捷普供应商审核表+自评回复范本OSA for plastics parts

GeneralOn-SiteAssessmentQuestionnaire一般现场评估问卷,,,,,,

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Section1-QualitySystem,,第1部分-质量体系,,,,

"Question

Number",Element,Question/Requirement,RatingCriteria,ProbationalMinimumScore,AcceptableMinimumScore,佐证

1,QualityObjective质量目标,"1.1Arethequalityobjectivesestablished?

1.2Doesthequalityobjectivesincludeatleast:RTVDPMfromcustomer,CountofCustomerComplaint,PassYieldinProductionandRTVtosupplier?

1.3Isthereadefinedprocesstoreviewcustomers'qualitytargetexpectation?e.g.,customer'svendorRTVDPMtarget.

1.4Arethequalityobjectivesalignto(orhigherthan)customerexpectations?

1.5Arethequalityobjectivesreviewedbymanagement?

1.6Arethequalityobjectivescommunicatedbymanagementandunderstoodthroughouttheorganization.

1.7Aretheactualqualityperformancemeasuredandmeetcustomerandinternaltarget?Areaccordingcorrectiveactionsbeentakenifdidnotmeettarget?(meetatleastoneofthem)

1.8Doessupplierdriveforcontinuousimprovement?是否建立了质量目标?质量目标是否至少包括:RTV，顾客的DPM，顾客投诉数，生产合格率和供应商的RTV?是否有明确的过程来评审顾客的质量目标期望?例如，客户的供应商RTVDPM目标。质量目标是否符合(或高于)顾客期望?管理层是否对质量目标进行评审?质量目标是否由管理层传达并在整个组织内被理解?是否测量了实际的质量绩效并达到顾客和内部目标?如果没有达到目标，是否采取了相应的纠正措施?(至少满足其中之一)供应商是否推动持续改进?","Score0-Donotmeetrequirement1.1.

Score1-Meetrequirement1.1.Butdonotmeetrequirement1.2and/or1.3and/or1.4and/or1.5and/or1.6and/or1.7.

Score2-Meetrequirement1.1,1.2,1.3,1.4,1.5,1.6and1.7.Butdonotmeetrequirement1.8.

Score3-Meetallrequirements.得分0-不符合要求1.1。得分1-满足要求1.1。但不符合规定1.2及/或1.3及/或1.4及/或1.5及/或1.6及/或1.7。得分2-满足要求1.1、1.2、1.3、1.4、1.5、1.6和1.7。但不符合要求1.8。得分3-满足所有要求。",2,3,DCC-WI-005质量目标管理办法

2,InternalAudit内部审计,"2.1Isinternalauditplanestablished?

2.2Istheinternalauditactuallyconductedperthedefinedfrequency?

2.3Doessupplierdrivecorrectiveactionsforthenon-conformancefoundininternalaudit?

2.4Istheinternalauditreportandcorrectiveactionsreviewedbymanagement?

2.5Istheinternalauditconductedontime?2.1是否制定了内部审核计划?2.2内部审核是否按照规定的频率进行?供应商是否对内部审核中发现的不符合项采取纠正措施?管理层是否审核了内部审核报告和纠正措施?2.5内部审核是否按时进行?","Score0-Donotmeetrequirement2.1and/or2.2.

Score1-Meetrequirement2.1and2.2.Butdonotmeetrequirement2.3and/or2.4.

Score2-Meetrequirement2.1,2.2,2.3and2.4.Butdonotmeetrequirement2.5.

Score3-Meetallrequirements.得分0-不符合要求2.1和/或2.2。得分1-满足要求2.1和2.2。但不符合第2.3及/或第2.4条规定。得分2-满足要求2.1、2.2、2.3和2.4。但不符合要求2.5。得分3-满足所有要求。",2,2,HH-QEP-04内部审核管理程序

3,ConfidentialAgreement保密协议,"3.1Areconfidentialagreementssetupwithcustomers?

3.2Areconfidentialagreementssetupwithemployees?3.1是否与客户订立保密协议?3.2是否与员工订立保密协议?","Score0-Donotmeetrequirement3.1and/or3.2.

Score3-Meetallrequirements0分-不符合3.1和/或3.2的要求。得分3-满足所有要求。",3,3,有与客户和员工签署保密协议

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Section2-Facilities,,第2部分-设施,,,,

"Question

Number",Element,Question/Requirement,RatingCriteria,ProbationalMinimumScore,AcceptableMinimumScore,佐证

1,AccessControl访问控制,"1.1Doessupplierhaveasystemforaccesscontrolofrestrictedarea?

1.2Areallhighriskareas'accesscontrolled,andarethecontroleffective?

1.3Areallmediumareas'accesscontrolled,andarethecontroleffective?

