绿色制造技术应用及发展国际会议XXICMEE刘志峰课件可编辑

01七月2024绿色制造技术应用及发展国际会议XXICMEE刘志峰绿色制造研究的背景和意义BackgroundandSignificanceofGreenManufacturingResearch

1国内外绿色制造的应用案例DomesticandOverseasApplicationCaseofGreenManufacturing2绿色制造技术未来发展方向FutureDevelopmentofGreenManufacturing34绿色制造的主要研究内容MainResearchContentsofGreenManufacturing

内容Contents绿色制造研究的背景和意义BackgroundandSignificanceofGreenManufacturingResearch

1国内外绿色制造的应用案例DomesticandOverseasApplicationCaseofGreenManufacturing绿色制造技术未来发展方向FutureDevelopmentofGreenManufacturing

绿色制造的主要研究内容MainResearchContentsofGreenManufacturing

内容Contents当今世界,制造业是经济增长的主要动力。Nowadays,manufacturingisthemainpowerofeconomicgrowth.但是制造业产生的废气、废渣、废液等废弃物任意抛向大自然,造成了环境的严重污染,破坏了自然界的生态平衡,人类社会面临着严重的生存危机。Wastegases,wasteliquids,wasteresiduesproducedduringthemanufacturingprocessespollutedtheenvironment,destroyedtheecologicalbalanceandthreatenedthehumansurvival.绿色制造的背景

Thebackgroundofgreenmanufacturing原材料生产Rawmaterialproduction产品使用与维护Useandmaintenance加工制造Manufacturing废置处理Scrapprocessing能源energy废渣wasteresidues废液wasteliquids……废气wastegases资源resources能源energy废弃物waste自然环境nature制造系统manufacturingsystem能源energy能源energy资源resources资源resources资源resources制造过程的输入与输出Theinputandoutputduringthemanufacturingprocess绿色制造的背景

Thebackgroundofgreenmanufacturing我国主要空气污染物的排放ThedischargeofmajorairpollutantsinChina工业污染物industrialpollutant生活污染物daily-livingpollutant城市空气污染urbanairpollution年度Year二氧化硫排放量（万吨）Dischargeofsulfurdioxide烟尘排放量（万吨）Dischargeofsootanddust工业粉尘排放量（万吨）Dischargeofindustrialdust合计total工业industry生活living合计total工业industry生活living20102588.82234.8354.01088.8864.5224.3808.420112468.12140.0328.1986.6771.1215.5698.720122321.21991.3329.9901.6670.7230.9584.9绿色制造的背景

Thebackgroundofgreenmanufacturing世界范围内产生的资源、环境及生态危机，迫使人们对现有制造业的生产方式进行反思：Thesecrisesofresource,environmentandecosystemforcearethinkofmanufacturing:采用何种制造方式才能避免以上危机，同时继续使制造业保持发展？Howtoavoidthesecrises,andkeepthemanufacturingdevelopingatthesametime?绿色制造的背景

Thebackgroundofgreenmanufacturing8生产方式指导思想的变迁Thechangesoftheguidingideologyformanufacturing绿色制造的背景

Thebackgroundofgreenmanufacturing1950s1990spresent绿色制造GM精益生产LP敏捷制造AM由于上述两种制造模式都未能良好的解决制造业危机，为了满足企业和社会可持续发展的需要，产生了一种新的制造模式——绿色制造。Becausebothoftwomanufacturingpatternsdon’tsolvethemanufacturingcrises,anewmanufacturingpattern—GreenManufacturinggeneratedforthesustainabledevelopmentneedsofenterpriseandsociety.精简一切不必要的过程、环节和机构Sreamliningalltheunnecessaryprocesses,stepamdmechanism快速响应、迅速变化Quickresponse,rapidchange综合考虑环境影响和资源效率Consideringtheenvironmentalimpactandresourceefficiencysynthetically绿色制造的背景

Thebackgroundofgreenmanufacturing绿色制造的出现是内因和外因共同作用的结果：Theemergenceofgreenmanufacturingistheresultofcombinedactionofinternalcauseandexternalcause法律法规Lawsandregulations绿色消费Greenconsumption国际竞争Internationalcompetition可持续发展Sustainabledevelopment法律法规要求Lawsandregulations国际标准Internationalstandards市场竞争压力Marketcompetition消费需求Consumerdemand风险管理Riskmana--gement产品服务Productservice生态工业Ecologicalindustry内因internalcause绿色制造GreenManufacturing绿色制造的背景

