催化管道、设备施工便携手册

催化管道、设备施工便携手册

编制：吴俊、武玉涛

审核：付恒

审批：夏吉龙

中国石油天然气第七建设公司

钦州项目经理部

2009年6月

目录

一管子3

1编码构成（技术条件）................................................................4

2名称及规格...........................................................................9

二管件....................................................................................10

1弯头（Elbow）......................................................................10

2三通（Tee）.........................................................................11

3其他管件............................................................................11

三管道缩写词汇总.........................................................................16

四催化焊接...............................................................................17

1催化焊材选用表......................................................................17

2催化焊材烘干表......................................................................18

五催化设备热处理.........................................................................19

1催化两器热处理......................................................................19

2分储塔热处理工艺参数及曲线.........................................................20

六催化管道热处理.........................................................................22

1催化管道热处理......................................................................22

七管道色标管理规定.......................................................................23

公司质量方针

全员参与，追求卓越，永远适应和满足顾客要求。

项目质■目标

合同履约率100%；

采购物资质量进场合格率100%；

工程质量合格率100%；

单位工程验交一次合格率100%；

焊接一次合格率：焊条电弧焊＞96%,自动焊＞97%,家电联焊298机

试运投产安全稳妥一次成功；

重大质量事故为零。

一管子

1编码构成(技术条件)

1.1材料代码由六部分组成，每部分问用逗号(,)隔开；第一部分为名称，第二部分为结构形式，第

三部分为端口形式，第四部分为壁厚等级，第五部分为材料代号，第六部分为具体材质，第七部分制造

标准，第八部份为尺寸及理论重量对应表。

如：PIPE,SMLS,BE,S-STD,CS20#GB/T8163,ASME-B36.10M

PIPE,SMLS,BE,19MMTUCK,CS20GGB5310,SH3405

PIPE.LSAW,BE,S-STD,CSL245GB/T9711.1,ASME-B36.10M

PIPE.SMLS.BE,S-40S.SSASIMA312GR.TP304H,ASME-B36.19M

1.2结构形式

字母结构形式代表含义备注

SMLS无缝

EFW电熔焊

LSAW直缝埋弧焊

1.3端面形式

字母端面形式代表含义备注

BE带坡口端

PE平口端

NPT螺纹端

MNPT阳制公称管螺纹

1.4壁厚等级

依据的标准有SH3405,ASMEB16.10M.ASMEBl6.19M.

SH3405管子壁厚等级表如下,ASMEBl6.10M.ASMEB16.19M详见相应标准。

PTINCSERVICESYMBOLS•内介・等，NUMBERING■■峥注

wetssFUIDXEM*

FUELOt....

IXHTSUA8■那*NSULATXMTMCOCSSM■■良

KAVrSLOFOCMSULATXM.TRAC*TYPCMM

SEALNGOC.«,£CLASSKjg£R・・♦・••

FLUSMNGOC."Il岫MQUUfllUNUMMM

SCCTCNNU*a星-9

LQUEFOPCTROLEUMGAS♦化方■/

LOOLOOPRESSURESTEAMtfctU■八fCSERVKCsneous,育介JtR,

LOOMKSSUMSTUMMSAIBCsm会号内侵

"TNM(R,尢，

MSMWVMPRESSURE中HR

esEXHAUSTSTEAM£,

STUMCONMNUU.W点

TEirtMO”TS

HCSHVATERgHB<

INSULATIONSYMBOLS

OMAafWATUIISIK

XWUTCOWATCHa«jK

COLDcoeewvATCN像，

DeSALTEDWATER及■水

EUCTRCTWACW电曾2

”UW

KOTCOMSERVATCM

COOL»C«ATCR

—MCIWIOTCCTK*人J|假，

COOLMCWATER餐50・“”)

