铸造调机标准化操作教程

铸造调机标准化操作教程CourseoncastingmachineadjustmentOperationstandardization规范调机步骤，控制调机废品数量。Regulatethestepsofmachineadjustmentandcontrolwastenumberduringmachineadjustment.劳保鞋：防止砸伤Protectiveshoes:incaseofcrushing劳保手套：防止划伤Protectivegloves:incaseofscratching铸造工艺卡Castingprocesscard6mm内六角扳手6mminternalhexwrench4.1铸造轮型工艺参数输入；4.1Inputtheprocessparameterofthewheeltype地点：热工中控室。Place:centralcontrolroom在规定位置取出“铸造工艺卡”Takeoutthe“CastingProcessCard”fromtherequiredplace打开电脑中控控制界面OpentheCentralControlScreen点击“F1”按钮，系统登录菜单输入“用户名”及“密码”Click“F1”buttonandinput“UserName”and“Password”点击“enter”按钮进入“低压铸造机中央控制系统”Click“Enter”buttontoenter“CentralControlSystemofLowPressureCastingMachine”鼠标点击“A6”,“选择”变位红色Click“A6”,while“Choose”becomingred配方库选择轮型模具号Choosemouldnumberofthewheeltypefromdatabase鼠标点击“输入”Click“Input”鼠标点击“A6”,“选择”，红色去Click“A6”whiletheredremovingfrom“Choose”鼠标点击“A-6”，进入参数界面Click“A_6”toentertheParameterScreen鼠标点击“铸造参数设定”，参照“铸造工艺卡”检查工艺Click“CastingParameterSet-up”.Checktheprocessaccordingto“CastingProcessCard”鼠标点击“冷却参数设定（一）”Click“CoolingParameterSet-up（一）参照“铸造工艺卡”检查工艺Checktheprocessaccordingto“CastingProcessCard”鼠标点击“冷却参数设定（二）”Click“CoolingParameterSet-up（二）参照“铸造工艺卡”检查工艺Checktheprocessaccordingto“CastingProcessCard”鼠标点击“冷却参数设定（三）”Click“CoolingParameterSet-up（二）参照“铸造工艺卡”检查工艺Checktheprocessaccordingto“CastingProcessCard”鼠标点击“控制参数设定”Click“ControlParameterSet-up”更改“冷却通道时间正负差”为30Change“CoolingPassageTimePlusandMinus”into30鼠标点击“A-6”红色部分，红色消除，参数检查完毕Click“A6”redpart.Theparametercheckiscompleteuntiltheredremoves4.2铸造机台操作；4.2Diecastingmachineoperation地点：压铸机台铸造操作面板。Place:operationpanelofdiecastingmachine点击操作面板“K2”按钮Click“K2”buttononoperationpanel在弹出菜单输入“用户名”及“密码”Input“UserName”and“Password”onthepop-upmenu.点击“enter”进入操作系统Click“enter”toentertheoperationsystem点击操作面板“K2”，参照“铸造工艺卡”检查工艺Click“K2”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”点击操作面板“K3”，参照“铸造工艺卡”检查工艺Click“K3”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”点击操作面板“K4”，参照“铸造工艺卡”检查工艺Click“K4”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”点击操作面板“K5”，参照“铸造工艺卡”检查工艺Click“K5”buttononoperationpanelandchecktheprocessaccordingto“CastingProcessCard”检查完毕后，点击“K1”恢复主界面Click“K1”buttontoreturntomaininterfaceaftercheck4.3模具上机装配及确认4.3Mouldassemblyandconfirmation地点：压铸机台铸造操作面板Place:operationpanelofdiecastingmachine具体见“模具上机操作教程”“Courseonmouldassemblyoperation”fordetailedinformation.参照“铸造工艺卡”检查轮型模具号Checkthewheelmouldaccordingto“CastingProcessCard”参照“铸造工艺卡”检查冷却通道连接Checktheconnectionofthecoolingtubeaccordingto“CastingProcessCard”4.4边摸限位调整Sidecoreswitchadjustment地点：压铸机台铸造操作面板。