Thebackgroundofgreenmanufacturing美国电子设备环境设计法案Thebillofelectronicequipmentenvironmentdesign法律法规Lawsandregulations中华人民共和国节约能源法TheenergyconservationlawofthePeople'sRepublicofChina中华人民共和国环境保护法TheenvironmentalprotectionlawofthePeople'sRepublicofChina日本促进循环经济法律体系ThepromotingcirculareconomylegalsysteminJapan英国：特殊垃圾处理规定Specialwasteregulation有害垃圾处理规定Hazardouswasteregulation………………德国：循环经济与废物管理法Circulareconomyandwastemanagementlaw可再生能源供热法Renewableenergyheatinglaw………………法律法规绿色制造的背景

Thebackgroundofgreenmanufacturing绿色消费Greenconsumption绿色制造的背景

Thebackgroundofgreenmanufacturing国际竞争——绿色贸易壁垒Internationalcompetition——greentradebarrier国际竞争——绿色贸易壁垒考虑整个周期和生态影响（EUP指令）Lifecycleandenvironmentalimpact(EUPinstructions)原材料Rawmaterials芯片Chips封装Package板卡Boardcard系统System产品Product制造阶段（ROHS指令）Manufacture（ROHSinstructions）回收原材料、零件Materialsandcomponentsrecycling电子废弃物E-waste应用Application寿命终结阶段（WEEE指令）End-of-life（WEEEinstructions）使用阶段Usage再次利用阶段Reusage绿色制造的背景

Thebackgroundofgreenmanufacturing绿色制造是人类社会可持续发展战略在现代制造业中的体现！Greenmanufacturingistheembodimentofhuman’ssustainabledevelopmentstrategyinthemodemmanufacturingindustry.绿色制造的意义ThesignificanceofGreenManufacturing矛盾！Contradiction!总的来说，我国目前制造业的基本特征：Insummary,thebasiccharacteristicsofdomesticmanufacturingare:高投入、高消耗、高污染Highinvestment,Highconsumption,Highpollution低质量、低效益、低产出Lowquality,Lowefficiency,Lowoutput绿色制造的意义ThesignificanceofGreenManufacturing更应加大在绿色制造方面的研究力度！Shouldincreasetheresearcheffortsongreenmanufacturing.单位GDP能耗及资源生产率对比图comparisondiagramofenergyconsumptionsperGDPandresourceproductivity绿色制造的意义ThesignificanceofGreenManufacturing绿色制造研究的背景和意义BackgroundandSignificanceofGreenManufacturingResearch

1国内外绿色制造的应用案例DomesticandOverseasApplicationCaseofGreenManufacturing绿色制造技术未来发展方向FutureDevelopmentofGreenManufacturing

绿色制造的主要研究内容MainResearchContentsofGreenManufacturing

内容Contents

绿色制造概念

Conceptofgreenmanufacturing绿色制造GMGreenManufacturing面向环境的制造MFEManufacturingforEnvironment生态制造EMEcologicalManufacturing环境意识制造ECMEnvironmentallyConsciousManufacturing主要研究内容MainResearchContents

绿色制造是一种在保证产品的功能、质量、成本的前提下，综合考虑环境影响和资源效率的现代制造模式，通过开展技术创新及系统优化，使产品在设计、制造、物流、使用、回收、拆解与再利用等全生命周期过程中，对环境影响最小、资源能源利用率最高、人体健康与社会危害最小，并使企业经济效益与社会效益协调优化。主要研究内容MainResearchContents

Greenmanufacturingisamodernmanufacturingmodewhichconsiderstheenvironmentalimpactandtheefficiencyofresourcesunderthepremisethatthefunction,qualityandcostoftheproductisguaranteed.Itproducestheminimumenvironmentalimpact,highestresourceefficiency,minimumsocialharm,humanbodyhealth,andcoordinationoptimizationofenterpriseeconomicbenefitandsocialbenefitbytechnologyinnovationandsystemoptimizationintheprocessofthewholelifecyclesuchasdesigning,manufacturing,logistics,using,recycling,dismantlingandrecycling,etc.00绿色制造是一个并行闭环的循环过程。Greenmanufacturingisacyclicprocesswhichisparallelclosed.主要研究内容MainResearchContents