Notes:

a).Effectivemeansunauthorizedpersoncannotgetthroughtherestrictedaccess.

b).HighRiskAreaincludebutnotlimitedto:designanddevelopmentarea,prototype/NPIbuildarea,manufacturingworkfloor/warehousefortheproductswhichcustomerhavenotpubliclyreleased,etc.

c).MediumRiskAreaincludebutnotlimitedto:documentcontrolarea,manufacturingworkfloor/warehousefortheproductswhichcustomerhavepubliclyreleased,etc.供应商是否有限制区域的进入控制系统?1.2是否对所有高风险区域的出入进行了控制，控制是否有效?1.3所有媒介区域的出入是否受到控制，控制是否有效?注:a).有效是指未经授权的人不能通过限制的访问。b).高风险区域包括但不限于:设计开发区域、原型/新产品导入构建区域、客户未公开放行产品的生产车间/仓库等。c).中等风险区域包括但不限于:文件控制区域、客户已公开放行产品的生产车间/仓库等。","Score0-Donotmeetrequirement1.1

Score1-Meetrequirement1.1.Butdonotmeetrequirement1.2.

Score2-Meetrequirement1.1,and1.2.Butdonotmeetrequirement1.3.

Score3-Meetallrequirements0分-不符合1.1分1分-符合1.1分。但不符合要求1.2。得分2-满足要求1.1和1.2。但不符合要求1.3。得分3-满足所有要求",2,3,C-TPAT-HH-022敏感或重点区域控制程序

2,Plantsizeandlinelayout工厂规模和生产线布局,"2.1Isthelinelayoutinthemostefficientwaytominimizethequalityriskinthetransportation?

2.2Istheplantofsufficientsizetolayallthemachine,conveyor,tooling,fixture,WIP,etc.orderly?2.1线路布局是否以最有效的方式将运输中的质量风险降至最低?2.2工厂是否有足够的规模摆放所有的机器，输送机，工装，夹具，在制品等?","Score0-Donotmeetrequirements2.1and2.2.

Score1-Meetrequirement2.2.Butdonotmeetrequirement2.1.

Score2-Meetrequirement2.1.Butdonotmeetrequirement2.2.

Score3-Meetallrequirements得分0-不符合要求2.1和2.2。得分1-满足2.2要求。但不符合要求2.1。得分2-满足要求2.1。但不符合2.2要求。得分3-满足所有要求",2,2,工厂规模足够充足，现场查看

3,5S,"3.1Sort:sortout&separatethatwhichisneeded¬neededintheproductionarea?

3.2Straighten:Arrangeitemsthatareneededsothattheyareready&easytouse.Clearlyidentifylocationsforallitemssothatanyonecanfindthem&returnthemoncethetaskiscompleted.

3.3Shine:Cleantheworkplace&equipmentonaregularbasisinordertomaintainstandards&identifydefects.

3.4Standardize:Revisitthefirstthreeofthe5SonafrequentbasisandconfirmtheconditionoftheGembausingstandardprocedures.

3.5Sustain:Keeptotherulestomaintainthestandard&continuetoimproveeveryday.3.1分类:对生产区域需要和不需要的进行分类和分类。3.2整理:整理需要的物品，使其准备好并易于使用。清楚地确定所有物品的位置，以便任何人都可以找到它们并在任务完成后返回它们。3.3清洁:定期清洁工作场所和设备，以保持标准并发现缺陷。3.4标准化:经常对5S的前三项进行复查，并按照标准程序确认原叶的状况。3.5持续:遵守规则，保持标准，每天持续改进。","Score0-Donotmeetallrequirementsof3.1,3.2,and3.3.

Score1-Meetminimum1itemsof3.1or3.2or3.3.

Score2-Meetallrequirementsof3.1,3.2and3.3.Butdonotmeet3.4and/or3.5.

Score3-Meetallrequirements.得分0-不符合要求2.1和2.2。得分1-满足2.2要求。但不符合要求2.1。得分2-满足要求2.1。但不符合2.2要求。得分3-满足所有要求",2,3,HH-QEP-08工作环境及6S管理程序

4,Environmentalcontrolformaterialandproductstorage物料和产品储存的环境控制,"4.1Isthereanenvironmentcontrolsystemformaterialandproductstorage?

4.2Areallcriticalareascontrolled?

4.3Arethecontrolactivitiesimplementedallthetime.

4.4Arethecontrolrecordmaintained?

