TCD00000002551-A 组装检验规范（TC0207）高铁培训教材

"

TransportationSystems

TSTRUPQM-TestPlanningTeam",,,,,"CRH3-Project

Specificationand-protocolforAssembly

组装检验规范",,,,,,,,,,TCD00000002551,,,,

,,,,,,,,,,,,,,,Issue／版本:A,,,,

,,,,,,,,,,,,,,,CarType／车型:TC02/TC07,,TC-NO.:,,

,,,,,,,,,,,,,,,,,,,,

序号,机械,电气,新物料号,旧物料号,图纸号,检验说明（PA）检查卡片（PS）,目视检查,测量,功能,物料描述(中文),物料描述(中文),扭矩文件,配置管理,图纸版本操作者！,操作者100％日期／标识／签名,质量部门抽检日期／标识／签名,SAG质量支持人员抽检日期／标识／签名,顾客抽检日期／标识／签名,备注

ItemNo.,Mechanical,Electrical,,MaterialNo.,DrawingNo.,"Specifi-cations

(PA/PS)",visual,measuring,functional,DescriptionCN,DescriptionEN,TorqueDocument.,Confi-guration,"IssueDWG

Fitter!","Fitter

100%

Date/Ident./

signature","QS

Rand.check

Date/Ident

signature",SAGQSRand.CheckDate/Identsignatur,MoRRand.CheckDate/Identsignatur,Noti-fica-tion

CheckinSAP-Systemnecessaryforallsteps(PS/PA)!每一步必须都在SAP中核实检验说明和检查卡片！,,,,,,,,,,,"InfoforFitter:／给操作者的信息

T:Doc.inTorqueSheetnecessary／需要力矩文件

C:Doc.inConfigurationSheetnecessary／需要配置文件",,,,,,,,

,,,4969,A2V00009900531,,,,,,预组装TC02,Moab1CRH3-TC02,,Moab1CRH3-TC02,,,,,,

1.10,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP

1.20,x,,9375,CRH10000,,,x,,,车体防护,"carbodyprotectioncover,assembly",,,,,,,,

1.30,x,,6477,A2V00001677897,,,x,,,工时,BeigeordneteArbeitimMOAB1-MW,,,,,,,,

1.40,x,,3189,A2V00001399888,A6Z00000685891,"PSA6Z00001231205

PSA6Z00001231212",x,x,,基准点,"Referencemarks,assembly",,,,,,,,MP

1.50,x,,4623,A2V00001296525,A6Z00000581793,,x,x,,地板空气系统，AB,"Pneumaticsysteminthefloor,AB",,,,,,,,

1.60,x,,2293,A2V00001289803,A6Z00000765644,TCD00000002552,x,x,x,短车钩,"ShortCoupler,assembly",T,C,,,,,,HP

1.70,x,,2432,A2V00001302501,A6Z00000616224,,x,x,,T型滑块布置,T-StonesinsidecarbodyAB,,,,,,,,

1.80,x,,4616,A2V00001199006,A6Z00000690157,"PAA6Z00000662576

PSA6Z00001041996TCD00000002553",x,x,x,塞拉门,"SlidingplugdoorsAB,endentrance",T,C,,,,,,MP

1.90,x,,3975,A2V00001430289,A6Z00000690157,,x,,,塞拉门外部操作系统,Tuerbetaetig.aussenAB,,C,,,,,,

1.100,x,,3976,A2V00001430290,A6Z00000690157,,x,,,塞拉门内部操作系统,Tuerbetaetig.innenAB,,C,,,,,,

1.110,x,,2419,A2V00001302407,A6Z00000806793,,x,,,车顶防寒,roofdryinsulationassy,,,,,,,,MP