回收Recycle绿色制造GreenManufacture原材料Materials寿命结束件Retiredproduct产品Product维护Maintenance制造Manufacture一个循环Acycle绿色产品Greenproduct绿色能源Greenenergy绿色生产过程Greenproduction管理途径Managerialapproach立法与宣传Legislationandpublicity技术途径Technicalapproach两个目标Twotargets三个内容Threecontents三条途径Threeapproaches资源综合利用Resourcesutilization环境保护Environmentalconservation1主要研究内容MainResearchContents

主要研究内容MainResearchContents

绿色制造是沿着产品生命周期阶段性的发展，集中于研究内容的扩展及其相关支撑技术的深入两方面。目前研究学者在该领域的研究主要有：Greenmanufacturingisthestageofdevelopmentwhichfollowslifecycleofproduct,itfocusesontheexpansionoftheresearchcontentandrelatedsupporttechnologies.Thestudydidbyscholarsinthisfieldaremainlyasfollowsatpresent.主要研究内容MainResearchContents

Design设计Manufacture制造Recycle回收Use使用绿色设计方法、技术及工具Greendesignmethods,techniquesandtools清洁生产及相关技术Cleanproductionandrelatedtechnology

绿色产品Greenproducts

回收再利用工艺及技术Recycling,reusingprocessandtechnology绿色供应链及生态工业园技术Greensupplychainandtechnologyofecologicalindustrialpark

整体与各阶段评价与决策Evaluationanddecisioninthewholeanddifferentstages绿色设计方法、技术及工具Methods,techniquesandtoolsofgreendesign

材料选择与管理Materialselectionandmanagement产品的可回收性设计Recyclabilityofproductdesign产品的可拆卸性设计Productdesignfordisassembly产品绿色性能评价Performanceevaluationofgreenproducts产品绿色设计支持工具Designsupporttoolsofgreenproduct主要研究内容MainResearchContents

材料选择Selectionofmaterials集成环境下面向绿色的二级材料选择模型Thesecondarymaterialsselectionmodelfacetogreenundertheintegratedenvironment主要研究内容MainResearchContents

主要研究内容MainResearchContents

可拆卸性设计Designfordisassembly

可拆卸设计准则；

Detachabledesignguidelines可拆卸设计方法与技术；Detachabledesignmethodsandtechniques拆卸工艺设计；Disassemblyprocessdesign计算机辅助可拆卸设计系统；Computer-aideddisassemblysystem拆卸工具与拆卸装置的研制。Disassemblingtoolanddevicedeveloped结构设计时应选择拆卸性能好的连接方式Connectionofgooddisassemblyperformanceischosegoodinstructuraldesign

在产品设计过程中，将可拆卸性作为设计目标之一，使产品的结构不仅便于装配、拆卸和回收，而且也要便于制造和具有良好的经济性。Intheproductdesignprocess,thedesignfordisassemblyasoneofthegoals,notonlyisthestructureofproducteasyassembly,disassemblyandrecycling,butalsoproducthaseaseofmanufactureandagoodeconomy.主要研究内容MainResearchContents

简化产品功能原则、减少材料种类、材料相容性等Thecriterionofsimplifythefunction

of

product,reducethetypeofmaterial,materialcompatibility,etc

紧固件最少准则、可达性准则等

Thecriterionofminimumfasteners,thecriterionofaccessibility,etc

一次表面准则、便于识别分类原则等Thecriterionofonesurface,criterionofeasytoidentifyclassification,etc

产品结构的可预估性原则Theforecastcriterionof

productstructure易于分离准则Thecriterionofeasytoseparate易于拆卸准则Thecriterion

of

easytodisassemble

拆卸工作量最少原则Thecriterionoftheleast

work

ofdisassembling减少零件数量---零件合并Reducetheamountofparts---

partscombined

主要研究内容MainResearchContents

设计时充分考虑产品零部件及材料的回收率、回收价值、回收工艺、回收结构工艺性等与可回收性有关的问题，以达到零部件及材料的资源充分利用，并在回收过程中尽量减少产生的二次污染。产品回收设计

ProductRecyclingDesign主要研究内容MainResearchContents

Somequestionsrelatedtorecyclabilityshouldbetakenseriousconsiderationsuchastherecyclingrate,recyclingvalue,recyclingtechnology,recyclingprocessandstructuralmanufacturabilityofthecomponentsandmaterial,inordertomakefulluseofthecomponentsandmaterialsourceandreducesecondarypollutionduringtherecyclingprocess.

