TCD00000002392-A 组装检验规范FC05高铁培训教材

"

TransportationSystems

TSTRUPQM-TestPlanningTeam",,,,,"CRH3-Project

Specificationand-protocolforAssembly

组装检验规范",,,,,,,,,,TCD00000002392,,,,,,

,,,,,,,,,,,,,,,Issue／版本:A,,,,,,

,,,,,,,,,,,,,,,"CarType／车型:

FC05TC-No.:",,,,,,

,,,,,,,,,,,,,,,,,,,,,,

序号,机械,电气,新物料号,旧物料号,图纸号,检验说明（PA）检查卡片（PS）,目视检查,测量,功能,物料描述(中文),物料描述(中文),扭矩文件,配置管理,图纸版本操作者,操作者100％日期／标识／签名,质量部门抽检日期／标识／签名,SAG质量支持人员抽检日期／标识／签名,顾客抽检日期／标识／签名,备注,,

ItemNo.,Mechanical,Electrical,,MaterialNo.,DrawingNo.,"Specifi-cations

(PA/PS)",visual,measuring,functional,DescriptionCN,DescriptionEN,TorqueDocument.,Confi-guration,IssueDWGFitter!,"Fitter

100%

Date/Ident./

signature","QS

Rand.check

Date/Ident./

signature","SAGQS

Rand.check

Date/Ident.

signature","MOR

Rand.check

Date/Ident./

signature",Noti-fica-tion,,

CheckinSAP-Systemnecessaryforallsteps(PS/PA)!每一步必须都在SAP中核实检验说明和检查卡片！,,,,,,,,,,"InfoforFitter:／给操作者的信息

T:Doc.inTorqueSheetnecessary／需要力矩文件

C:Doc.inConfigurationSheetnecessary／需要配置文件",,,,,,,,,,,

,,,6491,A2V00009900561,,预组装FC05,,,,,preasstep1CRH3-FC05,,,,,,,,,,

1.10,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP,,

1.20,x,,9375,CRH10000,,,x,,,车体防护,"carbodyprotectioncover,assembly",,,,,,,,,,

1.30,x,,6477,A2V00001677897,,,x,,,工时,BeigeordneteArbeitimMOAB1-MW,,,,,,,,,,

1.40,x,,5572,A2V00001399889,A6Z00000685894,"PSA6Z00001231222

",x,x,,基准点,"Referencemarks,assembly",,,,,,,,MP,,

1.50,x,,5048,A2V00001296528,A6Z00000597348,,x,x,,地板空气系统,"Pneumaticsysteminthefloor,AB",,,,,,,,,,

1.60,x,,5011,A2V00001289804,A6Z00000765644,TCD00000002541,x,x,x,短车钩,"ShortCoupler,assembly",T,C,,,,,,HP,,

1.70,x,,5202,A2V00001302504,A6Z00000616352,,x,x,,T型滑块布置,T-StonesinsidecarbodyAB,,,,,,,,,,

1.80,x,,5117,A2V00001301409,A6Z00000690164,TCD00000002543,x,x,x,塞拉门,"SlidingplugdoorsAB,endentrance",T,C,,,,,,MP,,

1.90,x,,3975,A2V00001430289,A6Z00000690157,,x,,,塞拉门外部操作系统,Tuerbetaetig.aussenAB,,C,,,,,,,,

1.100,x,,3976,A2V00001430290,A6Z00000690157,,x,,,塞拉门内部操作系统,Tuerbetaetig.innenAB,,C,,,,,,,,

1.110,x,,4989,A2V00001302410,A6Z00000849595,,x,,,顶板防寒,Roofdryinsulationassy,,,,,,,,MP,,

1.120,x,,5884,A2V00001419170,,,x,x,,风门扶手,HaltestangeuRahmenAnbauFC,,,,,,,,,,

1.130,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP,,

1.140,x,,5174,A2V00001302375,A6Z00000689293,"PAA6Z00001091035

PSA6Z00001234327",x,x,,侧窗安装,"sidewindows,AB",,C,,,,,,HP>3MP,,

1.150,x,,4936,A2V00001302400,A6Z00000971794,,x,,,侧墙防寒,Sidewalldryinsulationassy,,,,,,,,MP,,

1.160,x,,2417,A2V00001302402,A6Z00000849143,,x,,,CE1间壁防寒,frontwalldryinsulationCE1as.,,,,,,,,MP,,