Notes:

a).Environmentcontrolactivitiesincludebutnotlimitedto:temperatureandhumiditycontrol,rain-proof,sunlight-proof,airventilation.

b).Criticalareameanstheareastoressensitivematerialsorproductswhichareeasytorust,deteriorate,ordegenerate.4.1是否有物料和产品储存的环境控制系统?4.2所有关键区域是否得到控制?4.3控制活动是否一直在实施?4.4是否保持控制记录?注:a).环境控制活动包括但不限于:温湿度控制、防雨、防阳光、通风。b).临界区域是指存放易生锈、变质或变质的敏感材料或产品的区域。","Score0-Donotmeetrequirement4.1

Score1-Meetrequirement4.1.Butdonotmeetrequirement4.2.

Score2-Meetrequirements4.1and4.2.Butdonotmeetrequirement4.3and/or4.4.

Score3-Meetallrequirements.得分0-不符合要求2.1和2.2。得分1-满足2.2要求。但不符合要求2.1。得分2-满足要求2.1。但不符合2.2要求。得分3-满足所有要求",2,3,HH-QEP-15产品搬运，储存，包装与防护管理程序

5,Documentprotectionanddatarecovery文件保护和数据恢复,"5.1Aretheredocumentprotectionanddatabackupactivitiesinplaceforbothhardcopyandelectronicfiles?

5.2Aretheseactivitieseffective?

5.3Istheeffectivenessperiodicallyverified?

Notes:

a).Documentprotectionanddatabackupactivitiesincludebutnotlimitedto:hardcopyfilestoragerooms,passwordprotectedcomputer,passwordloginelectronicsystem,electronicfilesanddatabackupinserver,etc.5.1是否对硬拷贝文件和电子文件进行文件保护和数据备份?5.2这些活动是否有效?5.3是否定期验证有效性?注:a).文件保护和数据备份活动包括但不限于:硬拷贝文件存储室、密码保护计算机、电子系统密码登录、服务器电子文件和数据备份等。","Score0-Donotmeetrequirement5.1.

Score1-Meetrequirement5.1.Butdonotmeetrequirement5.2

Score2-Meetrequirement5.1and5.2.Butdonotmeetrequirement5.3.

Score3-Meetallrequirements.得分0-不符合要求2.1和2.2。得分1-满足2.2要求。但不符合要求2.1。得分2-满足要求2.1。但不符合2.2要求。得分3-满足所有要求",2,3,015-数据备份管理程序

6,Reliableutilitysource可靠的公用事业来源,"6.1Doesthesupplier'splanthasreliableutilitysourcestosupportcapacity,

6.2Doesthisutilitysourcewellmaintained?

Notes:Utilitysourcesincludebutnotlimitto:electricity,water,chemicals,etc.6.1供应商的工厂是否有可靠的公用资源来支持产能，6.2该公用资源是否得到良好的维护?注:公用事业来源包括但不限于:电、水、化学品等。","Score0-Donotmeetrequirement6.1.

Score1-Meetrequirement6.1.Butdonotmeetrequirement6.2.

Score3-Meetallrequirements.得分0-不符合要求6.1。得分1-满足要求6.1。但不符合6.2要求。得分3-满足所有要求。",3,3,是

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Section3-DemandManagement第3部分-需求管理,,,,,,

"Question

Number",Element,Question/Requirement,RatingCriteria,ProbationalMinimumScore,AcceptableMinimumScore,佐证

1,Customerdemandmanagement客户需求管理,"1.1Isthereacustomerdemandmanagementsysteminplace?

1.2Isthereaformalcommittingprocessforcustomerordersinplace?

1.3Istheplanningscheduleactuallyaligntothecommittingtocustomer?

1.4Isthereadefinedandexecutedprocesstonotifycustomersofanychangesinplanningandgetapprovalfromcustomer.1.1是否有客户需求管理系统?客户订单是否有正式的提交流程?计划进度是否与对客户的承诺一致?是否有明确的和可执行的流程来通知客户计划中的任何变更，并得到客户的批准。","Score0-Donotmeetrequirement1.1.

Score1-Meetrequirement1.1.Butdonotmeetrequirement1.2and/or1.3.

Score2-Meetrequirements1.1,1.2and1.3.Butdonotmeetrequirement1.4.

Score3-Meetallrequirements.得分0-不符合要求1.1。得分1-满足要求1.1。但不符合要求1.2及/或1.3。得分2-满足要求1.1,1.2和1.3。但不符合要求1.4。得分3-满足所有要求。",2,3,HH-QEP-12订单评审管理程序

2,Capacityplanningtools容量规划工具,"2.1Isthereanytoolutilizedforcapacityplanning?

2.2Doesthecapacityplanningtoolincorporatebothlaborandequipment?

2.3Doesthecapacityplanningtakeintoaccounttheactualachievedcapacityandtheactualpassyield?2.1是否有工具用于容量规划?2.2产能规划工具是否包括人工和设备?2.3产能规划是否考虑到实际达到的产能和实际合格率?","Score0-Donotmeetrequirement2.1.