1.120,x,,3772,A2V00001419169,,,x,x,,TC车把手和框架安装,HaltestangeuRahmenAnbauTC,,,,,,,,

1.130,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP

1.140,x,,4640,A2V00001302363,A6Z00000689369,"PAA6Z00001091035

PSA6Z00001234327",x,x,,侧窗，AB,"sidewindows,AB",,C,,,,,,HP>3MP

1.150,x,,2416,A2V00001302398,A6Z00000902834,,x,,,侧墙防寒,Sidewalldryinsulationassy,,,,,,,,MP

1.160,x,,2417,A2V00001302402,A6Z00000849143,,x,,,CE1间壁防寒,frontwalldryinsulationCE1as.,,,,,,,,MP

1.170,x,,2418,A2V00001302404,A6Z00000856461,,x,,,CE2间壁防寒,FrontwalldryinsulationCE2as.,,,,,,,,MP

1.180,,x,2501,A2V00001346682,A6Z00000596067,TCD00000002554,x,,,车顶高压配置,DArrangementel.high-voltageroof,T,,,,,,,MP

1.190,x,,4622,A2V00001296445,A6Z00000565564,TCD00000002557,x,x,,车顶设备装置,RoofequipmentCar2/7,T,C,,,,,,HP>3MP

1.200,x,,4626,A2V00001301217,A6Z00000754454,,x,x,,客室废排风道安装,"exhaustairductssaloon,AB",,,,,,,,

1.210,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP

1.220,x,,3193,A2V00001400196,A6Z00000751930,,x,,,厕所设备紧固装置,"Fasteningmembers,toilet",,,,,,,,

1.230,x,,3692,A2V00001416116,A6Z00000969959,,x,x,,窗口木骨,"supportingrails,AB",,,,,,,,

1.240,x,,2398,A2V00001302230,A6Z00000969629,TCD00000002558,x,x,,净水箱安装,"freshwatertank,AB",T,C,,,,,,MP

1.250,x,,2406,A2V00001302266,A6Z00000701784,,x,x,,注水系统,"Freshwaterfillingsystem,AB",,,,,,,,

1.260,x,,2400,A2V00001302234,A6Z00000932235,,x,x,,废水管路安装,"Wastewaterpiping,incar,AB",,,,,,,,

1.270,x,,4636,A2V00001302232,A6Z00000982775,,x,x,,净水管路安装,"freshwaterpiping,AB",,,,,,,,

1.280,x,,2401,A2V00001302236,A6Z00000986551,,x,x,,标准卫生间安装,"standardtoiletcabin,AB",,C,,,,,,MP

1.290,x,,9543,A2V00001301636,A6Z00000779390,,x,x,,风挡、双侧紧固件,"corrug.bellowsarticul.bridge,AB",,,,,,,,

1.300,x,,2367,A2V00001301878,A6Z00000562782,,x,,,地板防脱落装置,floorsubstructionAB,,,,,,,,

,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP

1.310,x,,2424,A2V00001302453,A6Z00000648181,,x,,,区间显示,"destinationdispl.outside,AB",,,,,,,,

1.320,x,,2362,A2V00001301735,A6Z00000640043,,x,,,车顶设备罩组装图,rooflinetransf.-carass.,,,,,,,,

1.330,x,,4639,A2V00001302294,A6Z00000634797,TCD00000002559,x,x,,膨胀油箱系统,Oilreservoircool.unit(roof)AB,T,,,,,,,

1.340,,x,2301,A2V00001296357,A6Z00000975720,"PAA6Z00001103630

PSA6Z00001103655

PAA6Z00001103647

PSA6Z00001103666",x,x,,地板电气配线布置,ElectricalwiringinthefloorAB,,,,,,,,HP

1.350,,x,2302,A2V00001296363,A6Z00000994952,TCD00000002582,x,x,,车下线槽布置,"Electricalwiringatunderframe,AB",,,,,,,,MP

1.360,,x,4621,A2V00001296332,A6Z00001023453,"PAA6Z00001103722

PSA6Z00001103769

PAA6Z00001103746

PSA6Z00001103780",x,x,,车上电气配线布置图,ElectricalwiringinthevehicleAB,,,,,,,,MP

1.370,,x,2303,A2V00001296400,A6Z00000759627,,x,x,,高压配线,ElectricalwiringhighvoltcableAB,,,,,,,,