1.170,x,,9600,A2V00001302403,A6Z00000855608,,x,,,2位端墙防寒,FrontwalldryinsulationCE2as.,,,,,,,,MP,,

1.180,x,,3405,A2V00001301637,A6Z00000779391,,x,x,,渡板系统安装,"fixingelements,couplingside,AB",,,,,,,,,,

1.190,x,,9545,A2V00001301737,A6Z00000640450,,x,x,,MUB设备罩安装,sidecoveringMUBmounted,,C,,,,,,,,

1.200,,x,5020,A2V00001296324,A6Z00000768188,,x,x,,MUB电阻器,VLresistorAB,T,C,,,,,,HP,,

1.210,x,,5250,A2V00001346681,A6Z00000596041,TCD00000002544,x,x,,车顶设备装置,RoofequipmentCar5,T,,,,,,,HP>3MP,,

1.220,,x,5252,A2V00001346685,A6Z00000596044,TCD00000002545,x,,,车顶高压配置,DArrangementel.high-voltageroof,T,,,,,,,MP,,

1.230,x,,5108,A2V00001301221,A6Z00000754513,,x,x,,客室废排风道安装,"exhaustairductssaloon,AB",,,,,,,,,,

1.240,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP,,

1.250,x,,5574,A2V00001400197,A6Z00000751939,,x,,,地梁安装组件,"Fasteningmembers,toilet",,,,,,,,,,

1.260,x,,5864,A2V00001416119,A6Z00000970237,,x,x,,窗口木骨,"supportingrails,AB",,,,,,,,,,

1.270,x,,2398,A2V00001302230,A6Z00000969629,TCD00000002546,x,x,,净水箱安装,"freshwatertank,AB",T,C,,,,,,MP,,

1.280,x,,2406,A2V00001302266,A6Z00000701784,,x,x,,注水系统,"Freshwaterfillingsystem,AB",,,,,,,,,,

1.290,x,,5161,A2V00001302235,A6Z00000969078,,x,x,,废水管路安装,"Wastewaterpiping,incar,AB",,,,,,,,,,

1.300,x,,4636,A2V00001302232,A6Z00000982775,,x,x,,净水管路安装,"freshwaterpiping,AB",,,,,,,,,,

1.310,x,,5162,A2V00001302237,A6Z00000994435,,x,x,,标准卫生间安装,"Standardtoiletcabin,assembly",,C,,,,,,MP,,

1.320,x,,5163,A2V00001302238,A6Z00000995897,,x,x,,多功能卫生间安装,"Universaltoiletcabin,AB",,C,,,,,,MP,,

1.330,x,,9543,A2V00001301636,A6Z00000779390,,x,x,,风挡、双侧紧固件,"corrug.bellowsarticul.bridge,AB",,C,,,,,,,,

1.340,,x,6370,A2V00001448250,,,x,,,地线安装,ErdungenMoab1FirstClassWagen,,,,,,,,,,

1.350,x,,6466,A2V00001671410,,,x,x,,地板内电缆通道粘合,Kabelkan?leimFussbodenkleben,,,,,,,,,,

1.360,x,,5116,A2V00001301407,A6Z00000983605,,x,,,空调排水系统安装,"air-conditioningunitdrainage,AB",,,,,,,,,,

1.370,x,,9535,A2V00001301255,A6Z00000703645,TCD00000002547,x,x,,客室空调机组安装,"Airconditioningunitsaloon,mount",T,C,,,,,,HP>5MP,,

1.380,x,,5124,A2V00001301881,A6Z00000562780,,x,,,地板防脱落装置,floorsubstructionAB,,,,,,,,,,

,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP,,

1.390,x,,5190,A2V00001302465,A6Z00000649058,,x,,,区间显示,"destinationdispl.outside,AB",,,,,,,,,,

1.400,,x,8360,A2V00001433220,,,x,,,fc05第一步的电气材料,E-MaterialMoab1Endwagen,,,,,,,,,,

1.410,,x,5026,A2V00001296360,A6Z00001009136,"PAA6Z00001103642

PSA6Z00001103660",x,x,,地板电气配线布置,ElectricalwiringinthefloorAB,,,,,,,,HP,,

1.420,,x,5028,A2V00001296397,A6Z00001012989,TCD00000002582,x,x,,车下线槽布置,ElectricalwiringatunderframeAB,,,,,,,,MP,,

1.430,,x,5024,A2V00001296355,A6Z00001059463,,x,x,,车上电气配线,ElectricalwiringinthevehicleAB,,,,,,,,MP,,

