#16908580.Control Plan.Delphi -Revised.doc

control planprocess sample trial production mass productionfile no.：q/tsi25-cp-a-001 edition no.：a/2edit_countersign_examine_approve_date: july 25th, 2005 hangzhou transailing industrial co., ltd.control planfile no.: q/tsi25-cp-a-001 total 32 pages page 1control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept.customer engineer approve/date（if required）part name/description: pins materialvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency10-1material inspection1diameter2.332.35mmcenti-millimeter caliper3 pointsevery circleinspection reportsegregation /report2hardness80hrbsclerometer3 pointsevery lotinspection reportsegregation /report4surface qualityno crack, breakage etc.visual check3 pointsevery circleinspection reportsegregation /report5chemical elements20crmnmo gb/t3077-1999certified 3 party testing agent / supplier material compounds report onceevery lotmaterial reportsegregation /reportcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 2control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: pins materialvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency10-3move pins material to cutting dept.1identity: material idby wivisual checkonceevery lotflow cardsegregation /report2status: inspection passed or rejected by wivisual checkonceevery lotinspection labelsegregation /report3fifo statusby wivisual checkonceevery lotflow cardsegregation /reportcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 3control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept.customer engineer approve/date（if required）part name/description: plates materialvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency10-4plates material inspection1thickness 0.780.82mmcenti-millimeter caliper3 pointsevery circleinspection reportsegregation /report2hardness85-99hrbsclerometer3 pointsevery lotinspection reportsegregation /report4appearanceno crack, breakage etc.visual check3 pointsevery lotinspection reportsegregation /report5chemical elements40mn meet gb699-99certified 3 party testing agent / supplier material compounds reportonceevery lotmaterial reportsegregation /reportcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 4control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: plates materialvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency10-6move plates material to punching dept.1identity: / material idby wivisual checkonceevery lotflow cardsegregation /report2status: inspection passed or rejected by wivisual checkonceevery lotinspection labelsegregation /report3fifo statusby wivisual checkonceevery lotflow cardsegregation /reportcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 5control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., customer engineer approve/date（if required）part name/description: bushingvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency10-7bushing material inspection1thickness0.45-0.47mmcenti-millimeter caliper3 pointsevery rollinspection reportsegregation /report2.width of the belt4.784.8mmvernier caliper3 pointsevery rollinspection reportsegregation /report2hardness=85hrbsclerometer3 pointsevery lotinspection reportsegregation /report4appearanceno crack, breakage etc.visual check3 pointsevery lotinspection reportsegregation /report5chemical elements20crmnmo gb/t3077-1999certified 3 party testing agent / supplier material compounds reportonceevery lotmaterial reportsegregation /reportcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 6control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: bushingvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency10-9move bushing material to reeling site.1identity: material idby wivisual checkonceevery lotflow cardsegregation /report2status: inspection passed or rejected by wivisual checkonceevery lotinspection labelsegregation /report3fifo statusby wivisual checkonceevery lotflow cardsegregation /reportcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 7control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept.,customer engineer approve/date（if required）part name/description: grease incoming vendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency10-10grease ingredient inspection1ingredient type( rheogel 1217a)customer requirement / chemical specvisual check 100% by packagingevery lotinspection reportsegregation /report2oil expiration dateby chemical spec requirementvisual check 100% by packagingevery lotinspection report /storage cardsegregation /report10-11keep grease ingredient in stock1storage temperature:20 degreethermometeronceper dayrecord cardadjustment2storage humidity75hhygrometeronceper dayrecord cardadjustment3container sealingby wimanual checkonce per using record cardsegregation4light preventionnormal in house conditionvisual checkper packevery lotstorage cardsegregationcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 8control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: pinvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency20-1pin cutting1length7.90-8.00mmcenti-millimeter caliperfirst 10 pieces every feeding , every change overchangeover check reportsegregation produced parts /adjust10 pcsper basketinspection reportsegregation produced parts /adjustpin cutting machine1feeding distanceby machine setting wisettingonce per re-feedingself checkingadjust2straightening3mold clearancecontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 9control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: bushing reelingvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency20-3bushing reeling1bushing length4.754.85mmcenti-millimeter caliperfirst 10 pieces every feeding , every change overchange over check reportsegregation produced parts/report/ reset machine10 pcsper basketprocess check reportsegregation produced parts/report/ reset machine2inner diameter2.362.38mm plug gaugefirst 10 pieces every feeding , every change overchange over check reportreport/reset machine10 pcsper basketprocess check reportreport/reset machinecontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 10control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: bushing reelingvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency20-3bushing reeling3outer diameter3.273.30mmcenti-millimeter caliperfirst 10 pieces every feeding , every change overchange over check reportsegregation and analyze10 pcsper basketprocess check reportsegregation and analyze4appearanceno burr, no leakvisual check10 pieceevery lotinspection reportreworkcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 11control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: outer plates punchingvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency20-5outer plate punching1distance between two holes6.26 6.29mmmandrel / caliper gauge10 piecesevery basketinspection reportsegregation /adjust2aperture2.232.25mmplug gauge10 piecesevery basketinspection reportsegregation /adjust3 plate height4.98-5.10mmcaliper10 piecesevery basketinspection reportsegregation /adjust4mark stamping mark stamping being clearvisual check10 pieces every bracketinspection reportsegregation /adjust5plate thickness0.76-0.86mmcaliper10 piecesevery basketinspection reportsegregation /adjust6surface qualityburr 0.05mmvisual check 10 piecesevery basketinspection reportsegregation /adjust7aperture brightness 70%visual check 10 piecesevery basketinspection reportsegregation /adjustcontrol planfile no.: q/tsi25-cp-a-001 total 32 pages page 12control plan no.: qtsi25-cp-a-001main contact: chen xinglongdate (edit): july 15th, 2005date (revised) a/2 july 25th, 2005part no./latest level:16908580core team: chen jianping production dept., chen xinglong technical dept., huang jintao q/c dept., yu guoxing parts workshopcustomer engineer approve/date（if required）part name/description: inner plates punchingvendor/factory approve/datecustomer quality approve/date（if required）vendor/factory: hangzhou sunfun chain co., ltd.vendor code:other approve/dateother approve/date（if required）part / process no.process descriptionequipmentspecificationsspecial function levelcontrol methodcorrective action planno.itemprocessspecification volumechecking methodsamplingcontrol methodqtyfrequency20-7 inner plate punching1distance between two holes6.336.36mmmandrel / centi-millimeter caliper10 piecesevery basketinspection reportsegregation /adjust2aperture3.223.24mmplug gauge10 piecesevery ba