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ScheduleofRequirementsandTechnicalSpecifications
Ⅰ.DeviceName:
MilkAsepticProcessingEquipment
Ⅱ.Amount:Twoset
Ⅲ.Therequiredlistofgoods:
name
Processingcapacity
quantity
MilkAsepticProcessingEquipment
6.0t/h
Twoset
*1.MilkUHTprocessingandasepticbufferequipmentshouldincludethefollowing:
UHTasepticsystem.
Properautomaticcontrolsystemandstablepowerdistributionsystem.
Energypipesconnectedwithequipment.
Signalwiresconnectedwiththepretreatmentandthefiller.
ProductpipesandCIPpipeconnectedwiththeasepticfiller.
2.Thebiddershouldalsoprovidespares,sparepartsandspecialmaintenancetoolsforsingleequipmentrequiredbyequipmentrunning6000hrs.Thelistshouldmarkthenumber,amountandunit-priceofspareparts.
3.Thedomesticmatchingequipmentshouldindependentlylistthename,type,manufacturerandpriceofequipment.Andthequalitystandardofthemanufacturers’shouldbethesameasimportequipment’s.
Theprojectincludesallofdesign,supply,installation,commissioningofequipmentandpersonaltraining.Italsoincludestheequipmentofsupply,matchinginstallationmaterial,pipingengineering,supports,valves,sparepartsandspecialtools.Electricalsystem,controlsystem,meters,supportsofcablesandpipingmatchingwiththedesignofsupplyshouldbealsoincludedinbiddingdocument.
Allofthebrands,theusingindicationandthewarninglabelsofequipmentanditsauxiliaryequipmentshouldbeexpressedbyEnglishorChineseandcommonsigns.
Theexteriorpackagingshouldbeanti-wear,protectionagainstthetide,rust&shock,andprotectionagainsttherudeloading&unloading.Anditshouldapplytothewholehoistandtransportinlongdistance.
Deliveryplace:
add:thesiteofinstallationofbaotou-yilidairyco.ltd
XituTechnicaldevelopmentdistrict,baotou,InnerMongoliaProvince
Date:Thebiddershouldfinishthesupply,installation,debugging&commissioningofthesystemandthetotalscheduleofthetestingrunbeforeDec.20,,andbegintoprocessaseptictestfromJan.1,.Thebiddershouldalsomakeaplanaboutengineeringindetailandprovideitinthebiddingdocument.
Ⅳ.Designbase:
TheproductionlineofUHTshouldbeautomaticcontrol.The6t/hhomogenizershouldbefrequencyconversioncontrolandnon-aseptic.Andthereisdeaerationequipment.
Duringdesigning,itshouldbeconsideredthatthecoolingwaterofequipmentsmustbecycled,notallowtobedirectlydischarged.
Thathavebeenmentionedequipmentsmustbecompliedwiththerequirementofinternationalfoodhygienicstandardandenvironmentalprotectioncode.Thebiddersshouldlisttheinternationalstandardandenvironmentalprotectioncodethathasbeenadoptedinthebiddocumentation.
Toproducepuremilkmainly.
Ⅴ.TechnicalSpecifications:
1.UHTSystem:
*1.1.Capacity:6t/hfrequencyconversioncontrol.
1.2.Pasteurizationtemperature:137℃,4sand120℃,30s
1.3.Twostagehomogenizer:non-aseptic,continuousworkingpressure250bar
1.4.Deaerationequipment:levelfluctuationislessthan1%andthetemperaturedropis4-7℃.
1.5.Exchanger:Efficiencyofexchangingheat:≥90%
1.6.Asepticrate:1/109,attainingtherequirementofcommercialsterility
1.7.Mildexchangeheatandlessretainingonthewall:Havingproducedpuremilkproduct(drymatter≥12.5%)for10hours,thencleaning.Aftercleaning,itcangoonproducingforabove8hours.
1.8.Havingflow-meter(feedliquid,hotwater)
1.9.Havingaphaseofproteinstabilization(recommended90℃120s).
1.10.Havingsignalfeedbackforvalves.
1.11.Usingwatercycleforcoolingequipment.