STUMEACHBA#B

NOTWATWBA

*>TVATERTRACIDSAWft

BCMRrtwWATtW”蛆K

(M.YWASTEBATER*■99★

SOUWASTEBATER水

WATCT・，水

AMIAdWUIVATERg4lEQUIPMLNTDESIGNATION

UQUOAIMOMA«

C4USTCRUDGC«AEJCCHA«£W«MtOXXXD侯姓。£4S

CAU5TCUOUOM*CCOLUMNS•

ASACOSLUOCC”0DRUMS.RECEhCRSMO-SCOXXOUSRJECTCNTAMIS<•

GO4MFURC90MeEXCHAMCWS.S<U.&TUBE.ETC.•«<

BCXMCALS史••！！QMCTOH，射■

LOLIAMOK.1F<ATER力修・

•0RCM«WMftCOtTRESSOAS.BLOVCRS.FANS&«.JK.Ki

LSVIXANSOLVDiTt»HVtascciiJMOuStMauOMGVCCULOCCXVALVC.>4«99X4ioN

JUWTCMSYSTEM.UMVZ忆OFANSCMXMT.iMIAft.

RSVRKMSOLVCNT

STEAMSEPAlUTOa.OSTMeuTOft.SFRAVMOZZLf..分”

<yrg■

STATKSt.DtHTtMATUt.BUTTBl—VA&.VI.*««<•.M*,•・

3,体

C，PlM»«

FCFUELGAS

KPACXACC<«

OGOTrGAS干，

R0C，8<1•

TGTM.CASK

$1SWCtRat*

OCOFFCASM5.

8F1.TERANOSTRAMR

nrtucus■■

SCSMCAS■值,

WCPURCCCAS火M

NCMOM-COtCCMOAMC3襁，

*3AMM9MIA■CROSS-TEDCSIGNATION«*1**<»

RARKMAMNCMA**

K?HYORoaN.,

02WTCCN■/

M2EHOCHA

81CA*t»OOXOC二Hl*

0AA1TNGNUWEROFXSTRATIOM-SOURCE

COCA«O*MOM>XC€-«<t-1TQTHSSECTIONORB#<«ERMan

K»WTDROCENSUL£O£«e<

S02SULfl*OCXCCMAMLXCONTHUITYAAAOV

CACC^WESSCTg«■空，(ACROSSSECTIONBATTERYIMTS>

PAPLANTAR・空，

•RSTmjMKNTAlt«A

_____A^COOARYLNECONTWUTY▲—4f的鱼■,上

H.GFLAKGASaA«5,M(ACROSSSECTKMBATTERYLMTS)

CATCATMYST■化川

SOLSOLVCNT.K

/••\UTUTYLMECONTKUITYSYMBOLJIXB<M<WW<

MOKATTRAMSFEAOC”■'(ACROSSSECTIOHBATTERYLMT$>

・▲tfOMOETHMCLAIM♦乙・・

g£AMETNYtOCTMANOLAaM二乙”

CMWCMLLEOWATER

--------1-----------sCONTWUITYSYMBOLaiMWAUfft

eSASHVATER^54-------------1-----------Z(ACROSSUMTBATTERYIMT^)

LU6LUBE8Rlt»

eV(NT$onATim9KMC0(F$llt至气

BOBLOOOOOR*A»«IVff4C

66MTCMTTEMTOlOWOOawMt,用

BCCMT»«JOU5—WON0•仿停

REFREFRCCRAMT

AMDMMD*AMM*

IB*18MCSSUACKM.CRfttO“必看屋・"*

由MUXJMPRESSUREBOLERFEWWATER.M”—

——MCSSUREFlMCftftAff

L"io®"wtux*

SH3405-96

3悯管尺寸系列

31奥氏体不榜记无■帼管的尺寸加理给周量见表3-1.