主要研究内容MainResearchContents

绿色产品综合评价GreenProductEvaluation从零件级、部件级、系统级、产品级四个级别，融合微观评价、宏观评价和综合评价。产品评价的目的是对产品进行多层次的综合绿色评价和其它目标及约束评价的结果以报表的形式反馈给各个层次的设计者，以便于及时对设计方案进行改进和修改。主要研究内容MainResearchContents

Greenperformanceofproductisevaluatedfromthepartlevel,componentlevel,systemlevelandproduct-level.Fusionmicroscopicevaluation,macroscopicevaluationandcomprehensiveevaluation.Thepurposesofproductevaluationisacomprehensivegreenmulti-levelevaluationonproduct,andmakingtheresultsoftheobjectiveandconstraintevaluationintheformofstatementsfeedbacktodesignersofalllevels,inordertofacilitatetimelydesignimprovementsandmodifications.主要研究内容MainResearchContents

产品绿色设计支持工具

结合企业产品设计流程，开发由绿色性能需求采集、产品配置、详细设计、产品绿色性能评价等四个模块组成的产品绿色设计平台。Greendesignplatformthatcomposedofrequirementsgatheringofgreenperformance,productconfiguration,detaileddesign,greenperformanceevaluationisdevelopedbycombiningwithenterprisingdesignprocess.

产品拆卸回收分析工具是通过评估产品拆卸及回收性能，生成最优拆卸路径，分析回收过程的经济性，能有效支持产品设计过程

Disassemblyandrecyclingperformanceisassessed,andtheeconomicsofoptimaldisassemblypathisgenerated.Recyclingprocessisanalyzed,andproductdesignprocesscanbeeffectivelysupported.Theseareduetodisassemblyandrecyclinganalysistool.主要研究内容MainResearchContents

主要研究内容MainResearchContents

绿色设计支持工具DesignSupportTools基本特点Basicfeatures1GABI软件（德国PE公司）GABIsoftwareGermanPEfirm产品生命周期环境影响的量化分析Quantitativeanalysisofenvironmentalimpactinproductlifecycle2SimaPro软件（荷兰）SimaProsoftwareNetherlands制造阶段的环境影响量化分析Quantitativeanalysisoftheenvironmentalimpactsinmanufacturingstage3GreenDesignAdvisor软件(美国摩托罗拉)GreenDesignAdvisorsoftwareMotorola面向通信产品生命周期的绿色设计工具Greendesigntoolfacelifecycleofcommunicationproduct4E-COMMUTair4.0（美国）E-COMMUTair4.0UnitedStates产品生命周期环境和经济量化分析Quantitativeanalysisofenvironmentalandeconomicinproductlifecycle5家电产品绿色设计软件GreenDesignsoftwarefaceappliancesHefeiUniversityofTechnology结合家电企业设计流程的递进式设计模式Progressivedesignpatternscombinedwithdesignflowofhouseholdelectricalapplianceenterprises2.清洁生产及相关技术Recyclingtechnologyforwasteproducts绿色工艺是指既能提高经济效益,又能减少环境影响的工艺加工技术，与清洁生产密切相关。要求在提高生产效率的同时,必须兼顾减少或消除危险废物及有毒化学品的用量，改善劳动条件，减少对操作者的健康威胁和相关环境的污染，并能生产出安全的、与环境兼容的产品。主要研究内容MainResearchContents

Greentechnologyisnotonlytoimproveeconomicefficiencybutalsotoreducetheenvironmentalimpact,whichiscloselyrelatedwithcleanproduction.Improvingproductionefficiencyisrequired.Theamountofhazardouswasteandtoxicchemicalsmustbereducedoreliminated,workingconditionsareimprovedandtheoperator'shealththreatsandenvironmentalpollutionarereduced,safeandenvironmentallycompatibleproductscanbeproduced.36绿色工艺