1.12.BeingfedbyproductpumpofthepretreatmentofUHT,andtheindicationofaskingforfeedtopretreatment.
1.13.Cleaningplant:self-takecleaningsystem,acid-alkaliliquidautomaticbatching,automaticprocedurecleaningandtheconcentrationofcleaningsolutiondetectinginline.
2.AutomaticControl:
2.1.UHTsystemadoptsOP37orequivalenttouch-screenoperationinterfacetobeingcontrolledonsite.AndtheoperationinterfacecanbeenshiftedbetweenEnglishandChinese.
2.2.Softwareandhardwarecanbeupgraded,whichhavethecompatibilitytoothersystem,theprogramcanbeenmodifiedonline,intermsofproductionprocessingchange.
2.3.Alltheelectriccomponentsmustbeusedthatcomefromtheworldfamousbrandse.g.Siemens(includingI/Opanelinsite).Measuremetersmustbeusedfamousproducts(i.e.E+H).themotormustbeusedSiemensorABB.ThetransmittermustbeusedDanfossorSiemenortheotherfamousproducts.
2.4.Diagramincontrolinterfacemustbesimilartoproductionprocessing.Allfunctionalbuttersinthediagramshouldbereasonablydesignedforeasyoperation.Alltheparametersmustdisplaywithmeasureunits.Inaccordingtomanagement,operationandmaintenance,thereshouldbepasswordprotectionindifferentlayers&droitinoperationinterface.
2.5.Thedataofallexaminationsshouldenterthedatabaseandcanenterthebuyer’snet,andcanshowandprinttheinformationonUHT(includingproduction,stop,cleaning,disinfectandyield)onthecomputerofthebuyer.Temperature,pressureandfluxofthemainpartsdepositintothedatabaseforatleastthreedays,andthecurveisrecordedat500MS.
2.6.Afterthecommissioningofthesoftware,allthesystematicsoftwareandapplicationsoftwareshouldbeformedindisctobegiventhebuyer.andrelativeoperationmanualsorthespecificationonusageshouldbegivenatthesametime.
2.7.Nomentioneditemsshouldbeaccordingtoprincipleofthequalityfirstandperformancebest.Theprocessingdesignshouldbeconsideredenergysaveandlowcostproduct.
Ⅵ.Thesellerduty(Besidesabovementionedscopeofsupply,thesellershouldalsoundertakethefollowingduty):
1.Supplyingpublicservicesinformation:Thesellershouldprovidedetailinformationonrequiredvolumeandloadofpublicservices.Aftersigningthecontract,thesellershouldrefertherequirementofpowerentrylineandenergypipelinesizeinstalledbythebuyerwithintwoweeks.
2.Unloadingandstoringofequipments:Thesellershouldundertaketounload,storeandtakecareofequipmentsduringequipmentsarrivalonspotorbeforeandinstallation.
3.Undertakinginstallationandcommissioningofequipments,andaffordingallcostscausedbyinstallationandcommissioningofequipment.
4.Providingallspecifictools,apparatusandspecificelevatingplantsneededbyinstallationandcommissioningoffactory.Allcostscausedbythementionedarebornebytheseller.
5.Intermsofthebuyerdefiningpublicengineeringinterface(withlayoutdrawing),providingpipe,valve,filter,pressuregauge,thermometerandflowmeterrequiredbythepublicengineeringconnectedwithequipment.
6.Beingresponsiblefordesigningandconstructingtheconnectionofproductpipebetweentheformerandlaterstage.Andprovidingfittingandvalvesrequired.Thewastewaterwhichequipmentdischargeshouldbedrainedthroughthestainlesssteeltube.
7.Materialsofinstallation:
7.1.Allthepipelinescontactingwithconcentrateacid&alkaliandtheproductsadopt316Lorthesamematerialqualitystainlesssteel,theotherpipelines'bracketsadopt304Lorthestainlesssteelofthesamematerialquality.
7.2.Alltheelectriccablesandsignalwiresadopttheplasticinsulationwiththefeaturesofpreventingacid,alkali,antiseptic.Thewire’sgroovemustbestainlesssteelplateenclosurestructure(thethicknessisabove1.5mm).