Score1-Meetrequirement2.1.Butdonotmeetrequirement2.2.

Score2-Meetrequirements2.1and2.2.Butdonotmeetrequirement2.3.

Score3-Meetallrequirements.",2,3,HH-QEP-16生产计划和交付管理程序

3,OTD(OnTimeDelivery)准时交货,"3.1IstheOTDtocustomerobjectivedefined?

3.2IstheOTDtocustomerobjectivealignto(orhigherthan)customerexpectations?

3.3IstheOTDtocustomerperformancemeasuredandmeetcustomerandinternaltarget?Areaccordingcorrectiveactionsbeentakenifdidnotmeettarget?(meetatleastoneofthem)

3.4Doessupplierdriveforcontinuousimprovement?3.1对顾客的OTD目标是否有明确规定?对顾客目标的OTD是否符合(或高于)顾客期望?3.3对顾客绩效的OTD是否测量并达到顾客和内部目标?如果没有达到目标，是否采取了相应的纠正措施?(至少满足其中之一)供应商是否推动持续改进?","Score0-Donotmeetrequirement3.1

Score1-Meetrequirement3.1.Butdonotmeetrequirement3.2and/or3.3

Score2-Meetrequirements3.1,3.2,and3.3Butdonotmeetrequirement3.4.

Score3-Meetallrequirements.",2,3,DCC-WI-005质量目标管理办法

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Section4-APQP/NPI,,第4部分-APQP/NPI,,,,

"Question

Number",Element,Question/Requirement,RatingCriteria,ProbationalMinimumScore,AcceptableMinimumScore,

1,NPIprocess,"1.1.IsthereadocumentedprocesstoimplementengineeringreviewinNPIstage?

1.2.Isthereachecklistusedtoensuretheengineeringreviewprocessbeactuallycarriedout?

1.3.Doesthechecklistincludecustomergeneralrequirementsandspecificrequirements?

1.4.DoesthechecklistincludeproductrequirementsinmasterdrawingandGerberfile(PCB)?1.1.在新产品导入阶段是否有实施工程评审的文件化流程?1.2.是否有检查表用于确保工程评审过程的实际执行?1.3.清单是否包括顾客的一般要求和特殊要求?1.4.检查表是否包括主图纸和Gerber文件(PCB)中的产品要求?","Score0.Donotmeetanyrequirementof1.1,1.2,1.3or1.4.

Score3.Meetingallrequirements.得分为0。不符合1.1、1.2、1.3或1.4的任何要求。分数3。满足所有要求。

",3,3,HH-QEP-11新产品开发管理程序

2,"Productqualificationprocess产品确认过程

","2.1Isthereadocumentedproductqualificationprocedureinplace?

2.2Doestheproductqualificationtypealigntocustomerrequirements(i.e.,PPAPorFAIqualification?IfPPAPqualificationrequired,whichlevelPPAPexecuted?)

2.3Areproductqualificationcompletedbeforemassproduction?

2.4Aretheproductqualificationreportsapprovedbyauthorizedpeopleandcustomer.

2.5AretheproductqualificationcompletedmeetJabilrequirements(verifysomerealcasessuppliercompleted)?是否有文件化的产品确认程序?产品确认类型是否符合顾客要求(如PPAP或FAI确认)?如果PPAP需要确认，执行哪一级的PPAP?)2.3产品确认是否在量产前完成?2.4产品合格报告是否经授权人员和顾客批准?2.5完成的产品确认是否符合捷普公司的要求(验证一些供应商完成的真实案例)?

","Score0-Donotmeetrequirement2.1.

Score1-Meetrequirement2.1.Butdonotmeetrequirement2.2and/or2.3and/or2.4.Orfindmultiplecasesdonotmeetrequirement2.5.

Score2-Meetrequirement2.1,2.2,2.3and2.4,Butfindisolatedcasedonotmeetrequirement2.5.

Score3-Meetallrequirements.得分0-不符合要求2.1。得分1-符合要求2.1。但不符合规定2.2及/或2.3及/或2.4。或发现多个情况不符合要求2.5。得分2-满足要求2.1、2.2、2.3和2.4，但发现个案不符合要求2.5。得分3-满足所有要求。",2,3,HH-QEP-11新产品开发管理程序

3,Specialcharacteristicscontrol特殊特性控制,"3.1Isthereaprocessinplacetoidentifyandcontrolthespecialcharacteristics?

3.2Arespecialcharacteristicsidentifiedandcontrolledforallproducts?

Notes:

a).Specialcharacteristicsincludebutnotlimitedto:customerassignedcharacteristicsandproduct'scriticalcharacteristics.

b).1partnumbercountas1case.3.1是否有识别和控制特殊特性的程序?3.2是否对所有产品的特殊特性进行识别和控制?a).特殊特性包括但不限于:顾客指定的特性和产品的关键特性。B).1个零件号计1箱。","Score0-Donotmeetrequirement3.1.