1.440,,x,9480,A2V00001296398,A6Z00000760502,,x,,,MUB电阻布线,ElectricalwiringVL-resistorAB,,,,,,,,,,

1.450,x,,4630,A2V00001301344,A6Z00000754451,,x,x,,混合空气箱安装,"mixingairbox,AB",,,,,,,,,,

1.460,x,,9539,A2V00001301348,A6Z00000754419,,x,,,新风过滤网安装,"weatherprotectiongrill,AB",,,,,,,,,,

1.470,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP,,

1.480,x,,5178,A2V00001302396,A6Z00000888729,,x,,,地板防寒,Floordryinsulationassy,,,,,,,,MP,,

1.490,x,,5126,A2V00001301886,A6Z00000564247,,x,,,客室地板,"floorplate,AB",,,,,,,,MP,,

,,,,,,,,,,,,,,,,,,,,,,

,,,6492,A2V00009900562,,第二步CRH3内部-FC05,,,,,asstep2CRH3in-FC05,,,,,,,,,,

2.10,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP,,

2.20,x,,5122,A2V00001301861,A6Z00000547291,TCD00000002892,x,x,,座椅安装型材,"seatholderrail,AB",T,,,,,,,,,

2.30,x,,5186,A2V00001302444,A6Z00000941852,TCD000000022893,x,x,,行李架安装架,"luggagerackandcovebracket,AB",T,,,,,,,MP,,

2.40,,x,5195,A2V00001302480,A6Z00000977593,,x,,,客室灯布置,"passengersaloonlamp,AB",,,,,,,,,,

2.50,x,,5169,A2V00001302274,A6Z00000998912,TCD00000002894,x,x,,开水炉安装,"hotwaterdispenser,AB",T,C,,,,,,,,

2.60,x,,6067,A2V00001426348,A6Z00000998911,,x,,,开水炉排水管,"drain.pipinghotwaterdisp.,AB",,,,,,,,,,

2.70,x,,2260,A2V00001199073,A6Z00000650004,"PA/PS

A6Z00000655485",x,x,,一位端门,"inter-vehicledoorCE1,manual,AB",,C,,,,,,MP,,

2.80,x,,5001,A2V00001199077,A6Z00000703492,"PA/PS

A6Z00000655485",x,x,,二位端门,"inter-vehicledoorCE2,automatic,AB",,C,,,,,,MP,,

2.90,x,,5032,A2V00001296444,A6Z00001042475,,x,x,,车上电气控制柜安装,"Arrangementequip.inthevehicle,AB",,,,,,,,MP,,

2.10,x,,6272,A2V00001441127,,,x,x,,连接器,Connector/terminalincoach(FC),,,,,,,,,,

2.110,x,,5106,A2V00001301215,A6Z00000754512,,x,x,,顶板供风风道安装,"supplyairductroof,AB",,,,,,,,,,

2.120,x,,5128,A2V00001301896,A6Z00000921411,,x,,,侧墙板,"sidewallpanelling,AB",,,,,,,,MP,,

2.130,x,,9568,A2V00001302016,A6Z00000696296,,x,,,电气控制柜外壳,"E-cabinetpanelling,AB",,,,,,,,,,

2.140,x,,5328,A2V00001376551,A6Z00000969612,,x,,,清洁电源插座,"powersocketfor,cleaning,AB",,,,,,,,,,

2.150,x,,5303,A2V00001373015,A6Z00000954411,,x,x,,车辆控制面板安装,"CarControlPanel,assembly",,,,,,,,,,

2.160,x,,5148,A2V00001302020,A6Z00000981005,,x,x,,一位端组柜,"multipurposecabinetCE2,AB",,,,,,,,,,

2.170,x,,3401,A2V00001301615,A6Z00000628474,,x,x,,二位客室横梁,"lintel,passengersaloon,AB,CE2",,,,,,,,,,

2.180,x,,5149,A2V00001302023,A6Z00000776227,,x,x,,开水炉间壁,"cabinetforhotwaterdispenser,AB",,,,,,,,,,

2.190,x,,5150,A2V00001302075,A6Z00000976513,,x,x,,车辆保护橱柜,"trainprotectioncabinet,AB",,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,6493,A2V00009900563,,第二步CRH3外部-FC05,,,,,asstep2CRH3out-FC05,,,,,,,,,,