7.3.Theinsulatinglayerofthepipelinesneededheatpreservationhasgoodfeaturesandmeetstherequirementofthefoodfactory.Theskinadoptsthestainlesssteelplate(thethicknessisabove0.5mm).
7.4.Allthematerialsforinstallingmusthavetheplaceofproduction,thecertificationandspecificationofthematerialquality.
Testingequipment:thesellershouldprovidethetestingequipmentandensure
theusabilityatsiteofthetestingequipmentwhilereasoningwhetherplant
equipmentsatisfiestherequirementandparametersasstipulatedinthecontract
and/orstandard.
Siteprojectmanager:thesellershouldsendprojectmanagertothesiteand
informthebuyer.He/Sheshouldhaveenoughrightsastherepresentativeofthe
sellertoissueandreceiverelatedcommandanddirection,putforwardadvice
andsuggestion,anddotheassociativelysitechecking.Thesellershouldensure
thatitsadjustingrepresentativebeatsitefromthebeginningoftheinstallation
totheendofthetest-run.
Packageandtransportation:thesellerchoosingthepackingsizeandweightshouldconsiderthewayoftransportationandlocaltransportationsystem.
After-Salesservice:
11.1.Thereareserviceengineertoofferfree-chargetracingservicesforatleastoneyearaftertheequipmentisacceptable.
11.2.Afterthesellersellsequipmenttothebuyer,thebuyeronlyisresponsiblefordailymaintenance.Thesellershouldberesponsibleforbigexaminationofequipmentandmakinga1000-hourplanofmaintenanceandreparationofequipments.Afterthepre-datingexpire,bothofthemshouldsignanotheragreementaboutmaintenance,serviceandtakingcare.
11.3.Afterthesellerreceivesamaintenanceannouncementfromthebuyer,ifitcanbesolvedbytelephoneorfax,solvingbytelephoneorfaxmustbesolvedwithin24hours.Ifnot,thesellermustsendqualifiedengineerstothespottorepairthemwithin48hours.
11.4.Thesellershouldintimeprovidetheinformationofdomesticmanufacturersthatmakesparepartsanddailyconsumablematerialusedforequipmentsduringoperatingequipments.
11.5.Personaltraining:Thesellershouldtraintheoperatorsintheplantofthebuyeratplantsite.
Sitetraining:detaildescriptionoftheoperationandmaintenancemethod,demonstrationofadjustmentandcontrolofequipment,provisionoftraininginformation.Andtheformaltrainingclassisnolessthan36hours.
Ⅶ.Drawinganddocumentation(Thebiddocumentationdeliveredbythe
sellershouldincludethefollowingChinese-Englishdocumentations):
Designspecifications.
Thelayoutofequipments:showingtheoperationofequipmentsandthespaceofmaintenance.
3.Processdiagram:displayingallcontrolpointsandmeters.
4.Therequirementofenergyconsumptionandenergyquality.
5.Technicalspecification:describingperformance,material,standard,typeandhomeofprovidingequipments(Theappearancesmarkmeasureaccuracy).Allequipmentshouldhaveproductsample,anddefineitsspecification,theplaceandthesizeofpipenozzleconnectedwithwater、electric、steam、coolandcompressedair.
6.Thescheduleofenforcingproject:Thesellershouldprovidethescheduleofenforcingprojectindayunit.
7.Whenthecontractcomesintoforce,thesellershouldprovideproperdocumentinformationonequipment:specifications,certificationforleavingfactory,maintenancemanuals,sparepartsmanualsandelectricalmanualswithintwomonths.Allofthedocumentsshouldbe3copiesinChineseandEnglishrespectively.
Ⅷ.Acceptablestandards:
1.Installation/commissioning/acceptationofequipment:
Theinstallation/commissioning/acceptationofequipmentsshouldbeaccomplishedbeforeDec.20,,andbegintoprocessaseptictestfromJan.1,.Andthelossofmilkislowerthanregulatedvalueinthecontract.Theseven-dayholdingtestforproductmeettherequirementofcommercialsterility.Theequipmentsshouldruncorrectly
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