1.380,,x,4153,A2V00001448247,,,x,,,地线安装,ErdungenMoab1Trafowagen,,,,,,,,

1.390,x,,2359,A2V00001301405,A6Z00000991411,,x,,,空调排水系统安装,"Air-conditioningunitdrainage,AB",,,,,,,,

1.400,x,,9535,A2V00001301255,A6Z00000703645,TCD00000002560,x,x,,客室空调机组安装,"Airconditioningunitsaloon,mount",T,C,,,,,,HP>5MP

1.410,x,,4630,A2V00001301344,A6Z00000754451,,x,x,,混合空气箱安装,"mixingairbox,AB",,,,,,,,

1.420,x,,9539,A2V00001301348,A6Z00000754419,,x,,,新风过滤网安装,"weatherprotectiongrill,AB",,,,,,,,

1.430,,x,7833,A2V00001433217,,,x,,,tc车第一步的电气材料,E-MaterialMoab1Endwagen,,,,,,,,

1.440,x,,7835,A2V00001671408,A6Z00000975720,,x,,,粘贴地板线槽,Kabelkan?leimFussbodenklebenEC,,,,,,,,HP

,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP

1.450,x,,3405,A2V00001301637,A6Z00000779391,,x,x,,渡板系统安装,"fixingelements,couplingside,AB",,,,,,,,

1.460,x,,2415,A2V00001302383,A6Z00000891723,,x,,,地板防寒,Floordryinsulationassy,,,,,,,,MP

1.470,x,,2368,A2V00001301883,A6Z00000554737,,x,,,地板,"Floorplate,AB",,,,,,,,MP

,,,,,,,,,,,,,,,,,,,,

,,,4970,A2V00009900532,,,,,,第二步CRH3内部-TC02,,,Moab2CRH3-TC02,,,,,,

2.10,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP

2.20,x,,4632,A2V00001301857,A6Z00000547288,TCD00000002895,x,x,,座椅安装型材,"seatholderrail,AB",T,,,,,,,

2.30,x,,2422,A2V00001302441,A6Z00000751912,TCD00000002896,x,x,,行李架安装架,"Luggagerackandcovebracket,AB",T,,,,,,,MP

2.40,,x,2427,A2V00001302477,A6Z00000963338,,x,,,客室灯布置,"passengersaloonlamp,AB",,,,,,,,

2.50,x,,4637,A2V00001302272,A6Z00000998986,TCD00000002897,x,x,,开水炉安装,"hotwaterdispenser,AB",T,C,,,,,,

2.60,x,,4638,A2V00001302276,A6Z00000995943,,x,,,开水炉排水管,"drain.pipinghotwaterdisp.,AB",,,,,,,,

2.70,x,,2260,A2V00001199073,A6Z00000650004,"PA/PS

A6Z00000655485",x,x,,一位端门,"inter-vehicledoorCE1,manual,AB",,C,,,,,,MP

2.80,x,,2261,A2V00001199074,A6Z00000650005,"PA/PS

A6Z00000655485",x,x,,二位端门,"inter-vehicledoorCE2,manual,AB",,C,,,,,,MP

2.90,x,,2305,A2V00001296430,A6Z00001013468,,x,x,,车上电气控制柜安装,ArrangementequipinthevehicleAB,,,,,,,,MP

2.100,x,,4093,A2V00001441004,,,x,,,连接器,Connector/terminalincoach(TC),,,,,,,,

2.110,x,,4625,A2V00001301200,A6Z00000754453,,x,x,,顶板供风风道安装,"supplyairductroof,AB",,,,,,,,

2.120,x,,2370,A2V00001301893,A6Z00001017411,,x,x,,侧墙组成,"sidewallpanelling,AB",,,,,,,,MP