3.10,x,,6463,A2V00001671205,,,x,,,车辆通过台接线板,WagenuebergangKlemmleisten,,,,,,,,,,

3.20,x,,6464,A2V00001671406,,,x,x,,底架电缆管敷设,KabelrohverlegungUntergestell,,,,,,,,,,

3.30,x,,5066,A2V00001296897,A6Z00001009473,,x,x,,T型槽螺母布置,NutforT-slotLayout,,,,,,,,,,

3.40,x,,5036,A2V00001296497,A6Z00000995914,,x,x,,1位端空气系统,"PneumaticsystemCE1,AB",,,,,,,,MP,,

3.50,x,,5038,A2V00001296502,A6Z00000972762,,x,x,,中部空气系统1,"Pneumaticsystemcentrepiece1,AB",,,,,,,,MP,,

3.60,x,,5040,A2V00001296507,A6Z00000972761,,x,x,,中部空气系统2,"Pneumaticsystemcentrepiece2,AB",,,,,,,,MP,,

3.70,x,,5042,A2V00001296513,A6Z00000995940,,x,x,,2位端空气系统,"PneumaticsystemCE2,AB",,,,,,,,MP,,

3.80,x,,5051,A2V00001296738,A6Z00000913548,,x,x,,制动元件组装,Brakecomponentsmount,T,C,,,,,,MP,,

3.90,x,,5167,A2V00001302264,A6Z00000756275,,x,x,,车下废水管路安装,"wastewaterpipingunderfloor,AB",,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,6494,A2V00009900564,,第三步CRH3内部-FC05,,,,,asstep3CRH3in-FC05,,,,,,,,,,

4.10,x,,5151,A2V00001302080,A6Z00000883894,,x,x,,门板组成,"doorpanelling,AB",,,,,,,,,,

4.20,x,,5300,A2V00001370674,,,x,x,,行李架下盖板,"GEPAECKTRAEGERKLAPPEN,ANBAUFC05",,,,,,,,,,

4.30,x,,5113,A2V00001301272,A6Z00000754511,,x,,,多孔顶板安装,"perforatedceiling,AB",,,,,,,,,,

4.40,,x,5197,A2V00001302486,A6Z00000971014,,x,,,门口（通过台）灯布置,"entrancelamp,AB",,,,,,,,,,

4.50,,x,5198,A2V00001302490,A6Z00000971015,,x,,,厕所灯布置,"universaltoiletlamp,AB",,,,,,,,,,

4.60,x,,5147,A2V00001302012,A6Z00000838257,,x,,,挡风板,"roofbulkhead,AB",,,,,,,,,,

4.70,x,,5133,A2V00001301937,A6Z00000977590,,x,,,一位端平顶板支架,"ceilingframeCE1,AB",,,,,,,,,,

4.80,x,,5046,A2V00001296523,A6Z00000573199,,x,,,车辆空气系统,"Pneumaticsysteminthevehicle,AB",,,,,,,,,,

4.90,x,,5183,A2V00001302438,A6Z00000975961,,x,x,,客室行李架,"luggageracksaloon,AB",T,,,,,,,MP,,

4.10,x,,5132,A2V00001301935,A6Z00000979116,,x,x,,客室顶板,"Ceilinginthepa,ssengersaloon,AB",,,,,,,,,,

4.110,x,,5134,A2V00001301940,A6Z00000977589,,x,x,,一位端平顶板,"interiorceilingvestibuleCE1,AB",,,,,,,,,,

4.120,x,,5145,A2V00001302004,A6Z00000988186,,x,x,,二位端平顶板,"interiorceilingvestibuleCE2,AB",,,,,,,,,,

4.130,x,,3121,A2V00001199100,A6Z00000623628,,x,x,,客室拉门,"Slidingdoor,ABpassengersaloon",T,C,,,,,,MP,,

4.140,x,,5129,A2V00001301897,A6Z00001000271,,x,,,一位端墙,"End-wallpanellingCE1,AB",,,,,,,,,,

4.150,x,,5111,A2V00001301259,A6Z00000754514,,x,,,客室电热安装,"heaterunitssaloon,AB",T,C,,,,,,,,

4.160,x,,5184,A2V00001302439,A6Z00000986588,,x,x,,客室（一位过道）覆盖板,"covepassengersaloon,AB",,,,,,,,,,

4.170,,x,5189,A2V00001302451,A6Z00000667262,,x,x,,客室影音系统安装,"Videodisplayterminal,installa",,,,,,,,,,