Place:operationpanelofdiecastingmachine压铸机操作模式，更改到“手动”Changethattheoperationmodeofdiecastingmachineinto“manualcontrol”点击“边模关”控制按钮，压紧边模Press“CoreReturn”controlbuttontoimpactthesidecores点击“边模开”控制按钮，打开边模Press“CoreForward”controlbuttontoforwardthesidecores要求：边模打开距离一致；毛坯出模时不得与边模干涉Requirements:thesamedistanceisrequiredbetweeneverysidecore.Thefinishedcastshallnotbestuckinthesidecores.调整四个边模外限位，限位灯亮合格Adjustthefoursidecoreswitchestomakesuretheswitchlightsareon4.5台板限位调整；Platformswitchadjustment地点：压铸机台铸造操作面板。Place:operationpanelofdiecastingmachine确认压铸机操作模式为“手动”Confirmthattheoperationmodeofdiecastingmachineis“manualcontrol”双手启动操作盘两边按钮，压铸机台板下移至模具压紧Pressthe2buttonsbesidetheoperationpanelwithhands.Theplatformofthediecastingmachinedecreasesuntilitcloselyimpactthemould点击操作面板“K7”按钮Click“K7”buttononoperationpanel打开“移动台版工作点位置设定”界面Opentheinterfaceof“OperationPositionSetofPlatform”点击操作面板“K12”按钮，设定“台板下位”Click“K12”buttononoperationpanelandset“PlatformDecrease”压铸机操作模式，更改到“半自动”，点击“压铸机复位”Changethattheoperationmodeofdiecastingmachineinto“semi-automatic”andpress“DieCastingMachineReset”button.点击压铸机台板上升按钮，至台板升降高度2/3左右PressPlatformRisebuttonuntilitrisetothe2/3oftheheight压铸机操作模式，更改为“手动”Changethattheoperationmodeofdiecastingmachineinto“manualcontrol”点击“托盘进”按钮，限位灯亮Press“RackIn”buttonandtheSwitchlightison检查托盘最高点距离定模最低点50—60mm处Checkthatthehighestpointoftherackshallbe50-60mmbelowthelowestpointofthefixedmould点击操作面板“K11”按钮，设定“台板中位”Click“K11”buttononoperationpanelandset“Platforminthemiddle”点击“托盘出”按钮，限位灯亮Press“RackOut”buttonandtheSwitchlightison确认压铸机操作模式为“手动”，点击“压铸机复位”Confirmthattheoperationmodeofdiecastingmachineis“manualcontrol”andpress“DieCastingMachineReset”点击压铸机台板上升按钮，至台板最高度PresstheRisebuttonoftheplatformuntilitreachesthehighest点击操作面板“K10”按钮，设定“台板上位”，限位灯亮Click“K10”buttononoperationpaneltoset“PlatformRise”andtheSwitchlightison4.6模具补喷涂料；Mouldrespray地点：压铸机台铸造操作面板。Place:operationpanelofdiecastingmachine型腔喷吹，依照“从上至下、先顶模Blowthecavityaccordingtotheprincipleof“topdown,topcorefirst,再边模、最后底模”的原则进行thensidecoreandbottomcorelast”模具补喷涂料，依照“模具上机补喷涂料操作教程”执行Respraythemouldaccordingto“Courseonmouldresprayoperation”.确认压铸机操作模式为“手动”Confirmthattheoperationmodeofdiecastingmachineis“manualcontrol”点击“边模开合”按钮，3—4次Press“OpenandClosethesidecore”buttonfor3-4times.确认边模开合顺利，无卡、顿等现象Confirmthesidecoressmoothopenandclose.Nostuckproblems.4.7调机操作；Machineadjustmentoperation地点：压铸机台铸造操作面板。Place:operationpanelofdiecastingmachine调整压铸机操作模式为“半自动”Adjusttheoperationmodeofdiecastingmachineinto“semi-automatic”打开边模，至“边模开”灯亮Openthesidecoresuntilthe“SideCoreOpen”lightison调整压铸机操作模式为“自动”，自动生产模式灯亮Adjusttheoperationmodeofdiecastingmachineinto“automatic”untilthelightison点击“压铸机复位”按钮Press“DieCastingMachineReset”button压铸机启动生产，开始生产第一件毛坯Thefirstcastbeginstobeproduced.