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21 The 2.0l/147kW turbocharged 4-cylinder FSI engine Engine codeAXX Type4-cylinder in-line engine Displacement cm1984 Ignition sequence1-3-4-2 Bore mm82.5 Stroke mm92.8 Valves per cylinder4 Compression ratio10.5:1 Maximum output147 kW at 5100 to 6000 rpm Maximum torque280 Nm at 1800 to 5000 rpm Engine managementBosch Motronic MED 9.1 Camshaft timing adjustment 42 crank angle FuelSuper Plus unleaded RON 98 (Super unleaded RON 95 with slight reduction in performance) Exhaust gas treatmentTwo three-way catalytic converters with Lambda control Emissions standardEU4 Torque and power diagram We have developed a turbocharged FSI engine on the basis of the 2.0l/110kW engine. This engine has already been used in the Audi A3 Sportback and the Golf GTI. Technical features Single-pipe exhaust system with starter and underbody catalytic converter mounted near engine Ethanol-resistant Hitachi high-pressure pump Non-return fuel system Homogeneous fuel injection Decoupled drive chain wheel in the balancer shaft assembly Elliptical toothed belt pulley on crankshaft Mechanical brake servo pump Continuously adjustable charge-air flaps You will find further information on this engine in self-study programme 337 “ The 2.0l Turbo FSI Engine” . S354_034 Torque Nm Power kW 30 330 60 90 120 150 180 210 240 270 300 15 165 30 45 60 75 90 105 120 135 150 100030005000 Engine speed rpm S354_044 Technical data 7000 22 Engine speed rpm Torque Nm The 1.9l/77kW TDI engine with 2-valve technology S354_035 Engine codeBKC Type4-cylinder in-line engine Displacement cm1896 Bore mm79.5 Stroke mm95.5 Valves per cylinder2 Compression ratio19.5:1 Maximum output77 kW at 4000 rpm Maximum torque250 Nm at 1900 rpm Engine managementBosch EDC 16 with unit injector system FuelDiesel, min. 51 CN Exhaust gas treatmentExhaust gas recirculation and oxidation catalytic converter Emissions standardEU4 The 1.9l/77kW TDI engine is also used in the Golf and has already proven itself in other Volkswagen models. Torque and power diagram 1000200030004000 0 80 160 240 320 400 S354_045 Power kW 0 20 40 60 80 100 Technical features Switchable cooler for exhaust gas recirculation Crankshaft sealing flange with integrated sender wheel for engine speed Accelerator pedal module with contact-free senders for the accelerator pedal position Contact-fee clutch pedal switch Technical data Engines 23 Engine codeBKD Type4-cylinder in-line engine Displacement cm1968 Bore mm81 Stroke mm95.5 Valves per cylinder4 Compression ratio18:1 Maximum output103 kW at 4000 rpm Maximum torque320 Nm at 1750 rpm up to 2500 rpm Engine managementBosch EDC 16 with unit injector system FuelDiesel, min. 51 CN Exhaust gas treatment Exhaust gas recirculation and oxidation catalytic converter Emissions standardEU4 The 2.0l/103kW TDI engine with 4-valve technology S354_036 This engine is identical to the 2.0l/103kW TDI engine in the Golf 2004. Engine speed rpm Torque Nm Torque and power diagram 1000200030004000 0 80 160 240 320 400 S354_046 Power kW 0 20 40 60 80 100 You will find further information on this engine in self-study programme 316 “ The 2.0 l TDI Engine” Technical features 4-valve technology Two camshafts, driven via toothed belts Switchable cooler for exhaust gas recirculation Crankshaft sealing flange with integrated sender wheel for engine speed Accelerator pedal module with contact-free senders for the accelerator pedal position Contact-free clutch pedal switch Technical data 24 Engines Engine codeBMM Type4-cylinder in-line engine Displacement cm1968 Bore mm81 Stroke mm95.5 Valves per cylinder2 Compression ratio18:1 Maximum output103 kW at 4000 rpm Maximum torque320 Nm at 1750 rpm to 2500 rpm Engine managementBosch EDC 16 with unit injector system FuelDiesel, min. 51 CN Exhaust gas treatment Exhaust gas recirculation and diesel particulate filter Emissions standardEU4 The 2.0l/103kW TDI engine with 2-valve technology and diesel particulate filter S354_048 The 2.0 l/103 kW TDI engine 2-valve technology and diesel particulate filter is also available in the Passat model year 2006. Engine speed rpm Torque Nm Torque and power diagram 1000200030004000 0 80 160 240 320 400 S354_047 Power kW 0 20 40 60 80 100 Technical features 2-valve technology Catalytic-coated diesel particulate filter Turbocharger that has been mounted high up and turned 180 to allow the diesel particulate filter to be placed close to the engine Ceramic glow plugs Technical data 25 Diesel particulate filter All diesel engines for the new Jetta meet the EU4 emissions regulations. If the customer prefers, cars with diesel engines can be equipped with a new generation particulate filter system. This new system combines the oxidation catalytic converter and the particulate filter in one component the catalytic-coated diesel particulate filter. No fuel additive is required to burn the collected soot as the filter is located near the engine. The diesel particulate filters are completely maintenance-free when used with a new engine oil. You will find information on these diesel particulate filters in self-study programme 336 “ The Catalytic-coated Diesel Particulate Filter” . S354_038 Catalytic-coated