GreenProcess主要研究内容MainResearchContents

清洁工艺的开发策略

Thedevelopmentstrategyofcleaningprocess主要研究内容MainResearchContents

铝合金镜面车削3.废旧产品的回收再利用技术

Recyclingtechnologyforwasteproducts废旧产品资源化是以废旧产品为对象，通过各种回收策略，以现代技术与工艺加工为手段，在规范的市场运作下，最大限度地开发利用其中蕴含的材料、能源及经济附加值等财富，使其成为有较高品位可以用的资源，以达到节能、节材、保护环境等目的，从而支持社会的可持续发展。主要研究内容MainResearchContents

废旧轮胎回收Wastetirerecycling线路板回收CircuitboardrecyclingLCD回收LCDrecyclingWasteproductrecyclingtakeswasteproductsasresearchobjects,throughavarietyofrecoverystrategy,moderntechnologyandprocessingtechnologytomaximizethedevelopmentandutilizationofthematerial,energyandeconomicaddedvalueunderthestandardmarketoperation,inordertomakeittobethehighergraderesourcesandtoachievethepurposeofenergysaving,materialsaving,environmentprotectionandthesustainabledevelopmentofthesociety.先进的回收工艺技术和回收工艺装备Advancedrecyclingtechnologyandrecyclingprocessequipment各种先进破碎技术Allkindsofadvancedcrushingtechnology产品回收的人工智能系统Artificialintelligencesystemofproductrecovery材料的分离分类技术Theseparationandclassificationofmaterialstechnology回收系统的总体评价技术Recoverysystemofoverallevaluationtechnology12345回收再利用的关键技术

Thekeytechnologyofrecyclingandreuse主要研究内容MainResearchContents

产品回收整个工艺流程

Thewholeprocessofproductrecovery主要研究内容MainResearchContents

产品检测和回收决策技术

Thetechnologyofproducttestingandrecycledecision-making产品拆卸技术

Productdisassemblytechnology材料的分离技术

Theseparationofmaterialtechnology材料的再生与利用技术

Thetechnologyofmaterialregenerationandusing获取最大的利润

Toobtainthebiggestprofit零部件材料得到最大限度的利用Maximumuseofpartsmaterial回收的经济性基本原则Thebasicprincipleofrecyclingeconomy

回收工艺技术

RecyclingTechnology主要研究内容MainResearchContents

再制造技术是以现代先进制造技术为基础，以节能、节材和环保为目的，对大量报废的机械产品零、部件进行检测、修复，使其性能达到和超过原有性能，使零件得到重新使用的现代制造技术。4.再制造方法、理论及技术Method、theoryandtechnologyofremanufacturing纳米电刷镀技术再制造连杆Nano-brushplatingtechnologyinremanufacturingconnectingrod激光熔覆技术再制造铝合金缸体Remanufacturingaluminumalloycylinderbylasercladdingtechnology

自动化电弧喷涂技术再制造曲轴Remanufacturingcrankshaftbyautomationarcspraying主要研究内容MainResearchContents

Forthepurposeofenergysaving,materialsavingandenvironmentalprotection.Remanufacturingtechnologybasedonmodernadvancedmanufacturingtechnologyisonekindofmodernmanufacturingtechnologies,whichtestandrepairalargenumberofscrappartsofmechanicalproductstomakeitsperformanceuptoorabovetheoriginalperformance,andmakethepartsusedinmodernmanufacturingtechnology.复合、高效无损检测技术Complexandefficientnondestructivetestingtechnology先进表面工程技术Advancedsurfaceengineeringtechnology再制造毛坯快速成型技术Remanufacturingblankrapidprototypingtechnology纳米减磨自修复材料Nanoantifrictionselfrepairmaterial修复热处理技术Restorationheattreatmenttechnology产品性能升级技术Productperformanceupgradetechnology再制造关键技术Remanufacturingkeytechnology主要研究内容MainResearchContents

1．产品拆卸

Productdisassembly

2．清洗所有零件

Cleaningallparts3．所有零件的检查与分类

Inspectionandclassificationofallparts4．零件的重新调整或用新零件替换

Partstoadjustorreplacewithnewparts5．产品重新装配Productreassembly质量保证Qualityassurance最终检查finallycheckRemanufacturingbasicflowchart再制造基本流程图5.绿色供应链--Greensupplychain绿色供应链从产品生命周期的角度出发，综合考虑包括产品原材料获取、产品的设计与制造、产品的销售与运输、产品使用以及产品回收再利用的整个过程；通过绿色技术与供应链管理手段，实现产品生命周期内环境负影响最小，资源、能源利用率最高和供应链系统整体效益最优的目标。

