标准解读
GB/T 44359-2024 是一项关于轻量化PET瓶吹瓶成型模具的国家标准,它规定了此类模具的技术要求,旨在确保生产出的PET瓶质量稳定、轻量化且符合环保趋势。该标准覆盖了模具设计、材料选择、制造精度、性能测试等多个方面,具体要点包括:
-
模具设计原则:标准强调模具设计应注重轻量化与强度的平衡,促进材料节约及成型效率提升。设计时需考虑瓶身结构的均匀性,保证吹制过程中的材料分布合理,避免厚薄不均。
-
材料选用:规定模具材质需具备良好的耐热性、耐磨性和尺寸稳定性,以适应PET材料的高温吹制过程,并保证长期使用的精度和寿命。常用材料包括高强度合金钢和特殊涂层材料,以减少摩擦并提高脱模性能。
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制造精度:详细说明了模具的尺寸公差、表面粗糙度以及关键部件的加工精度要求,确保成型PET瓶的尺寸精确、外观光滑无瑕疵。这包括模具的型腔、型芯以及冷却系统的精密度要求。
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冷却系统:强调冷却系统的高效与均匀性,要求设计合理的冷却通道布局,以快速而均匀地冷却PET瓶,减少成型周期,同时防止因冷却不均导致的变形或应力集中。
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性能测试:标准列出了模具必须通过的一系列性能测试,如成型试件的物理性能测试(如瓶壁厚度、抗压强度)、模具的耐用性测试以及生产效率评估,确保模具在实际应用中的稳定表现。
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环保与可持续性:鼓励采用环保材料与工艺,降低生产过程中的能耗与废弃物产生,符合可持续发展要求。
-
维护与保养指导:虽非直接技术要求,但标准也提供了模具维护与保养的基本指南,帮助延长模具使用寿命,保持成型品质的持续稳定。
如需获取更多详尽信息,请直接参考下方经官方授权发布的权威标准文档。
....
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- 2025-03-01 实施
文档简介
ICS
55.200
CCS
J83
中华人民共和国国家标准
GB/T44359—2024
轻量化PET瓶吹瓶成型模具通用
技术要求
GeneraltechnicalrequirementsofblowmouldforlightweightPETbottle
2024-08-23发布2025-03-01实施
国家市场监督管理总局发布
国家标准化管理委员会
GB/T44359—2024
目次
前言
·····································································································
Ⅲ
引言
·····································································································
Ⅳ
1
范围
··································································································
1
2
规范性引用文件
······················································································
1
3
术语和定义
···························································································
1
4
型号、型式、基本参数与工作条件
···································································
2
4.1
型号
······························································································
2
4.2
型式与基本参数
·················································································
2
4.3
工作条件
·························································································
3
5
技术要求
······························································································
3
5.1
一般要求
·························································································
3
5.2
性能要求
·························································································
4
5.3
零件
······························································································
4
5.4
装配
······························································································
5
5.5
材料质量及设计
·················································································
5
5.6
安全设计
·························································································
5
5.7
外观质量和说明书
···············································································
5
5.8
轻量化瓶瓶身的平均壁厚
········································································
6
6
试验方法
······························································································
6
6.1
试验条件
