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Technicalbackground

Thermoforming

andEdgeTrimmingsolutionsSolution,overviewThermoformingSolutionInlinethermoformingInlinerollfeedsystemOfflinethermoformingRollfeed,beltconveyorand/ormanualfeedingEdgetrimmingSolutionThinfilm–upto0.2mmPneumatictrimtransportsystemThinsheet–upto2.5mmRollfeedsystemThicksheet–upto50mmPrecut(guillotine)systemThermoforming

TwomainapplicationareasInlineAutomaticinlinefeedingofskeletonwasteOptionalcombinedfeedingofrejectproductsOfflineAutomaticfeedingofskeletonrollsandrejectproductsManualfeedingofskeletonrollsandrejectproductsThermoforming

StandardinlinemodelsRapidmodelRollfeederopening,mmMotor,kWCapacity,kg/h2060KURF6005.5–11Upto200300-60KURF6005.5–15Upto400400-90KURF90011–37Upto800500-90KURF90022–55Upto1.000500-120KURF120022–55Upto1.200ThermoformingIntegratedsoundproofingforeasyaccessandminimumfootprintrequired.Pivotingrollerfeedtoenableeasycleaningandservice.ThermoformingDouble-drivestandardfortrouble-freeoperationThermoforming

LoopcontrolforsynchronizationofthethermoforminglineThermoforming

OptionsPneumaticloopcontrolPneumaticpressure(Highlyrecommended)Side-feedinletforrejectsCombinationhopperfrontfeedThermoforming

Optionaldeformerandtoothedrollersforfeedingof

highnon-punchedarticlesThermoforming

offlineThermoforming

OfflineFeedingwasterollsby

ammeter-controlledconveyorCombinedautomaticandmanualfeedingThermoforming

OfflineFoldingdeviceforsheetwiderthanrollerfeedOverview,edgetrimming-thinfilmRapidmodelkWScreendia.,mmCapacity,

uptokg/h20367,51075300-451112150400-603012300500-904512500609011012800Remarks

Screensizehasabigimpactoncapacity. Tangentialcutterhouseneeded. Capacitywillvarywithknifeconditionandfilmthickness. Informationshouldberegardedasaguidelineonly.Suctiontrimtransportsystemforsmallercapacities–fromRapid.Injectortrimtransportsystemssuppliers;Kongskilde,PAC(PneumaticAirConvey),SCHUH,etc.

Edgetrimmingapplications

PneumaticforthinfilmThetrimventuriprovidesanefficientmethodofcollectingtheedgetrimandconveyingittothenextstepintheprocessinglineThetrim-airseparator,anintegralpartofthesystem,isdesignedtoexpeltheairbeforeitentersthegranulatorhopperSounddampeningpackage–includessoundenclosures,ductsilencersandinletelbowsilencersfortheblowers,multiplepickupsandevenpickuplocationsordeliverypointsTrim-airseparatorswingadapter–allowsquickaccesstothegranulatorwithoutdismantlingthesystem(ceilingsupported,structuralbeams,floor,etc.)Trimdivertersection-usedtodivertthematerial(tocollectionbin)duringgranulatormaintenance;avoidshavingtoshutdowntheextrusionlineTrim/airseparatorVenturiBlowerVenturiPick-upsEdgetrimmingapplications

PneumaticforthinfilmVenturi3-waycombohopper:trim-air-separatormanualinfeedrollfeedVenturiblower

Edgetrimmingapplications

PneumaticforthinfilmVenturitogranulatorsystemwithsecondaryrollfeedforoff-specrollsOverview,edgetrimming–thinsheetRemarks*Capacitiesareforrotorspeed

400/840rpmScreensizehasabigimpactoncapacityTangentialcutterhouseneededCapacitywillvarywithknifeconditionandtrimthicknessInformationshouldberegardedasaguidelineonly

RapidmodelkWScreendia.,mmCapacity,

uptokg/h2036-KURF5,5675/100*2048-KURF5,56100/125*2060-KURF7,56125/150*300-30KURF7,58150300-45KURF7,58200300-60KURF118250Edgetrimmingapplications

RollfeederforthinsheetRollfeederGranulatorTransportblowerEdgetrimmingapplications

RollfeederforthinsheetFeaturesEasyinsertionofedgetrimatstartupFrequencycontrolledrollfeedmotorNoloopcontrolrequiredforin-feedspeedregulation(slipprinciple)Notoolsforaccess–easytoopen,cleanandservicePivoting