主要研究内容MainResearchContents

Fromtheperspectiveofproductlifecycle,greensupplychaintakesintoaccountofrawmaterialsacquisition,productdesignandmanufacturing,salesandtransport,useandrecyclingofproductsthroughoutthewholeprocess.Throughthemethodofgreentechnologyandsupplychainmanagement,greensupplychainmakesthenegativeenvironmentalimpactminimumduringtheproductlifecycle,utilizationrateofresourcesandenergymaximumandthewholebenefitsofsupplychainsystemoptimal.绿色供应链模型：

Greensupplychainmodel主要研究内容MainResearchContents

闭环性Closedloop集成性Integration绿色性Greenattributes绿色供应链Greensupplychain绿色供应链特性：Characteristics

ofgreenSupplyChain主要研究内容MainResearchContents

逆向供应链管理ReverseSupplyChain Money财富 Goods商品Informationen原材料供应Rawmaterialgeneration运输Distribution使用Usage生产Production供应链SupplyChain服务Service再运输Redistribution分类Sorting再制造Remanu-facturing回收Recovery检测Identification逆向供应链管理ReverseSupplyChainManagement主要研究内容MainResearchContents

绿色制造研究的背景和意义BackgroundandSignificanceofGreenManufacturingResearch

1国内外绿色制造的应用案例DomesticandOverseasApplicationCaseofGreenManufacturing绿色制造技术未来发展方向FutureDevelopmentofGreenManufacturing

绿色制造的主要研究内容MainResearchContentsofGreenManufacturing3内容Contents•技术方案:预装箱体底板组件结构优化Structureoptimizationofpre-loadedboxbackplanecomponents门体拼装工艺优化Processoptimizationofdoorassembly压缩机底板组件结构优化Structureoptimizationofcompressorbackplanecomponents绿色设计GreenDesign•应用效果和相关成果:简化产品结构，易于装配拆卸Simplifyproducts’structure,easytodisassembly减少低效高能耗重污染工艺Reduceinefficientandenergy-intensiveandheavypollutingprocess双鹿冰箱抽屉支撑安装结构ThesupportinstallationstructureofTwindeerrefrigeratordrawer切削液Cuttingfluid污染环境Pollutetheenvironment危害操作人员健康Harmtooperator'shealth系统复杂，管理不便Complicatedsystemdifficulttomanage处理费用很高Highdisposecost干式切削技术Drycuttingtechnology山特维克CoroDrill®880干式钻削SandvikCoroDrill®880drydrilling格里森齿轮干式切削滚刀Gleasongeardrycuttinghob清洁制造CleanManufacturing锡铅焊料Tin-leadsolder严重危害人类健康Seriouslyharmtohumanhealth严重污染环境Seriouslyharmtoenvironment绿色贸易壁垒Greentradebarrier无铅焊接技术Lead-freesolderingtechnology三星内存条的无铅认证Lead-freecertificationforSamsungmemorychip盛群半导体无铅产品标签Shengqunsemiconductorlead-freeproductlabel清洁制造CleanManufacturing远大中央空调清洁制造

