标准解读
《GB/T 44536-2024 CVD陶瓷涂层热膨胀系数和残余应力试验方法》是一项国家标准,旨在为化学气相沉积(CVD)制备的陶瓷涂层提供一套系统的测试其热膨胀系数及残余应力的方法。该标准适用于各种基体材料上通过CVD工艺形成的陶瓷涂层。
对于热膨胀系数的测定,标准推荐使用了基于光学或机械测量原理的技术手段,比如热机械分析仪(TMA)。在进行实验时,首先需要准备具有代表性的样品,并确保其表面清洁无污染。然后,在控制条件下加热样品,同时记录随温度变化而产生的长度变化数据。根据这些数据可以计算出材料的平均线性热膨胀系数。此外,还应考虑不同温度区间内可能存在的非线性行为,以及由此带来的误差分析。
关于残余应力的评估,则提出了多种技术路线供选择,包括X射线衍射法、拉曼光谱法等非破坏性检测方法。每种方法都有其适用范围和技术要求。例如,采用X射线衍射技术时,需选取合适的晶面作为测试对象;利用拉曼光谱法则要关注特定频率范围内峰位移的变化情况。无论采取哪种方式,关键在于准确地识别并量化由于内部应力导致的微观结构变化。
在整个过程中,标准强调了对实验条件(如温度、湿度)、设备校准状态以及操作人员技能水平等方面的要求,以保证结果的一致性和可比性。此外,还提供了详细的步骤说明、注意事项以及数据处理建议,帮助用户更好地理解和执行相关测试。
如需获取更多详尽信息,请直接参考下方经官方授权发布的权威标准文档。
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- 2025-04-01 实施
文档简介
ICS
81.060.30
CCS
Q30
中华人民共和国国家标准
GB/T44536—2024
CVD陶瓷涂层热膨胀系数和残余
应力试验方法
Testmethodfordeterminingthermalexpansioncoefficientandresidualstressof
CVDceramiccoatings
[ISO23458:2020,Fineceramics(advancedceramics,advanced
technicalceramics)—Testmethodfordeterminingthermalexpansion
coefficientandresidualstressofCVDceramiccoatings,MOD]
2024-09-29发布2025-04-01实施
国家市场监督管理总局发布
国家标准化管理委员会
GB/T44536—2024
目次
前言
·····································································································
Ⅲ
1
范围
··································································································
1
2
规范性引用文件
······················································································
1
3
术语和定义
···························································································
1
4
原理
··································································································
1
5
仪器设备
······························································································
2
5.1
通则
······························································································
2
5.2
加热和冷却装置
·················································································
3
5.3
温度测量装置
····················································································
3
5.4
试样安装
·························································································
3
5.5
数据记录系统
····················································································
3
5.6
尺寸测量装置
····················································································
3
6
试样
··································································································
3
6.1
试样
······························································································
3
6.2
试样尺寸
·························································································
4
6.3
试样制备
·························································································
5
7
试验步骤
······························································································
5
7.1
试样尺寸的测量
·················································································
5
7.2
弹性模量的测定
·················································································
5
7.3
CVD陶瓷涂层热膨胀系数的测定
·······························································
5
8
计算
··································································································
5
8.1
CVD陶瓷涂层的热膨胀系数(αc)
·····························································
5
8.2
CVD陶瓷涂层的残余应力(σc)
································································
6
9
试验报告
······························································································
6
参考文献
··································································································
7
Ⅰ
GB/T44536—2024
前言
本文件按照GB/T1.1—2020《标准化工作导则第1部分:标准化文件的结构和起草规则》的规
定起草。
本文件修改采用ISO23458:2020《精细陶瓷(先进陶瓷、先进技术陶瓷)
CVD陶瓷涂层热膨胀
系数和残余应力的测试方法》。
本文件与ISO23458:2020的技术差异及其原因如下:
—将ISO23458:2020中3.2的术语由“线热膨胀系数”更改为“残余应力”,因规范性引用文件
已对“线热膨胀系数”有所说明,本文件更有必要对“残余应力”进行定义(见3.2);
—用规范性引用的GB/T16535替换了ISO17139,以适应我国技术条件,增加可操作性(见第
5章);
—用规范性引用的GB/T16839.1替换了IEC60584﹘1,以适应我国技术条件,增加可操作性(见
5.3);
—将ISO23458:2020中5.4的叙述简化为“按照GB/T16535的规定安装试样”,以标准作为依
照,提高操作规范性(见5.4);
—用规范性引用的GB/T1216替换了ISO3611,以适应我国技术条件,增加可操作性(见5.6);
—用规范性引用的GB/T39686、GB/T39828替换了ISO19603,以适应我国技术条件,增加可
操作性(见7.2);
—删除了ISO23458:2020中7.4的CVD陶瓷涂层残余应力的计算,因其无须试验操作且在8.2中
已有所体现。
本文件做了下列编辑性改动:
—为与现有标准协调,将标准名称改为《CVD陶瓷涂层热膨胀系数和残余应力试验方法》。
请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。
本文件由中国建筑材料联合会提出。
本文件由全国工业陶瓷标准化技术委员会(SAC/TC194)归口。
本文件起草单位:中国国检测试控股集团股份有限公司、东方电气集团东方汽轮机有限公司、福建
省晋江质赢建材有限公司、西安特种设备检验检测院、深圳三思纵横科技股份有限公司、江苏三责新材
料科技有限公司、江苏保平信息科技有限公司、天津铸金科技开发股份有限公司、广东天域半导体股份
有限公司、湖南新锋科技有限公司、重庆臻宝科技股份有限公司、陕西新兴热喷涂技术有限责任公司、
山东工业陶瓷设计研究院有限公司、华电电力科学研究院有限公司、陕西固勤材料技术有限公司、广东
潮流集团有限公司、山田新材料集团有限公司、上海岚玥新材料科技有限公司、株洲精工硬质合金有限
公司。
本文件主要起草人:万德田、包亦望、王伟、卢宏奎、巩秀芳、曹晓英、梁廷峰、闫永杰、
荆强征、陈兴生、钱铸、丁雄杰、魏秋平、杨佐东、尹向阳、陈常祝、乔立捷、邱冰山、邱陶松、
袁洪峰、赵兵、李梦飞、田远、李海燕、付帅、金春霞、毛瑀迪、陈明。
Ⅲ
GB/T44536—2024
CVD陶瓷涂层热膨胀系数和残余
应力试验方法
1范围
本文件描述了CVD陶瓷涂层(涂层厚度大于0.03mm,且涂层厚度比基体与涂层总厚度的值小于
1/4)从室温到2300K的热膨胀系数和残余应力的测试方法,并规定了试样制备方法、加载模式、加载
速率、数据收集以及报告格式。
本文件适用于金属基体或陶瓷基体上的CVD陶瓷涂层。本试验方法可用于材料性能研究、质量控
制、性能表征以及数据采集等方向。
2规范性引用文件
下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中,注日期的引用文
件,仅该日期对应的版本适用于本文件;不注日期的引用文件,其最新版本(包括所有的修改单)适用
于本文件。
GB/T1216外径千分尺
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