diesel particulate filter 26 Engines Ceramic Glow Plugs S354_052 A new glow plug with ceramic heating elements is used in diesel engines with diesel particulate filters. Two different sizes are used for the different diesel engines. There is a slim version with M8 thread for the 4-valve diesel engines and a short version with M10 thread for the 2-valve diesel engines. Advantages of ceramic glow plugs -Better cold start performance due to higher pre-start and post-start glow temperatures -Improved emissions values due to overall higher glow temperatures -Fewer ageing problems S354_051 The ceramic glow plugs are made up of the connecting pin, the plug casing and the ceramic heating element. The heating element is made up of an insulating protective ceramic casing and an inner conductive ceramic heating element that performs the tasks of the regulating and heating coils in metal glow plugs. The ceramic glow plug has a nominal voltage of 7 volts. 4V diesel engines 2V diesel engines Connecting pinPlug casing Protective ceramic casing Ceramic heating element 27 Preheat At outside temperatures below 14C, the glow plug system is switched on once the ignition is turned on. For a maximum of 2 seconds, a voltage of 11.5V is applied for fast heating. Post-start glow phase To reduce combustion noise and carbon hydride emissions, the glow plug operation continues for a maximum of 5 minutes after the engine has been started up to a coolant temperature of 20C. Intermediate glow phase There is an intermediate glow phase to regenerate diesel particulate filters. The intermediate glow phase improves the combustion conditions during the regeneration process. S354_053 Temperature C Time s The voltage from the engine control unit is then regulated by the automatic glow period control unit depending on the engine operating conditions. The post-start glow phase has been improved by the higher post-start glow temperature of up to 1350C (metal glow plug: 1100C). As the ceramic material does not age so fast, the additional loading from the intermediate glow period for the regeneration phases of a diesel particulate filter does not create any additional requirement for the ceramic glow plug. The ceramic glow plugs are sensitive to bumps and may not be bent. Please note the information in the repair guide. Metal glow plugCeramic glow plug Temperature CVoltage VVoltage V Time s S354_054 28 The 6-speed Direct Shift Gearbox (DSG) combines the advantages of a manual gearbox: high efficiency as well as robustness and sportiness with those of an automatic gearbox: a high level of convenience, especially with gear changes. Transmission 6-speed direct shift gearbox 02E S354_010 You will find further information on the 02E direct shift gearbox in self-study programme 308 “ The Direct Shift Gearbox 02E” . Technical data Weightapprox. 94kg Front-wheel drive Torquemax. 350Nm Clutch2 multi-plate wet clutches Operating modesAutomatic and Tiptronic Oil volume7.2l DSG oil G052182 29 The 6-speed automatic gearbox 09G is a compact, light, electronically controlled gearbox for transverse mounting. The 6-speed automatic gearbox 09G S354_011 You will find further information on the 6-speed automatic gearbox 09G in self-study programme 300 “ The 6-speed Automatic Gearbox 09G” . Technical data Weightapprox. 82kg Front-wheel drive Torquemax. 280Nm ClutchTorque Converter Operating modesAutomatic and Tiptronic Oil volume7.0l G052025 A2 lifetime 30 Chassis Chassis The chassis for the Jetta 2006 continues to set high standards in terms of comfort and dynamics in the A-platform segment. The Jetta also has an optimised strut front axle using the McPherson principle. The modern four-link rear axle should be highlighted in particular when it comes to driving dynamics and driving comfort. The electromechanical power steering gives the driver a precise steering feel and smoothly adjusts the necessary steering force as the car accelerates. Optimised strut axle using the McPherson principle Direct anti-roll bar connection with a ratio of 1:1 Brake servo with dual- rate characteristic curve Brake assist S354_019 Electronic stability programme based on the MK60 system from Continental Teves Electromechanical power steering 31 Track and camber on rear axle can be set separately Four-link rear axle with very good driving dynamics and comfort properties Tyre pressure monitor, optional You will find information on the chassis in self-study programme 321 “ The Golf 2004 Chassis” . Standing accelerator pedal with contact-free senders for the accelerator pedal position 32 Fuse boxes and relay locations in the onboard supply Electrical System Locations The Jetta electrical system has been extensively revised. As the onboard supply has been completely redesigned, the locations of fuse boxes and relays have changed. The adjacent diagram shows the locations. E-box on left of engine compartment Fuse box on left of dash panel Back-up fuse box on left of engine compartment Relay carrier under dash panel on left, above the onboard supply control unit 33 Relay carrier on control unit for onboard supply, on left under dash panel You will find more information on the electrical system in self-study