Yuandacentralconditionercleanmanufacturing溴化锂全封闭生产，材料利用率99%以上，且废弃物全部回收。Totallyenclosedproductionforlithiumbromide,utilizationrateofmaterialssuppress99%,what’smoreallwasteisrecycled.清洁尽可能采用抛丸代替酸洗并多级除尘；用超声波技术降低清洗剂用量，并用无磷、可降解清洗剂等。Acid-washingandmulti-stagedeductingareasfaraspossiblereplacedbyshotblastingwhendoingcleaning,inadditiontothat,ultrasonictechnologyisusedtoreduceusageofwashingagent,non-phosphorusanddegradablewashingagentareusedaswell.清洁制造CleanManufacturing水溶性油漆以纯水为载体，减少了苯类溶剂的使用量，在降低生产污染、促进环保安全两方面有着不可比拟的优势，最大限度地减少对自然环境的污染和对人体健康的损害。Watersolublepainttakespurewaterascarrier,reducesusageofbenzeneclasssolvents,haspeerlessadvantagesoverreducingproductionpollutionandpromotingenvironmentsafety,furthestcutsdowncontaminationtoenvironmentanddamagetohumanhealth.水溶性油漆--Watersolublepaint清洁制造CleanManufacturing宝马汽车公司的再循环和拆除中心BMW'srecyclinganddismantlingcenter宝马X5系可以回收再利用的零部件componentscanberecycledinBMWX5宝马7系可以回收再利用的零部件componentscanberecycledinBMW7series回收台架Recoverybench回收回收的零部件Recycledcomponentsandmaterials阶段Stage零件回收Partsrecycling除液Liquidclearance前处理Pretreatment解体Disintegrate有色金属回收Non-ferrousmetalrecycling回收品items门door挡泥板fender挡风玻璃windscreen车灯light发动机罩enginehood等et,al燃料fuel油类oilsLLC发动机罩enginehood等et,al座椅seat轮胎tire电瓶accumulator玻璃glass氟利昂Freon仪表盘(未来)instrumentpanel(future)等et,al发动机engine变速器transmission排气系统exhaustsystem玻璃glass等et,al加热器机芯heatermovement汽化器vaporizer电容器capacitor电机类electricmachinery等et,al宝马汽车可回收零部件及材料BMW'srecyclablecomponentsandmaterials废旧产品回收Recyclingofwasteproducts再制造技术Remanufacturingtechnologies

据我国第一家再制造领域的循环经济示范试点企业济南复强再制造公司的数据统计，若每年再制造5万台斯泰尔发动机，可节省3.825万t金属，回收附加值16.15亿元，可节电7250万kW·h，实现利税1.45亿元，减少CO2排放3000t。

AccordingtoJinanFuqiangremanufacturingcompanythatischinesefirstremanufacturingfieldofcirculareconomypilotenterprisescount,if50,000unitssteyrenginesareannuallyareremanufactured,saving38,250tofmetal,andrecyclingaddedvalueis1.615billionyuan.Savingof72.5millionkW·h,profitsandtaxesis145millionyuan,reducing3000tforCO2emissions.再制造Remanufacturing57再制造技术Remanufacturingtechnologies土星汽车车门再制造Saturnautomobiledoorremanufacturing车门成本:Thecostofautomobiledoor：新车门制造：1000到2000美元Newdoorcostbetween$1,000and$2,000车门回收：100到400美元Salvageddoorcostbetween$100and$400应用了再制造设计理念与修复技术，土星汽车车门修复费用：Becauseofremanufacturingdesignanditsrepairtechnologies，thecostofSaturnautomobiledoorrepair：$143！绿色制造研究的背景和意义BackgroundandSignificanceofGreenManufacturingResearch

1国内外绿色制造的应用案例DomesticandOverseasApplicationCaseofGreenManufacturing绿色制造技术未来发展方向FutureDevelopmentofGreenManufacturing

绿色制造的主要研究内容MainResearchContentsofGreenManufacturing内容Contents绿色制造应用发展趋势：Applicationdevelopmenttrendsofgreenmanufacturing绿色制造未来发展方向FutureDevelopmentofGreenManufacturing全球化社会化产业化绿色制造的研究和应用将愈来愈体现全球化的特征和趋势Researchandapplicationsofgreenmanufacturingwillincreasinglyreflectthecharacteristicsandtrendsofglobalization绿色制造的实施将导致一批新兴产业的形成Implementationofgreenmanufacturingwillleadtotheformationofanumberofemergingindustries绿色制造的研究和实施是一个社会化系统工程，需要全社会的共同努力和参与，以建立绿色制造所必需的社会支撑系统Researchandimplementationaresocialsystemwhichneedsthejointeffortsofthewholesocietyandparticipation,inordertoestablishthenecessarysocialsupportsystemforgreenmanufacturing低碳设计

Low-carbonDesigns产品生命周期碳排放解算方法；

Carbonemissionscalculatingmethodoftheproductlifecycle低碳设计自由度约束提取与表达方法；Extractionandexpressionmethodsoflowcarbondesignfreedomconstraint低碳制造工艺过程知识的反馈机制。Lowcarbonmanufacturingprocessfeedbackmechanismofknowledge在低碳经济的导向下，将低碳的理念融入产品的设计过程中形成的低碳设计方法，可从设计源头有效地减少材料消耗、能量消耗和CO2排放。Undertheguidanceoflowcarboneconomy,lowcarbonconceptisintegratedintoproductdesignprocesstoformlowcarbondesignmethod,whichcaneffectivelyreducematerialconsumption,energyconsumptionandCO2emissionfromthedesignsource.方向一：绿色设计方法与技术