2.130,x,,2386,A2V00001302014,A6Z00000940561,,x,,,E-控制柜间壁,"E-cabinetpanelling,AB",,,,,,,,

2.140,x,,4642,A2V00001376549,A6Z00000968996,,x,,,清洁电源插座,"powersocketsforcleaning,AB",,,,,,,,

2.150,x,,2387,A2V00001302018,A6Z00000973889,,x,,,一位端组柜,"multipurposecabinetCE1,AB",,,,,,,,

2.160,x,,2681,A2V00001373014,A6Z00000954411,,x,,,车辆控制面板安装,"CarControlPanel,assembly",,,,,,,,

,,,,,,,,,,,,,,,,,,,,

,,,4971,A2V00009900533,,,,,,第二步CRH3外部-TC02,,,,,Moab3CRH3-TC02,,,,

3.10,x,,2327,A2V00001296932,A6Z00000535440,,x,x,,变压器和冷却单元布置,Transformerwithcoolingunitmount,,,,,,,,MP

3.20,x,,2404,A2V00001302243,A6Z00000756067,,x,x,,车下废水管路安装,"wastewaterpipingunderfloor,AB",,,,,,,,

3.30,x,,2323,A2V00001296894,A6Z00000978957,,x,x,,T型槽螺母布置,NutforT-slotLayout,,,,,,,,

3.40,x,,2308,A2V00001296494,A6Z00000827875,,x,x,,一位端空气系统,"pneumaticsystemCE1,AB",,,,,,,,MP1.Zug

3.50,x,,2309,A2V00001296499,A6Z00000874669,,x,x,,中部空气系统1,"Pneumaticsystemcentrepiece1,As.",,,,,,,,MP1.Zug

3.60,x,,2310,A2V00001296504,A6Z00000894060,,x,x,,中部空气系统2,"Pneumaticsystemcentrepiece2,AB",,,,,,,,MP1.Zug

3.70,x,,2311,A2V00001296510,A6Z00000856700,,x,x,,二位端空气系统,"pneumaticsystemCE2,AB",,,,,,,,MP1.Zug

,,,,,,,,,,,,,,,,,,,,

,,,4972,A2V00009900534,,,,,,第三步CRH3内部-TC02,,,,,Moab4CRH3-TC02,,,,

4.10,x,,2388,A2V00001302078,A6Z00000838051,,x,x,,门柱覆盖板组成,"doorpanelling,AB",,,,,,,,

4.20,x,,2604,A2V00001370671,,,x,x,,行李架下盖板,"GEPAECKTRAEGERKLAPPEN,ANBAUTC02",,,,,,,,

4.30,x,,2385,A2V00001302009,A6Z00000753264,,x,,,挡风板,"roofbulkhead,AB",,,,,,,,

4.40,x,,2376,A2V00001301936,A6Z00000969402,,x,,,一位端平顶板支架,"ceilingframeCE1,AB",,,,,,,,

4.50,x,,2421,A2V00001302435,A6Z00000813696,,x,x,,客室行李架,"Luggageracksaloon,AB",T,,,,,,,MP

4.60,x,,2373,A2V00001301902,A6Z00000888676,,x,,,客室顶板,"passengercompart-mentceiling,AB",,,,,,,,

4.70,x,,2377,A2V00001301938,A6Z00000972229,,x,x,,一位端平顶板,"interiorceilingvestibuleCE1,AB",,,,,,,,

4.80,x,,2378,A2V00001301942,A6Z00000974283,,x,x,,二位端平顶板,"interiorceilingvestibuleCE2,AB",,,,,,,,

4.90,x,,3122,A2V00001199102,A6Z00000620936,"PAA6Z00000976576

PSA6Z00000655486",x,x,,双扇拉门,"double-leafslidingdoor,AB",T,C,,,,,,MP

4.10,x,,3120,A2V00001199099,A6Z00000622304,"PAA6Z00000976576

PSA6Z00000655487",x,x,,客室拉门,"Slidingdoor,ABpassengersaloon",T,C,,,,,,MP

4.110,x,,4633,A2V00001301898,A6Z00001009316,,x,,,一位端墙,"end-wallpanelling,AB",,,,,,,,