点击操作面板“K2”按钮Click“K2”buttononoperationpanel.输入“用户”及“密码”，点击“enter”进入操作系统Input“UserName”and“Password”andclick“Enter”toentertheoperationsystem点击操作面板“K2”，进入“铸造参数设定”界面Click“K2”buttononoperationpaneltoenter“CastingParameterSet-up”interface.更改保压段时间为“20”Changetheholdingpressuretimeinto“20”点击“K1”进入初始操作界面Click“K1”buttontoentertheinitialinterface.注：在“冲型”和“增压”阶段人员不得脱岗Attention:Leavingthepostisforbiddenin“moulding”and“pressurefeed”time第一件毛坯生产完毕，自动取出，检查型腔“边模夹铝”情况Takeoutthefirstproducedcastautomaticallyandcheckthecavityifthereisaluminum-inclusioninsidecores.点击“压铸机复位”按钮，生产第二件毛坯Press“DieCastingMachineReset”buttontoproducethesecondcast.第一件毛坯外观检查——内轮缘冲型不全，报废Appearanceinspectionofthefirstcast—scrapbecauseofincompletemouldingintheinnerflange.点击操作面板“K2”，进入“铸造参数设定”界面Click“K2”buttononoperationpaneltoenter“CastingParameterSet-up”interface.更改保压段时间为“150”Changetheholdingpressuretimeinto“150”点击“K1”，进入初始操作界面Click“K1”buttontoentertheinitialinterface.注：在“冲型”和“增压”阶段人员不得脱岗Attention:Leavingthepostisforbiddenin“moulding”and“pressurefeed”time第二件毛坯生产完毕，自动取出，检查型腔“边模夹铝”情况Takeoutthesecondproducedcastautomaticallyandcheckthecavityifthereisaluminum-inclusioninsidecores.放网Putthescreenintothebottomcore.点击“压铸机复位”按钮，开始生产第三件毛坯Press“DieCastingMachineReset”buttontoproducethethirdcast.第二件毛坯外观检查——内轮缘冲型不全，报废Appearanceinspectionofthesecondcast—scrapbecauseofincompletemouldingintheinnerflange.点击操作面板“K2”，进入“铸造参数设定”界面Click“K2”buttononoperationpaneltoenter“CastingParameterSet-up”interface.更改保压段时间为“220”Changetheholdingpressuretimeinto“220”点击“K1”，进入初始操作界面Click“K1”buttontoentertheinitialinterface.注：在“冲型”和“增压”阶段人员不得脱岗Attention:Leavingthepostisforbiddenin“moulding”and“pressurefeed”time依照“铸造工艺卡片”调整冷却流量Adjustthecoolingflowaccordingto“CastingProcessCard”第三件毛坯生产完毕，自动取出，检查型腔“边模夹铝”情况Takeoutthethirdproducedcastautomaticallyandcheckthecavitytoseeifthereisaluminum-inclusioninsidecores.放网Putthescreenintothebottomcore.点击“压铸机复位”按钮Press“DieCastingMachineReset”button.压铸机启动生产，开始生产第四件毛坯Startthediecastingmachinetoproducethefourthcast.检查第三件毛坯外观（内轮缘、法兰、正面）情况Inspecttheinnerflange,mountingsurfaceandfrontareasofthethirdcast.外观不合格废品集中存放Pileupnon-conformingproductsseparately.第四件毛坯生产完毕，自动取出，检查型腔“边模夹铝”情况Takeoutthefourthproducedcastautomaticallyandcheckthecavitytoseeifthereisaluminum-inclusioninsidecores.放网Putthescreenintothebottomcore.点击“压铸机复位”按钮Press“DieCastingMachineReset”button.压铸机启动生产，开始生产第五件毛坯Startthediecastingmachinetoproducethefifthcast.检查第四件毛坯外观（内轮缘、法兰）情况Inspecttheinnerflangeandmo