橡胶 CA 醋酸纤维素 CAB 醋酸丁酸纤维素 CAP 醋酸丙酸纤维素 casein 酪素 CF 甲酚树脂 composite material 复合材料 CPE 氯化聚乙烯 CPVC 氯化聚氯乙烯 cross linking agents 交联剂 curing agents 塑化剂 dially phthalate 苯二甲酸二烯丙酯 diaminodiphenyl methane MDA 二氨基二苯基甲烷 diphenylmethane diisocyanteMDI 二苯基甲烷二异 dough making compound 团体成型料 engineering plastics 工程塑胶 EPDM 乙烯-丙烯，二烯共聚物 epoxy resin 环氧树脂 EPS 泡沫聚苯烯板材 ethyl cellulose 乙基纤维素 EVA 乙烯-醋酸乙烯共聚物 expanded polystyrene 泡沫聚苯乙烯 Extrusion tubes 挤出管材 FEP 氟化乙丙烯 fiber reinforcement 纤维强化热固性/纤维强化复合材料 f