4.180,,x,4641,A2V00001302470,A6Z00000701480,,x,x,,内部电话,"intercomunit,AB",,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,6495,A2V00009900565,,第三步CRH3外部-FC05,,,,,asstep3CRH3out-FC05,,,,,,,,,,

5.10,x,,5059,A2V00001296799,A6Z00000786536,,x,x,,舱壁板,BulkheadsheetAB,,,,,,,,,,

5.20,x,,5207,A2V00001314712,A6Z00000973814,,x,x,,废排安装,ExhaustAirunitmounted,,,,,,,,MP,,

5.30,x,,5070,A2V00001296929,A6Z00000991870,,x,x,,设备箱,EquipmentcontainerAB,,C,,,,,,MP,,

5.40,x,,2403,A2V00001302242,A6Z00000586379,,x,,,"废水箱450L,AB","wastewatertank450l,AB",T,C,,,,,,,,

5.50,x,,9502,A2V00001296931,A6Z00000898510,,x,x,,辅助变流器,Auxiliaryconverter320AB,T,C,,,,,,MP,,

5.60,x,,5209,A2V00001314855,A6Z00000648822,,x,,,电池箱安装,"Battery,mounted",T,C,,,,,,,,

5.70,x,,5208,A2V00001314854,A6Z00000656981,,x,,,电池充电机,Batterychargermounted,T,C,,,,,,,,

5.80,x,,5110,A2V00001301243,A6Z00000754510,,x,,,底架废排风道安装,"exhaustairductsunderframe,AB",,,,,,,,,,

5.90,x,,5071,A2V00001297034,A6Z00000610747,,x,,,紧急车钩安装,emergencycoupl.mounted,,,,,,,,,,

5.100,x,,9701,CRH10039,,,x,x,,预安装设备箱,Equipmentcontainerpre-assembly,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,6496,A2V00009900566,,第四步CRH3内部-FC05,,,,,asstep4CRH3in-FC05,,,,,,,,,,

6.10,x,,5127,A2V00001301891,A6Z00000982392,,x,,,地板布,"floorcovering,AB",,,,,,,,,,

6.20,x,,5154,A2V00001302159,A6Z00001087745,PAA6Z00001052925,x,x,,座椅安装,"seats,AB",T,C,,,,,,,,

6.30,x,,5152,A2V00001302155,A6Z00000666953,,x,,x,桌子,"table,AB",,,,,,,,,,

6.40,x,,5158,A2V00001302191,A6Z00000816457,,x,,,灭火器,"Fireextinguisher,AB",,,,,,,,,,

6.50,x,,5885,A2V00001419536,A6Z00001060547,,x,,,密封铁角,"sealingangle,AB",,,,,,,,,,

6.60,x,,9099,A2V00001301103,A6Z00001024406,,x,,,站台补尝器,gapfillerABasshown,,,,,,,,,,

6.70,x,,9109,A2V00001301514,A6Z00001024406,,x,,,站台补尝器,gapfillerABsymopp,,,,,,,,,,

6.80,x,,5157,A2V00001302186,A6Z00000674578,,x,,x,垃圾箱,"Dustbins,AB",,,,,,,,,,

6.90,x,,5115,A2V00001301353,A6Z00000754515,,x,,,温度传感器安装,"temperaturesensor,AB",,,,,,,,,,

6.100,,x,5191,A2V00001302466,A6Z00000641418,,x,,,音频娱乐单元安装,"audioentertainmentunit,mounting",,,,,,,,,,

6.110,x,,5289,A2V00001367024,A6Z00001009358,,x,,,轮椅坡道,"wheelchairramp,AB",,,,,,,,,,

6.120,,x,9697,A2V00001685937,,,x,,,显示屏安装,VideomonitorAnbau,,,,,,,,,,

6.130,x,,5155,A2V00001302160,A6Z00001063888,,x,x,,,Tablefordisabledperson,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,6497,A2V00009900567,,第四步CRH3外部-FC05,,,,,asstep4CRH3out-FC05,,,,,,,,,,

7.10,x,,5057,A2V00001296763,A6Z00000970405,,x,x,,支撑槽（大裙板支架）,TroughsupportAB,T,,,,,,,MP,,

7.20,x,,5061,A2V00001296834,A6Z00000968423,,x,x,x,大裙板安装,FairingAB,T,,,,,,,MP,,

7.30,x,,3349,A2V00001296835,A6Z00000704979,,x,x,x,注水口盖板,"Under-framefront-end,flapsAB",,,,,,,,,,

7.40,x,,5064,A2V00001296841,A6Z00000974337,,x