4.120,x,,4634,A2V00001301899,A6Z00001003119,,x,,,二位端墙,"end-wallpanellingCE2,AB",,,,,,,,

4.130,x,,4641,A2V00001302470,A6Z00000701480,,x,,,内部电话,"intercomunit,AB",,,,,,,,

4.140,x,,4624,A2V00001296529,A6Z00000590899,,x,,,控制阀，AB,"Valvecontrol,AB",,,,,,,,

4.150,x,,4628,A2V00001301257,A6Z00000754455,,x,,,客室电热安装,"heaterunitssaloon,AB",T,C,,,,,,

4.160,,x,2428,A2V00001302483,A6Z00000969572,,x,,,门口（通过台）灯布置,"entrancelamp,AB",,,,,,,,

4.170,,x,2429,A2V00001302489,A6Z00000948408,,x,,,厕所灯布置,"toiletlamp,AB",,,,,,,,

4.180,x,,4629,A2V00001301265,A6Z00000754452,,x,,,多孔顶板安装（中顶板）,"perforatedceiling,AB",,,,,,,,

4.190,x,,2313,A2V00001296520,A6Z00000573187,,x,,,车辆空气系统，AB,"Pneumaticsysteminthevehicle,AB",,,,,,,,

,,,,,,,,,,,,,,,,,,,,

,,,4973,A2V00009900535,,,,,,第三步CRH3外部-TC02,,,,,Moab5CRH3-TC02,,,,

5.10,x,,2461,A2V00001314709,A6Z00000973814,,x,,,废排单元安装,ExhaustAirunitmounted,,,,,,,,MP

5.20,x,,2325,A2V00001296926,A6Z00001042198,,x,x,,设备箱AB,EquipmentcontainerAB,,C,,,,,,MP

5.30,x,,2403,A2V00001302242,A6Z00000586379,,x,x,,"废水箱450L,AB","wastewatertank450l,AB",T,C,,,,,,

5.40,x,,2326,A2V00001296930,A6Z00000856838,,x,x,,辅助变流器160AB,Auxiliaryconverter160AB,T,C,,,,,,MP

5.50,x,,4627,A2V00001301240,A6Z00000754456,,x,x,,底架废排风道安装,"exhaustairductsunderframe,AB",,,,,,,,

5.60,x,,2320,A2V00001296796,A6Z00000786532,,x,x,,舱壁板,BulkheadsheetAB,,,,,,,,

,,,,,,,,,,,,,,,,,,,,

,,,4974,A2V00009900536,,,,,,第四步CRH3内部-TC02,,,,,Moab6CRH3-TC02,,,,

6.10,x,,2369,A2V00001301888,A6Z00000747810,,x,,,地板布,"Floorcovering,installation",,,,,,,,

6.20,x,,2578,A2V00001367076,A6Z00001071816,,x,x,,座椅AB,"seats,AB",T,C,,,,,,

6.30,x,,2389,A2V00001302083,A6Z00000669174,,x,x,,桌子,"table,AB",,,,,,,,

6.40,x,,2395,A2V00001302189,A6Z00000818000,,x,,,灭火器,"Fireextinguisher,AB",,,,,,,,

6.50,x,,3778,A2V00001419355,A6Z00001047129,,x,,,密封角铁,"sealingangle,AB",,,,,,,,

6.60,x,,4631,A2V00001301350,A6Z00000754457,,x,,,温度传感器安装,"temperaturesensor,AB",,,,,,,,

