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ModuleIVAdvancedManufacturingEquipmentandCases

SceneOneOperatingRegulationsforOrdinaryMachine

Task1OperatingRegulations

Exercise:talkinginpairs.

1Whatdowelearnfromthepassage?

2Whatkindofcraftsmanshipcanwelearnfromit?

3Howdowepracticethecraftsmanshipspiritfromsmallthings?

4Howtointegratethecraftsmanspiritintoourstudyandlife?

Task2TheCaseofBigcountryheavyequipment

Guardianofdeepsea"Jiaolong"

Exercise:talkinginpairs.

1Whatdowelearnfromthepassage?

2Whatkindofcraftsmanshipcanwelearnfromit?

3Howdowepracticethecraftsmanshipspiritfromsmallthings?

4Howtointegratethecraftsmanspiritintoourstudyandlife?

SceneTwoCommonEquipment

Task1Generalequipment

Figure5-10

()versatilepress()hydraulicpress()pressbrake

Discusswithyourteammatesintensivelyandthendecidewhichofthefollowingbelongtothecomponentsofapress.Tickitoutifitdoes.

()pressbed ()bolsterplate ()ramorslide

()knockout ()cushion

Canyounamethefollowingdesignforpressframesinthefollowingfiguresafterdiscussingwithyourpartners?

Figure5-11

()BasicC-framedesign ()widedesign ()adjustablebed

()open-backinclinable ()pillar ()doublecolumn

Pleaseworkwithyourclassmatestocomparecostsandproductionvolumesforprocessingplastics.

Formation

Equipment

Capitalcost

Production

Rate

Tooling

Cost

Typicalproductionvolumeofparts

Machining

Medium

Medium

Low

10~102

Compressionmolding

High

Medium

High

103~106

Transfermolding

High

Medium

High

103~106

Injectionmolding

High

High

High

104~107

Extrusion

Medium

High

Low

102~103

Rotationalmolding

Low

Low

Low

102~103

Blowmolding

Medium

Medium

Medium

103~106

Thermoforming

Low

Low

Low

102~103

Casting

Low

Verylow

Low

10~102

Forging

High

Low

Medium

10~102

Foammolding

High

Medium

Medium

104~107

Newwordsandexpressionswelearninthissession.(letthestudentscopythenewwordsandexpressionsheorshedoesn’tknowinthissessionandthendictatethemamonghis/hergroupmembers)

Exercises

Howmanysystemsdoesaninjection-moldingmachinehas?

Whataremajorcomponentsofaninjection-moldingmachine?

Whataremajorcomponentsofapress?

Surveythemarketandcollectcomparativecostsandproductionvolumesforprocessingplastics.

TranslatethefollowingsentencesintoChinese.

Therearetwobasicunitstoaninjection-moldingmachine,oneforinjectiontheheatedplasticandoneforopeningandclosingthemold.

Asthechamberinfrontofthescrewbecomesfilled,itforcesthescrewback,trippingalimitswitchthatactivatesahydrauliccylinderthatforcesthescrewforwardandinjectsthefluidplasticintotheclosedmold.

Usethecorrectletterstofillintheblanks,andthentranslatethewordsintoChinese.

e

c

q

l

s

t

r

k

e

u

a

i

p

i

t

o

n

p

r

e

s

s

w

r

k

i

n

g

m

n

h

e

d

o

e

u

r

z

n

t

r

l

u

p

s

t

r

o

e

PracticespokenEnglish.

Missli:hi,Mr.Yang.

Mr.yang:hi,missli.howareyou?

Missli:Iamfine.Thankyou.ButIhavesomeproblemwiththeshapingandplanning.couldyougivemeafavor?

Mr.yang:yes.mypleasure.Whataretheseproblems?

Missli:whatcanshaperandplanerdo?

Mr.yang:theshaperandplaneraregenerallyusedformachiningflatsurfaces,whichareusuallypreformedbyacutterthatsetthechipfromthework.

Missli:whataretheshapeandplaner’smotionforms?

Mr.Yang:themainmotionisreciprocatingandthefeedaimsatthedirectionofthemainmotion.

Missli:aretheshaperandplanerusedinmassproduction?

Mr.Yang:no.

Missli:why?

Mr.yang:becausetheyareratherslowinoperation.

Missli:but,formassproduction,whatmethodsshouldweuse?

Mr.Yang:millingmachinesandgrindersaremorewidelyusedforproducingflatsurfacesinmassproduction.

Missli:whatstructuresarethereonatypicalshaper?

Mr.yang:therearetoolhead,ram,column,table,rockermechanism,etc.

Missli:howisthefeedobtainedonashaper?

Mr.yang:thefeedisobtainedbyapawlwhichengagesinanotchedwheelorratchet.

Missli:Iamreallyappreciatedyoufortellingmethisknowledge.

Mr.yang:Iwasgladtobeofsomeservices.

Newwordsandexpressionswelearn(letthestudentscopythenewwordsandexpressionsheorshedoesn’tknowinthissceneandthendictatethemamonghis/hergroupmembers)

Task2bigcountrycraftsmaninwelding

Exercise:talkinginpairs.

1Whatdowelearnfromthepassage?

2Whatkindofcraftsmanshipcanwelearnfromit?

3Howdowepracticethecraftsmanshipspiritfromsmallthings?

4Howtointegratethecraftsmanspiritintoourstudyandlife?

SceneThreeCITICHeavyIndustries18500tOilPress

Exercise:talkinginpairs.

Whatdowelearnfromthearticle?

WhathasthisVIPequipmentinspired?

HowcanwepromotethecurrentlearningthroughthelearningofthisVIPequipment?

WhatcontributionshouldwemaketothefutureVIPequipment?

SceneFourWuzhongDL2505MeterCNCHeavyHorizontalLathe

Exercise:talkinginpairs.

Whatdowelearnfromthearticle?

WhathasthisVIPequipmentinspired?

HowcanwepromotethecurrentlearningthroughthelearningofthisVIPequipment?

WhatcontributionshouldwemaketothefutureVIPequipment?

SceneFiveDalianHeavyIndustry20000TonBridgeCrane

Exercise:talkinginpairs.

Whatdowelearnfromthearticle?

WhathasthisVIPequipmentinspired?

HowcanwepromotethecurrentlearningthroughthelearningofthisVIPequipment?

WhatcontributionshouldwemaketothefutureVIPequipment?

SceneSix500MeterSphericalRadioTelescope

Task1ChineseTianyan

Exercise:talkinginpairs.

Whatdowelearnfromthearticle?

WhathasthisVIPequipmentinspired?

HowcanwepromotethecurrentlearningthroughthelearningofthisVIPequipment?

WhatcontributionshouldwemaketothefutureVIPequipment?

Task2bigcountrycraftsmaninChineseTianyan

NanRendong

Exercise:talkinginpairs.

Whatdowelearnfromthearticle?

WhathasthisVIPequipmentinspired?

HowcanwepromotethecurrentlearningthroughthelearningofthisVIPequipment?

WhatcontributionshouldwemaketothefutureVIPequipment?

SceneSevenHydroGenerator

Exercise:talkinginpairs.

Whatdowelearnfromthearticle?

WhathasthisVIPequipmentinspired?

How

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