«3-1奥氏体不锈■无■斜管尺寸和理论质■

壁厚及工论厦Bt

公称直径外径

SCHSsSCHlOnSCH20sSCH40SSCH80»

DNmm

mmkg/mmmkg/mmmkg/mmmkg/mmmkg/m

10171.20.471.60.622.00.752.50.913.21.11

15221.60.822.0I.002.51.223.01.434.01.80

20271.61.022.01.252.51.533.01.804.02.30

25341.61.302.82.193.02.333.52.674.53.32

(32)421.61.622.82.753.02.933.53.375.04.63

4048L61.862.83.173.03.384.04.415.05.38

50601.62.342.84.013.54.954-05.615.57.50

(65)762.03.703.0SUB3.56.355.08.897.012.09

80892.04.363.08464.08.515.511.507.515.30

1001142.05.613.08.334.011.016.016.228.522.45

(125)1402.89.623.511.965.016.906.521.729.531.03

1501682.811.583.514.415.020.407.028.2111-043.23

2002192.815.154-021.536.534.578.042.2513.067.03

2502733.523.614.026.936.5f43.369.562.6615.096.87

3003254.032.134.536.106.551.829.575.0217.0131.06

3S03564.035.245.043.93

4004064.545.225.050.18

使，①公事发厚《过SCH8保的不倚机侧■我入3-2

②如实娥以下的效裾已短过我国现仔的初看柝痛的妮梅花国।

⑧■柏号，不撑用使用.

SH3405-96

3.2♦索朝、合金物无缝用臂的尺寸和理论质量见表3—2.

*3-2硅*斜、合金制无・斜管的尺寸和理论屐■

壁厚及现坨质俄

公募直径外径

SCH20SCH30SCH40SCH60SCH80

DNmm

mmkg/mmmkg/mmm%/mmmkg/mmmkg/m

10172.50.893.51.17

15223.01.414.01.78

20273.01.784.02.27

25343.52.634.53.27

(32)423.53.33s.o4.56

40484.04.345-05.30

50603.54.834.05.525.06.785.57.39

(65)764.57.935.08.756.010.367.011.91

8089的59.385.511.336.513.227.515.07

1001145.013.446.015.987.018.478.522.11

—

(125)1405.016.65&521.40&026.049.530.57

)501685.520.046.S25.897.021.799.537.1311.042.59

2002106.534.067.036.60a.o41.6310.051.5413.066.04

2502736.542.728.052.289.561.7313.083.3515.095.43

3003256.551.058.566.3410.077.6814.0107.3717.0129.12

3503568.068.659.581.1711.093.5815.0126.1419.0157.90

4004068.078.529.592.8913.0125.9917.0163.0822.0208.33

45。4578.088.5811.0120.9814.0152.9419.0205.2224.0256.27

50050«9.5116.7813.0158.6915.0182.3620.0240.6826.0309.04

SS05599.5>28.73)3.0175.0417.0227.2222.0291.3328.0366.64

«006109.5140.0814.0205.7618.0262.7825.0360.6532.0456.11

SH340S96

«*3-2

壁厚及•论质量

公称直松外役

SCH100SCH120SCH140SCH160xxs

DNmm

mmk</mmmkg/mmmkg/mmmkg/mmmkg/m

1017

15225.02.107.52.68

20275.52.928.03.75

25346.54.419.05.55

(32)426.55.6910.07.89

40487.07.08iao9.37

50607.09.】$8.510.7911.013.29

(65)768.013.429.515.5814.021.40

80899.017.76u.o21.1615.027.37

10011411.027.9414.0345217.040.66

(125)14813.040.7116.048.9319.056.69

13。16814.053.1718.066.5822.079.21

20021915.075.4618.089.2220.09&1524.0115.412X0111.17

25027318.01】3・1922.013G.1725.0J52.8928.0169.172S.0152.89

30032522.0164.3825.0184.9528.0205.0734.0244.0026.0191.71

35035624.0196.4928.0226.4832.0255.6736.0284.08

40040626.0243.6432.02911336.0328.4740.0361.02

45045730.0315.8935.0364.2340.0411.3345.0;457.20

500S0832.0375.6238.0440.4345.05147950.0564.71

55055935.0452.2642.0535.4748.0604.8654.0672.48

60061。3«.O536.0145.0626.9852.0715.5360.0813.78

法：①41实缆以下的敷•已愆过表明曼什的网管椎准的短格危国J

②♦”号专不舞其仗用.

L5材料代号

如：CS20#GB/T8163分别表示碳钢20钢输送流体用无缝钢管，整个部分代表管子材质。

CS表示碳钢，是c