Score1-Meetrequirement3.1.Butfindmultiplecasesdonotmeetrequirement3.2.

Score2-Meetrequirement3.1.Butfindisolatedcasedonotmeetrequirement3.2.

Score3-Meetallrequirements.",2,3,新产品试制试生产控制程序（工程）

4,MeasurableMetricsofNPIprocesseffectiveness新产品导入过程有效性的可测量指标,"4.1AremeasurablemetricsofNPIprocesseffectivenessbuilt?

4.2Arethismetricscontinuouslymeasured?

4.3ArethesemetricsreviewedtoimprovetheeffectivenessoftheNPIprocess?

Notes:Measurablemetricsincludebutnotlimitedto:ProcessFPY,CustomerReturnRate,CARinNPIstage,Timetomeetthequalitytarget,etc.4.1是否建立了新产品导入过程有效性的可测量指标?4.2这些指标是否持续测量?是否对这些指标进行了评审，以提高新产品导入过程的有效性?备注:可测量的指标包括但不限于:流程效率、客户回头率、新产品导入阶段的CAR、达到质量目标的时间等。","Score0-Donotmeetrequirement4.1

Score1-Meetrequirement4.1.Butdonotmeetrequirement4.2.

Score2-Meetrequirements4.1and4.2.Butdonotmeetrequirement4.3.

Score3-Meetallrequirements",2,3,HH-QEP-11新产品开发管理程序

5,LessonLearn经验教训,"5.1IslessonlearnrequirementdefinedinNPIprocess?

5.2DoeslessonlearnprocessimplementattheendofeachNPIproject?

5.3ArethelessonlearnfrompreviousprojectsincorporatedintothenewprojectNPI?5.1在新产品导入过程中是否定义了经验教训要求?5.2在每个新产品导入项目结束时是否实施经验教训学习过程?5.3以前项目的经验教训是否被纳入到新项目的NPI中?","Score0-Donotmeetrequirement5.1

Score1-Meetrequirement5.1.Butdonotmeetrequirement5.2

Score2-Meetrequirement5.1and5.2.Butdonotmeetrequirement5.3

Score3-Meetallrequirements.",2,3,DFM

6,Packagingverification包装验证,"6.1Isthepackagingverificationprocessinplace?

6.2IsthepackagingverificationactivitiesimplementedtoallNPIproducts?

Notes:Thepackagingverificationmayincludebutnotlimitto:preventproductdamageintransportation,preventproducttravelinsidethecontainer,moisture-proofformoisturesensitiveproducts,ESD-proofforESDsensitiveproducts,etc.6.1包装验证程序是否到位?是否对所有新产品导入实施了包装验证活动?注:包装验证可包括但不限于:防止产品在运输过程中损坏，防止产品在容器内移动，防湿敏感产品防潮，防静电敏感产品防静电等。","Score0-Donotmeetrequirement6.1

Score1-Meetrequirement6.1.Butfindmultiplecasesdonotmeetrequirement6.2.

Score2-Meetrequirement6.1.Butfindisolatedcasedonotmeetrequirement6.2.

Score3-Meetallrequirements.",2,3,HH-QEP-11新产品开发管理程序

7,Newmachines/programs/Softwarevalidationandversioncontrol新机器/程序/软件的验证和版本控制,"7.1Isthereanewmachine/program/testingsoftwarevalidationprocessinplace?

7.2Areallnewmachines/programs/testingsoftwarevalidatedbeforeutilizingtoproduction?

7.3Istheversioncontrolinplaceforallprogramandtestingsoftware?是否有新的机器/程序/测试软件验证流程?所有新机器/程序/测试软件在投入生产前是否经过验证?所有的程序和测试软件是否都有版本控制?","Score0-Donotmeetrequirement7.1.

Score1-Meetrequirement7.1.Butdonotmeetrequirement7.2.

Score2-Meetrequirements7.1and7.2.Butdonotmeetrequirement7.3.

Score3-Meetallrequirements.",2,3,HH-QEP-07设备设施管理程序

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Section5-CorrectiveandPreventiveAction第5部分-纠正和预防措施,,,,,,

"Question

Number",Element,Question/Requirement,RatingCriteria,ProbationalMinimumScore,AcceptableMinimumScore,佐证

1,CAPAimplementedandclosuretimetracked实施CAPA并跟踪关闭时间,"1.1IstheCAPAprocessinplace?

1.2IstheCAPAprocessimplementedtocustomerqualityissue,internalqualityissueandsupplierqualityissue?

1.3IstheCAPAclosuretimetrackedandmeetcustomerrequirements?