Directionone:Greendesignmethodandtechnology

生命周期工程

LifeCycleEngineering生命周期评价基础数据库的建立和完善Theestablishmentandtheconsummationoflifecycleassessment

database面向高端装备以及高值化产品的生命周期评价Lifecycleassessmentforhigh-endequipmentandhighvalueproducts生命周期设计（LCD）Lifecycledesign以生命周期理论为基础，以生命周期分析和生命周期仿真为手段，以生命周期各阶段的环境因素作为约束，进行新产品的设计与制造。Basedonthelife

cycle

theory,usedthelifecycleanalysis

andlifecyclesimulation

asthemeans,andtakenthedifferentstagesofthelifecycleenvironmentalfactorsasconstraints,inordertodesignandmanufacturenewproducts.方向一：绿色设计方法与技术

Directionone:Greendesignmethodandtechnology绿色创新设计

GreenInnovationDesign面向绿色设计的TRIZ工程参数扩展TRIZengineeringparameterextensionfacegreendesign绿色设计目标与TRIZ工程参数的映射GreendesigngoalandtheTRIZengineeringparametermappingTRIZ绿色创新设计实例库的构建

ConstructionofTRIZgreeninnovationdesigncaselibrary将TRIZ创新法则可引入绿色设计与制造领域，能够形成系统的基于TRIZ的绿色创新设计方法，为绿色设计与制造的创新和发展提供源源不断的动力TheTRIZinventiveprinciplescanbeintroducedintothegreendesignandmanufacturingsothatsystematizedgreeninnovationdesignmethodbasedonTRIZcanbeformed.Itcanprovidecontinuouslyimpetustotheinnovationandthedevelopmentofgreendesignandmanufacturing.方向一：绿色设计方法与技术

Directionone:Greendesignmethodandtechnology二次污染控制与自动化处理技术

Secondarypollutioncontrolandautomatedprocessingtechnology针对现有典型机电产品再资源化技术，以二次污染小，自动化程度高、回收效率高、经济效益显著为目标，研究退役产品回收的逆向物流管理、库存管理与设施布局，开发退役产品在拆解、破碎、材料分选及废弃物处理过程中的二次污染控制与自动化处理技术。方向二：清洁生产技术Directiontwo:clearerproductiontechnologyRecyclingtechnologiesaimatexistingtypicalmechanicalandelectricalproducts,withthegoalofsmallsecondarypollution,highdegreeofautomation,recyclingefficiency,significanteconomicbenefits,researchthereverselogisticsmanagementforretiredproductrecovery,inventorymanagementandfacilitylayout,developthesecondarypollutioncontrolandautomaticprocessingtechnologyforretiredproductsdismantling,crushing,sortingandwastematerialsdisposing.新型再制造检测技术Newremanufacturingdetectiontechnology金属磁记忆检测MetalMagneticmemorydetection

X射线检测Xray

detection巴克豪森噪声法Barkhausennoisemethod再制造检测是决定零部件能否再制造的关键步骤，结合一些常用的无损检测手段，通过判断表面失效程度来决定零件是否能够再制造。

方向三：再制造理论、方法及技术

Directionthree:Remanufacturingtheories,methodsandtechniquesRemanufacturingdetectionisthekeysteptodecidewhethercomponentscouldberemanufactured,whichcombinedwithsomenormalnon-destructivedetectionmethods.Whetherthecomponentscouldberemanufacturedisjudgedbythefailuredegreeofthesurface.

先进再制造加工技术Advancedremanufacturingprocessingtechnology研究多因素影响复杂失效形式下废旧毛坯零件的再制造加工技术，重点突破修复热处理技术、表面工程再制造技术、零件快速成形再制造技术、零件表面自修复技术，构建完善的先进再制造加工技术体系。方向三：再制造理论、方法及技术

Directionthree:Remanufacturingtheories,methodsandtechniquesAdvancedremanufacturingprocessingtechnologyisresearchedundermultiplefactorsinfluenceonfailure

form,withbreakthroughsmadeinkeyareasofrepairpartsheattreatmenttechnology,surfaceengineeringmanufacturingtechnology,rapidprototypingmanufacturingtechnology,components