(notbolted)rollfeedpackageFullysoundproofedEdgetrimmingapplications

RollfeederforthinsheetAccessabilityIntegratedsoundproofingforeasyaccessandminimumfootprintrequired.Pivotingrollerfeedtoenableeasycleaningandservice.Edgetrimmingapplications

RollfeederforthinsheetGrooved,standard(designallowsrolleroverspeedtocompensateforinfeedslack)Slippingprinciplewithoffsetgroovesacttostiffenthetrimbykeepingitstretchedandstiffasitpassesthrough,thuseliminatingtheneedforadancerFeedrollsforinlinesheettrimVs.Edgetrimapplications

RollfeederforthinsheetDoubledrive

(optional)BothrollsaredrivenUsedfor:

Slipperymaterials(lowcoefficientoffriction–examplePET)Layered(stacked)trimVerythintrim(typ<0.2mm)whereanon-drivenpressurerollwouldproducetoomuchdragonthetrim,preventinginfeedEdgetrimmingapplications

RollfeederforthinsheetDifferenttypesofpressurerolltensionersGassprings(standard)StrongergasspringsoptionforwiderandthickertrimsPneumaticcylinders

(optional,mainlyforofflineuseorwhenadjustablepressureisrequired.)Edgetrimmingapplications

RollfeederforthinsheetHopperaccessHopperopeningisbyelectricjackscrew

(arelaycreatesa1–2minutedelay,ensuringthatthegranulatorhastimetostopbeforethehoppercanbeopened)Openingrequires2-handedoperation(safety)Bothpush-buttonsmustbepresseddowntoengagethejackscrewEdgetrimmingapplications

RollfeederforthinsheetSpeedcontrolAdjustedbyapotentiometeronthecontrolpanelControlledviafrequencyconverterSlippingprinciple(nodancerforin-lineoperations)Standardranges(m/min):1–140(Optional)Loopcontrol(Optional)SignalfromextrusionlineEdgetrimmingapplications

RollfeederforthinsheetLoopcontrol(Option)

Usedforthinnerfilmandwherethematerialistoosofttoworkwiththeslipgrooverollerbutinsteadrequiresaknurledorsmoothrollerfornon-slipgripping.Loopcontrolisusedtotensionthetrim.Overview,edgetrims–thicksheetRemarksScreensizehasabigimpactoncapacity.Tangentialcutterhousepreferred.Capacitywillvarywithknifecondition.Informationshouldberegardedasaguidelineonly.

RapidmodelTrimdimension,mmTotalkWScreendia.,mmCapacity,

uptokg/h2024-KUB+2xG10100x366302036-KUB+2xG14100x68650300-30KUB+2xG14100x8118100300-45KUB+2xG27200x10168150400-45KUB+2xG2716060UB(HD)+2xG27H150x504010300Edgetrimmingapplications

PrecutsolutionswithguillotinesforthicksheetsEdgetrimmingapplications

PrecutsolutionswithguillotinesforthicksheetsDirectdrive(G10)GuillotinedrivesEccentricdrive(G14/G27)Hydraulicdrive(G27-H/G45-H)Edgetrimmingapplications

PrecutsolutionswithguillotinesforthicksheetsSlidingrailsToenableusewithdifferentlinewidthsIntegratedsafetyinterlockwithconveyorEdgetrimmingapplications

PrecutsolutionswithguillotinesforthicksheetsSystemsolutionOptionsinclude:Railmount(manualmovement)Adjustablecuttingfrequency2-speedmotorsMetalsdetectorSide-mountedmotors

(shownonnextslide)Edgetrimmingapplications

PrecutsolutionswithguillotinesforthicksheetsSide-mountedmotors–

forlowinbuiltheightRapid20Series-KURFTangentialModelRotordiameter,mmCutterhouseopening,mm2036-KURF200360x1802048-KURF200480x1802060-KURF200600x180Configuration:

Openrotorfore.g.sheet,filmandwideprofilesRapid300SeriesTangentialModelRotordiameter,mmCutterhouseopening,mm300-30260320x285300-45260470x285300-60260620x285Option:

Additionalbedknife(inyellow)forincreasedcapacity.TangentialRapid400SeriesModelRotordiameter,mmCutterhouseopening,mm400-45350470x360400-60350620x360400-90350920x360400-1203501220x360Option:

Additionalbedknife(inyellow)forincreasedcapacity.

5-bladerotor–forincreasedcapacity(dependingongrip)TangentialRapid500SeriesModelRotordiameter,mmCutterhouseopening,mm500-60450620x580