·························································································
6
6.2
一般要求
·························································································
6
6.3
性能试验
·························································································
6
6.4
零件
······························································································
7
6.5
装配
······························································································
8
6.6
材料质量及设计
·················································································
8
6.7
安全设计
·························································································
8
6.8
外观质量和说明书
···············································································
8
6.9
轻量化瓶瓶身的平均壁厚
········································································
8
7
检验规则
······························································································
8
7.1
检验分类
·························································································
8
7.2
出厂检验
·························································································
9
7.3
型式检验
·························································································
9
8
标志、包装、运输与贮存
···········································································
10
8.1
标志
·····························································································
10
8.2
包装
·····························································································
10
8.3
运输与贮存
·····················································································
10
Ⅰ
GB/T44359—2024
前言
本文件按照GB/T1.1—2020《标准化工作导则第1部分:标准化文件的结构和起草规则》的规
定起草。
请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。
本文件由全国包装机械标准化技术委员会(SAC/TC436)提出并归口。
本文件起草单位:广东星联精密机械有限公司、广州达意隆包装机械股份有限公司、合肥中辰轻工
机械有限公司、杭州中亚机械股份有限公司、克朗斯机械(太仓)有限公司、西得乐机械(上海)有限
公司、科埃斯饮料机械(中国)有限公司、江苏新美星包装机械股份有限公司、合肥通用机械研究院有
限公司、上海紫江企业集团股份有限公司、宏全企业(苏州)有限公司、达能(中国)食品饮料有限公
司、内蒙古蒙牛乳业(集团)股份有限公司、欧力(上海)饮料有限公司、創億科技有限公司、浙大宁
波理工学院、江南大学、浙江大学、华夏生生药业(北京)有限公司、嘉禾伍丰(河北)包装科技有限
公司、合肥通用机电产品检测院有限公司、中粮可口可乐饮料(天津)有限公司、广州王老吉大健康产
业有限公司、太古可口可乐(中国)有限公司、百威雪津啤酒有限公司、华南理工大学、华润怡宝饮料
(中国)有限公司。
本文件主要起草人:姜晓平、卢佳、曹小红、何胜、史正、谢国基、张科、纪蓉、董书生、
邹大群、阮春辉、戈斌、曹志强、梁炎均、骆瑞静、项兴龙、李春林、陈润洁、何云涛、吴书朋、
王震辉、黄宣哲、靳国兴、高安平、吴晓文、杨鹏、陈肯、王振柱、王碧江、张世勇、谢宗志、
欧阳荣、周建伟、刘东红、陆佳平、刘显海、鲍飞、印刚、施俊杰、曹力凡、郭松旺、熊猛、曾德彦、
骆超、苏文聪、唐伟强、王鹏涛、杨建茁、刘敬锋、李楚文、芮校举、高海宁。
Ⅲ
GB/T44359—2024
引言
食品饮料等行业的快速发展离不开包装,PET瓶以其价格便宜、重量轻、易于成型、性能良好、
便于运输等优势,得到了广泛使用。为了构建高质量现代化经济体系、解决污染问题,推广轻量化
PET瓶包装技术将是减少资源浪费和环境污染的重要途径。
应用轻量化PET瓶吹瓶成型模具吹制PET瓶旨在降低碳排放,包括但不限于以下几种方式:对瓶
型进行轻量化设计制造,减少相同瓶型单个PET瓶的原料使用量;减轻吹瓶模具质量,降低吹瓶模具
驱动能耗,提升吹瓶机生产效率;降低吹瓶压力,减少吹瓶耗气量,降低吹瓶气体生产能耗;降低热灌
装瓶模温,减少模具加热能耗;提高额定产能,降低单位产能的碳排放;使用轻量化PET瓶作为包
装,减少储运质量,降低物流环节的碳排放。轻量化瓶吹瓶模具的推广应用,可大大降低单个PET瓶
对应的碳排放量,推动食品饮料等行业绿色、低碳发展。
Ⅳ
GB/T44359—2024
轻量化PET瓶吹瓶成型模具通用
技术要求
1范围
本文件规定了轻量化PET瓶吹瓶成型模具的型号、型式、基本参数与工作条件、技术要求、检验规
则、标志、包装、运输与贮存,并描述了相应的试验方法。
本文件适用于食品饮料行业用轻量化PET瓶吹瓶成型模具(以下简称“轻量化瓶模具”)的设计、
制造、检验等,日化、医药等领域可参照使用。
2规范性引用文件
下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中,注日期的引用文
件,仅该日期对应的版本适用于本文件;不注日期的引用文件,其最新版本(包括所有的修改单)适用
于本文件。
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