Notes:CAPAmeansCorrectiveActionandPreventiveAction.CAPA过程是否到位?是否对客户质量问题、内部质量问题和供应商质量问题实施了CAPA程序?1.3CAPA结束时间是否被跟踪并满足客户要求?注:CAPA是指纠正措施和预防措施。","Score0-Donotmeetrequirement1.1.

Score1-Meetrequirement1.1.Butdonotmeetrequirement1.2.

Score2-Meetrequirements1.1and1.2.Butdonotmeetrequirement1.3.

Score3-Meetallrequirements.得分0-不符合要求1.1。得分1-满足要求1.1。但不符合要求1.2。得分2-满足要求1.1和1.2。但不符合要求1.3。得分3-满足所有要求。",2,3,HH-QEP-06纠正及持续改进管理程序

2,EffectivenessofCAPACAPA的有效性,"2.1IstheCAPAeffectivenessverificationprocessinplace?

2.2Istherenonerepeatqualityissuere-occurredwiththesamerootcause?

2.3Forrootcauseanalysis,are3Ways(Occurrence,DetectionandSystematic)5Whys(deepcauseanalysis)approachusedandtherootcausesbeactuallyaddressed?

2.4Areeffectivecontainmentaction,correctiveactionandpreventiveactionplannedandexecuted.(Trainingaloneisnotacceptableforeffectiveness.Effectiveactionsincludebutnotlimitedto:procedure/visualaid/workinstructionupdate,productionline/tooling/fixture/gaugeimprovement,PokeYoke,etc.)

2.5Aretheplannedactionsimplementedontime?

2.6AretheCAPAreportreviewedbyauthorizedperson?补救措施有效性验证程序是否到位?是否没有相同根本原因导致的重复质量问题再次发生?对于根本原因分析，是否使用了3种方法(发生、检测和系统)5个原因(深层原因分析)方法，并实际解决了根本原因?是否计划并执行了有效的控制措施、纠正措施和预防措施。(单靠培训是不能提高效率的。有效的措施包括但不限于:程序/视觉辅助/作业指导书更新，生产线/工装/夹具/量具改进，PokeYoke等)计划的措施是否按时实施?2.6CAPA报告是否经授权人员审核?","Score0-Donotmeetrequirement2.1

Score1-Meetrequirement2.1.Butdonotmeetrequirement2.2and/or2.3and/or2.4.

Score2-Meetrequirements2.1,2.2,2.3and2.4.Butdonotmeetrequirement2.5and/or2.6.

Score3-Meeta得分0-不符合要求2.1得分1-符合要求2.1但不符合规定2.2及/或2.3及/或2.4。得分2-满足要求2.1,2.2,2.3和2.4。但不符合要求2.5及/或2.6。得分3-满足所有要求。llrequirements.",2,3,HH-QEP-06纠正及持续改进管理程序

,,,,,,,

Section6-ProcessControl,,第6节-过程控制,,,,

"Question

Number",Element,Question/Requirement,RatingCriteria,ProbationalMinimumScore,AcceptableMinimumScore,佐证

1,Processdocuments处理文档,"1.1Arenecessaryprocessdocumentsavailableontheworkstation?

1.2Aretheactualactivitiesatworkstationalignwiththerequirementsdefinedinprocessdocuments?

1.3Aretheseprocessdocumentsapprovedbyauthorizedpeople?

Notes:

a).Processdocumentsincludebutnotlimitedto:workinstruction,standardoperationprocedure,parametersheet,etc.

b).Availableontheworkstationcanbe:hardcopydocumentsarekeptaroundtheworkstation,orelectronicdocumentsareaccessiblearoundtheworkstation.工作台上是否有必要的工艺文件?工作站上的实际活动是否符合过程文件中规定的要求?1.3这些工艺文件是否经授权人员批准?注:a).工艺文件包括但不限于:作业指导书、标准操作规程、参数表等;b).工位上可获得的文件有:工位周围保存的硬拷贝文件或工位周围可获取的电子文件。","Score0-Donotmeetrequirement1.1.

Score1-Meetrequirement1.1.Butdonotmeetrequirement1.2.

Score2-Meetrequirement1.1and1.2.Butdonotmeetrequirement1.3.

Score3-Meetallrequirements.得分0-不符合要求1.1。得分1-满足要求1.1。但不符合要求1.2。得分2-满足要求1.1和1.2。但不符合要求1.3。得分3-满足所有要求。",2,3,作业指导书

2,Inspectioninstructions检验指导书,"2.1Arenecessaryinspectioninstructionsavailableontheinspectionstation?

2.2AretheinspectioninstructionalignwithJabilrequirementsand/orcustomerrequirements.

2.3Aretheinspectioninstructionsapprovedbyauthorizedpeople?