programme 319 “ The Golf 2004 Electrical System” . S354_020 34 Electrical System The control units are networked via various data bus systems so they can exchange data. The diagnostic interface for data bus J533 (Gateway) forms the interface for the following data bus systems: -Powertrain CAN data bus -Convenience CAN data bus -Infotainment CAN data bus -Combi CAN data bus -Diagnostics CAN data bus Networking concept Overview of networked control units J220NOx J431 T16 J533 J362 J285 J345 J519 J255 J503 R J412 J525 J364 J136 J604 G397 Control units connected to: Powertrain CAN data bus Convenience CAN data bus Infotainment CAN data bus Sensor CAN data bus LIN data bus CAN data bus line (high speed and low speed) Communications line LIN data bus line G273 * only with direct shift gearbox S354_021 Combi CAN data bus Diagnostics CAN data bus 35 Legend: DIgnition switch E221Operating unit in steering wheel (multifunction steering wheel) G85Steering angle sender G273 Interior monitoring sensor G384 Vehicle inclination sender G397 Rain and light sensor G419 ESP sensor unit H8Anti-theft alarm system horn J104ABS with EDL control unit J136Seat and steering column adjustment control unit with memory J217Automatic gearbox control unit J220 Motronic control unit J234Airbag control unit J255Climatronic (and Climatic) control unit J285Control unit for display in dash panel insert J345Trailer detector control unit J362Immobilizer control unit J364Auxiliary heater control unit J386Driver door control unit J387Front passenger door control unit J388Rear left door control unit J389Rear right door control unit J393Convenience system central control unit J400 Wiper motor control unit J412Mobile telephone operating electronics control unit J431Control unit for headlight range control J446Parking aid control unit J500 Power steering control unit J503Control unit with display for radio and navigation J519Onboard supply control unit J525Digital sound package control unit J527Steering column electronics control unit J533Data bus diagnostic interface J587Selector lever sensors control unit* J604 Auxiliary air heater control unit J743* Mechatronics for direct shift gearbox NOxNOx sensor RRadio T16Diagnosis connector J104J217 G419 J500J587* J234 E221 J446 J386 J400 J387 G85 J527 J393J389 H8G384 D J388 J743* In addition to the CAN data bus, some electrical components are networked via the LIN data bus. 36 Air conditioning Heating and Air Conditioning Two different systems are used in the Jetta 2006: The “ Climatic” semi-automatic heating and air-conditioning system and the “ 2C-Climatronic” heating and air-conditioning system. Vent for rear left footwell Vent for rear right footwell Rear centre vents (only on centre console with rear vents, otherwise dummy covers on air-conditioning unit) S354_039 Indirect ventilation (only with 2C-Climatronic) Cooled glove compartment Vent in A-pillar Vent in dash panel If the car has a centre console with rear vents, you will also be able to cool the storage compartment in the centre console. S354_037 37 S354_040 2C-Climatronic control unit Thermo Top V auxiliary coolant heating Operation The control units for the heating and air conditioning differ depending on the equipment. Four different types are available: With and without instant heating button for the auxiliary coolant heating and with or without potentiometers for the heated seats. The Jetta 2006 can be optionally equipped with the Thermo Top V auxiliary coolant heating system. It performs the following tasks: Auxiliary heating to heat the car interior and defrost the car windows Auxiliary ventilation to reduce the interior temperature when the car is parked in the sun Preheater for cars with petrol or diesel engines (instead of the PTC heating element with diesel engine). Instant heating button for auxiliary coolant heating Potentiometer for seat heating driver s side Potentiometer for seat heating front passenger side Feedback LEDs Interior temperature sensor You will find further information on the heating and air-conditioning systems in self-study programme 318 “ The Golf 2004” . 38 Radio and Navigation Radio systems in the Jetta 2006 R100 radio The R100 radio is available for bulk customers, e.g. fleet operators. This radio has the following functions: -Two loudspeaker channels (only at front, each 20Watt) -RDS FM/AM Europa radio (AM without LW) -Control for an external 6-CD changer -Telephone control (hands free) -GALA speed-dependent volume control -Self-diagnosis including speaker diagnosis -Transport mode (reduction of the current requirement during transport and rest times) RCD 300 radio S354_027 S354_028 The RCD 300 radio is available as the standard radio system for private customers. It has the following functions: -Two or four loudspeaker channels (each 20 Watt) -RDS FM/AM Europa radio (AM without LW) -Display of the stored stations with RDS name -FM 2 tuner diversity -Control via multi-function steering wheel (MFW) -Display of frequency and station in the multi- function indicator (MFI) -Integrated single CD drive -Control for an external 6-CD changer -Telephone control (hands free) -GALA -S
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