6.70,x,,4635,A2V00001302163,A6Z00000673355,,x,,,垃圾箱,"Dustbins,AB",,,,,,,,

6.80,x,,9099,A2V00001301103,A6Z00001024406,,x,,,站台补尝器,gapfillerABasshown,,,,,,,,

6.90,x,,9109,A2V00001301514,A6Z00001024406,,x,,,站台补尝器,gapfillerABsymopp,,,,,,,,

6.100,x,,3988,A2V00001431557,A6Z00001328689,,x,x,,超大行李柜安装,"luggagerack,AB",T,,,,,,,

,,,,,,,,,,,,,,,,,,,,

,,,4975,A2V00009900537,,,,,,第四步CRH3外部-TC02,,,,,Moab7AufsetzenCRH3-TC02,,,,

7.10,x,,2319,A2V00001296760,A6Z00000970375,,x,x,,支撑槽（大裙板处支架）,TroughsupportAB,T,,,,,,,MP

7.20,x,,2321,A2V00001296801,A6Z00000968425,,x,x,x,大裙板安装,FairingAB,T,,,,,,,MP

7.30,x,,3349,A2V00001296835,A6Z00000704979,,x,x,,注水口盖板,"Under-framefront-end,flapsAB",,,,,,,,

7.40,x,,2322,A2V00001296838,A6Z00000974311,,x,,,设备舱下罩板,TroughflapsAB,T,,,,,,,

7.50,x,,7842,A2V00001671201,A6Z00000994952,,x,,,过道处接线排,WagenuebergangKlemmleisten,,,,,,,,

7.60,x,,7843,A2V00001671202,A6Z00000994952,,x,,,车下线管,KabelrohverlegungUntergestell,,,,,,,,

7.70,,x,,,,,x,x,,,Cablelayingcarbodycomplete,,,,,,,,

,x,x,,,,,x,x,,,Q30-Milestone,,,,,,,,HP

,,,,,,,,,,,,,,,,,,,,

,,,4976,A2V00009900538,,,,,,第五步CRH3转向架连接-TC02,,,,Moab8IBS/AbnahmeCRH3-TC02,,,,,

8.10,,x,2304,A2V00001296425,A6Z00000974360,,x,x,,转向架部位电气布置,ElectricalwiringtothebogieAB,,,,,,,,

8.20,x,,9498,A2V00001296842,A6Z00000783533,,x,x,x,转向架裙板安装,FairingAB,T,,,,,,,

8.30,x,,2934,A2V00001390906,A6Z00000973707,PAA6Z00001010358,x,x,,拖车转向架-一位端,"Trailerbogie,CE1,AB",T,C,,,,,,HP

8.40,x,,2935,A2V00001390907,A6Z00000973707,PAA6Z00001010358,x,x,,拖车转向架-二位端,"Trailerbogie,CE2,AB",T,C,,,,,,HP

8.50,x,,2518,A2V00001421067,A6Z00000981021,PSA6Z00000982308,x,x,,测量外形,gaugemarksassembly,,,,,,,,MP

8.60,x,,2517,A2V00001421311,A6Z00000982302,"PSA6Z00000982442

PSA6Z00000982308",x,x,,随车尺寸板,dimensionsheetcarattached,,,,,,,,HP

8.70,x,,1122,A2V00001429848,,PSA6Z00001009682,x,x,,尺寸板车体,dimensionsheetcarbody,,,,,,,,HP

,,,,,,,,,,,,,,,,,,,,

,,,4977,A2V00009900539,,,,,,第六步CRH3调试-TC02,,,,,asstep6commisioningCRH3-TC02,,,,

9.10,x,,2431,A2V00001302497,A6Z00000835676,,x,x,,应急锤,"emergencyhammer,AB",,,,,,,,

9.20,x,,5305,A2V00001395717,,,x,,,乘客信息系统,"FIS-Fenster,Anbau",,,,,,,,

9.30,x,,5680,A2V00001399821,A6Z00000969085,,x,,,车钩连接卡,shell-typesleeveassembly,,,,,,,,

9.40,x,,9686,A2V00001377531,,,x,,,TC02带滑板的渡板组成安装,BeistellungTC02fürZugbildung,,,,,,,,

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