Notes:Inspectionstationincludebutnotlimitedto:incominginspection,processinspectionandfinalinspection.2.1检验站是否有必要的检验指导书?检验指导书是否符合捷普公司的要求和/或客户的要求?2.3检验指导书是否经授权人员批准?注:检验站包括但不限于:进货检验、过程检验和最终检验。

","Score0-Donotmeetrequirement2.1.

Score1-Meetrequirement2.1.Butdonotmeetrequirement2.2.

Score2-Meetrequirement2.1and2.2.Butdonotmeetrequirement2.3.

Score3-Meetallrequirements.",2,3,SIP/QCD-WI-0120原材料进料检验指导/QCD-WI-0035首尾件检查作业指导书/QCD-WI-0091

IPQC巡检作业指导书

3,Keyprocessparametercontrol关键工艺参数控制,"3.1Arethekeyprocessparametersdefinedintheprocessdocuments?

3.2Areallthekeyprocessparametersmonitored?

3.3Arecorrectiveactionstakenifanykeyparameterisoutofdefinedspec?

3.4Cansupplierdemonstratehowthiskeyprocessparametersaredefined(i.e.bycalculation,byDOE,refertothematerialsupplier'srecommendation,etc.)?3.1关键工艺参数是否在工艺文件中定义?3.2是否对所有关键工艺参数进行监控?3.3如果任何关键参数超出规定的规格，是否采取纠正措施?3.4供应商能否说明这些关键工艺参数是如何定义的(即通过计算、DOE、参考材料供应商的建议等)?","Score0-Donotmeetrequirement3.1

Score1-Meetrequirement3.1.Butdonotmeetrequirement3.2and/or3.3

Score2-Meetrequirement3.1,3.2and3.3.Butdonotmeetrequirement3.4.

Score3-Meetallrequirements.",2,3,作业指导书/QCD-WI-0035首尾件检查作业指导书/QCD-WI-0091

IPQC巡检作业指导书

4,Processbuy-off过程收买,"4.1Aretheprocessbuy-offrequirementsdefined?

4.2Aretheprocessbuy-offexecutedbeforeitreleasetomassproduction?

Notes:

a).processbuy-offrequirementsincludebutnotlimitedto:partverification,keyprocessparameterverification,processcapacityverification,processpassyieldverification,etc.

b).1manufacturingprocesscountas1case.4.1是否定义了过程买断要求?在批量生产前是否进行了工艺验收?注:a).工艺验收要求包括但不限于:零件验证、关键工艺参数验证、工艺能力验证、工艺合格率验证等。b).1个制造工艺计1例。","Score0-Donotmeetrequirement4.1.

Score1-Meetrequirement4.1.Butfindmultiplecasesdonotmeetrequirement4.2.

Score2-Meetrequirement4.1.Butfindisolatedcasedonotmeetrequirement4.2.

Score3-Meetallrequirements.",2,3,作业指导书/QCD-WI-0035首尾件检查作业指导书/QCD-WI-0091

IPQC巡检作业指导书

5,Firstpiecebuy-offinspection首件产品验收,"5.1Isthefirstpiecebuy-offinspectionrequirementdefined?

5.2Isthefirstpiecebuy-offinspectionexecutedbeforeconsecutiveproduction?

Notes:

a).Iftheproductisproducedpiecebypiece,buy-offinspectionisrequiredforthefirstpiecebeforeconsecutiveproduction.Iftheproductisproducedbatchbybatch,samplingbuy-offinspectionisrequiredforthefirstbatch.

b).1partnumbercountas1case.是否规定了首件进货检验要求?5.2连续生产前是否进行首件验收?注:a).如果产品是单件生产，在连续生产前需要对第一个件进行验收。如果产品是分批生产的，第一批需要抽样验收。B).1个零件号计1箱。","Score0-Donotmeetrequirement5.1.

Score1-Meetrequirement5.1.Butfindmultiplecasesdonotmeetrequirement5.2.

Score2-Meetrequirement5.1.Butfindisolatedcasedonotmeetrequirement5.2.

Score3-Meetallrequirements.",2,3,QCD-WI-0035首尾件检查作业指导书

6,Samplinginspectioninconsecutiveproduction连续生产的抽样检验,"6.1Isthesamplinginspectionrequirementdefinedforconsecutiveproduction?

6.2Isthesamplinginspectionexecutedinconsecutiveproduction?

Notes:

a).Thesamplingplanforconsecutiveproductioncouldbe:Xpcs/hour,orfollowtheAQLsamplingrequirement.

b).1partnumbercountas1case.6.1是否规定了连续生产的抽样检验要求?6.2连续生产是否有抽样检验?注:a).连续生产的抽样计划可为:X件/小时，或按AQL抽样要求。B).1个零件号计1箱。","Score0-Donotmeetrequirement6.1.

Score1-Meetrequirement6.1.Butfindmultiplecasesdonotmeetrequirement6.2.

Score2-Meetrequirement5.1.Butfindisolatedcasedonotmeetrequirement6.2.

Score3-Meetallrequirements.",2,3,QCD-WI-0065抽样计划说明

7,Lightluxcontrolforcosmeticinspection化妆品检验用光照度控制,"7.1Isthelightluxcontrolledforcosmeticinspectionarea?

7.2Arethelightluxinspec?

7.3Isthelightluxperiodicallyre-verified?

Notes:

a).Jabillightluxspec:800-1000Lux,per00-QS60-1000-003.Ifthereiscustomerspecavailable,followcustomerrequirementtoreplaceJabilrequirement.

b).Periodicallyreverifyfrequencycouldbe:monthly,yearly,etc.7.1化妆品检验区域的照度是否有控制?7.2光通量是否符合规格?7.3照度是否定期重新验证?注:a).Jabil光勒克斯规格:800-1000勒克斯，每00-QS60-1000-003。如果有可用的客户规格，请按照客户需求替换Jabil需求。b).定期验证频率可为:每月、每年等。","Score0-Donotmeetrequirement7.1

Score1-Meetrequirement7.1.Butdonotmeetrequirement7.2.

Score2-Meetrequirement7.1and7.2.Butdonotmeetrequirement7.3.

Score3-Meetallrequirements.

N/A-Ifthereisnocosmeticinspectionrequiredinsupplier.0分-不符合要求7.1分1分-符合要求7.1但不符合7.2要求。得分2-满足要求7.1和7.2。但不符合要求7.3。得分3-满足所有要求。-如果供应商不需要进行外观检查。",2,3,QCD-WI-0105光照度计使用说明/光照度点检表

8,"Mastersample,boundarysample,customersample主样，边界样，客户样","8.1Ifapplicable,aremastersamplesand/orboundarysamplesand/orcustomersamplesavailable?

8.2Arethesesampleswellstored?

8.3Arethesesamplesclearlyidentified?

8.4Arethesesamplesperiodicallyreviewed?8.1如适用，是否有主样和/或边界样和/或客户样?8.2这些样品是否妥善保存?8.3这些样品是否有清晰的标识?8.4这些样品是否定期评审?","Score0-Donotmeetrequirement8.1.

Score1-Meetrequirement8.1.Butdonotmeetrequirement8.2and/or8.3.

Score2-Meetrequirement8.1,8.2and8.3.Butdonotmeetrequirement8.4.

Score3-Meetallrequirements.

N/A-Ifnosampleisrequired.0分-不符合8.1分要求。得分1-满足要求8.1。但不符合要求8.2和/或8.3。得分2-满足要求8.1,8.2和8.3。但不符合要求8.4。得分3-满足所有要求。-如果不需要采样。",2,3,ENG-WI-071各类样品管理办法

9,SPCoryieldcontrol产量控制,"9.1DoesSPCoryieldcontroltoolusedforprocesscontrol?

9.2Arecorrectiveactionstakenforoutofcontrolconditions?

9.3Arethecorrectiveactionseffectiveforthequalityimprovement?

Notes:effectivemeanstheprocesscapabilityimprovedtomeetthetarget,ortheprocessyieldimprovedtomeetthetarget.9.1过程控制是否使用SPC或良率控制工具?9.2是否对失控情况采取了纠正措施?9.3质量改进的纠正措施是否有效?注:有效是指过程能力的改进以达到目标，或过程良率的改进以达到目标","Score0-Donotmeetrequirement9.1.

Score1-Meetrequirement9.1.Butdonotmeetrequirement9.2.

Score2-Meetrequirements9.1and9.2.Butdonotmeetrequirement9.3.

Score3-Meetallrequirements.",2,3,SPC统计过程控制程序（品质）

10,Traceabilitysystem可追溯性系统,"10.1Isthereatraceabilitysysteminplace?

10.2Isthetraceabilitysystemcoveredthewholeprocessfrommaterialincomingtoproductdelivery?

10.3Dotheactualactivitiesfollowthedefinedtraceabilityrequirements?

Notes:actualactivitiesincludebutnotlimitedto:material/product'sidentificationonsite,recordofthetraceability,etc.10.1是否有可追溯系统?10.2追溯系统是否涵盖从物料入库到产品交付的全过程?10.3实际活动是否遵循已定义的可追溯性要求?注:实际活动包括但不限于:物料/产品的现场标识、追溯性记录等。","Score0-Donotmeetrequirement10.1

Score1-Meetrequirement10.1.Butdonotmeetrequirement10.2,and/orfindmultiplecasesdonotmeetrequirement10.3.

Score2-Meetrequirement10.1