PFMEA(中英文标准模板)

,潜在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

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,,,,,,,,,,,,,Page页码:1of3,,,,FMEANumber编号：HD/JS-COP2-BD010,,,,

"PartNumber型号:PHUBCAP,GREASENON-VENTED端盖（E32629-1，E32629-3)",,,,,,,DesignorProcessResponsibility设计或过程责任：HendricksonProductDevelopmentGroup瀚瑞森产品开发小组,,,,,Preparedby编制：聂建钦,,,,Telephone#电话,,,,

ModelYear(s)/Vehicle(s)车型年/车辆类:Trailer拖车,,,,,,,KeyDate关键日期：2015.01.18,,,,,OriginalFMEADate编制日期：2015.01.16,,,,FMEARevisionDate/Level修订日期/级别：2015.08.17,,,,,

CoreTeam核心小组：聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙,,,,,,,,,,,,,,,,,,,,,

过程步骤ProcessSetp,功能Function,要求Requirements,,,潜在的失效模式PotentialFailureMode,潜在的失效后果PotentialEffect(s)ofFailure,严重度,级别,潜在的失效原因/机理PotentialCause(s)/Mechanism(s)ofFailure,频度数,现行过程预防控制CurrentProcessControlsPrevention,现行过程检测控制CurrentProcessControlsDetection,探测度,风险优先指数,建议措施RecommendedAction,责任及目标完成日期Responsibility&TargetCompletionDate,措施结果ActionResults,,,,

,,序号ID,产品Product,过程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,严重度,频度数,探测度,风险优先指数

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

10,原材料入厂检验ReceivingRawmaterialandInspection,1,尺寸Size,,钢板尺寸超差Steeldimensionoutofspec,浪费成本或无法加工Wastecostsorcan'tbemachined,7,,供应商生产尺寸超差Supplier'sdimensionoutofspec,2,供应商提供材质证书Supplierprovidematerialcertification,来料检验Incominginspection,3,42,N/A,,,,,,

,,2,化学成分Chemicalelement,,化学成分不符合要求ChemicalelementNG,产品报废ProductScrap,8,

,进料缺陷Incomingdefect,2,材质证明100%/批Materialcertification100%/LOT,,6,96,N/A,,,,,,

,,3,力学性能Mechanicalproperties,,力学性能不符合要求MechanicalpropertiesNG,,8,

,,2,,,6,96,N/A,,,,,,

,,4,,存放Storage,"产品变质（例如生锈，变色等）Deterioration（Suchasrust,discoloration,etc)",产品表面缺陷或功能失效Productsurfacedentorperformancefailure,7,,储存周期过长overstoreperiod,1,仓库管理规定Warehousemanagementregulations,"储存周期超过半年需再复验

rechecktheproductwhichstoredoverhalfyear",7,49,N/A,,,,,,

20,剪板机下料ShearsCutting,1,尺寸Size,,尺寸275超差Size275rejected,浪费成本或无法加工Wastecostsorcan'tbemachined,7,,剪板机参数设置有误，挡料板松动ShearsparameterissetincorrectlyorThestrikerplateloose,2,作业前验证剪板机参数Shearsparametervalidationbeforethejob,"操作人员自检，QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection

",3,42,N/A,,,,,,

,,2,毛刺Burr,,条料表面有毛刺Burrstripsurface,影响落料模使用寿命Affectingthelifeofblankingdie,5,,"剪板机间隙有误，剪板机刀磨损Shearsgapisincorrect,Cuttingtoolwear",3,"下料工艺卡片，验证刀具Cuttingprocesscard,verificationcuttingtool",,4,60,N/A,,,,,,

30,冲压落料Punch,1,尺寸Size,,尺寸φ265±0.5超差Sizeφ265±0.5rejected,影响产品拉深成形Affectproductdeepdrawing,6,,"模具制做错误Blankingdiemakingmistakes

",2,依《模具维护保养制度》对落料模进行维护及更换Accordingto《Diemaintenancesystem》forblankingdieformaintenanceandreplacement,"操作人员自检，QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection

",3,36,N/A,,,,,,

,,2,毛刺Burr,,产品表面有毛刺Burrproductsurface,加快拉深模磨损Acceleratedrawingdiewear,5,,"落料模磨损，间隙增大Blankingdiewear,thegapincreases",3,,,4,60,N/A,,,,,,

40,冲压拉深成形Deepdrawing,1,,压力Pressure,油压机压力不对Hydraulicmachinepressurewrong,产品起皱或拉裂Productwrinkleorcrack,7,

,油压机压力设置错误Hydraulicmachinepressuresettingerror,3,冲压工艺卡片，验证压力参数Stampingprocesscard，Verifypressureparameters,作业前操作人员自检Operatorself-inspectionbeforeoperational,4,84,N/A,,,,,,

,潜在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page页码:2of3,,,,FMEANumber编号：HD/JS-COP2-BD010,,,,

"PartNumber型号:PHUBCAP,GREASENON-VENTED端盖（E32629-1，E32629-3)",,,,,,,DesignorProcessResponsibility设计或过程责任：HendricksonProductDevelopmentGroup瀚瑞森产品开发小组,,,,,Preparedby编制：聂建钦,,,,Telephone#电话,,,,

ModelYear(s)/Vehicle(s)车型年/车辆类:Trailer拖车,,,,,,,KeyDate关键日期：2015.01.18,,,,,OriginalFMEADate编制日期：2015.01.16,,,,FMEARevisionDate/Level修订日期/级别：2015.08.17,,,,,

CoreTeam核心小组：聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙,,,,,,,,,,,,,,,,,,,,,

过程步骤ProcessSetp,功能Function,要求Requirements,,,潜在的失效模式PotentialFailureMode,潜在的失效后果PotentialEffect(s)ofFailure,严重度,级别,潜在的失效原因/机理PotentialCause(s)/Mechanism(s)ofFailure,频度数,现行过程预防控制CurrentProcessControlsPrevention,现行过程检测控制CurrentProcessControlsDetection,探测度,风险优先指数,建议措施RecommendedAction,责任及目标完成日期Responsibility&TargetCompletionDate,措施结果ActionResults,,,,

,,序号ID,产品Product,过程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,严重度,频度数,探测度,风险优先指数

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

50,整形Shaping,1,,压力Pressure,油压机压力不对Hydraulicmachinepressurewrong,产品起皱或拉裂Productwrinkleorcrack,7,

,油压机压力设置错误Hydraulicmachinepressuresettingerror,3,冲压工艺卡片，验证压力参数Stampingprocesscard，Verifypressureparameters,作业前操作人员自检Operatorself-inspectionbeforeoperational,4,84,N/A,,,,,,

,,2,尺寸Size,,尺寸47±1超差Size47±1rejected,导致产品与轴端装配干涉Causetheproducttoshaftassemblyinterference,8,

,"模具零件制做有误，产品拉深不到位Diepartsmakingamistake,theproductdrawingnotinplace",3,操作前依《冲压工艺卡片》验证模具Beforeoperatingaccordingtothe《stampingprocesscard》testdie,"操作人员自检，QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,72,N/A,,,,,,

60,冲压切边冲孔TrimmingandPunching,1,尺寸Size,,尺寸φ214±0.5超差Sizeφ214±0.5rejected,导致后序翻边尺寸超差Leadingtosubsequentflangingsizerejected,7,,模具制做错误Diemakingmistakes,2,依《模具维护保养制度》对切边冲孔模进行维护及更换Accordingto《Diemaintenancesystem》forTrimmingandPunchingdieformaintenanceandreplacement,"操作人员自检，QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,42,N/A,,,,,,

,,2,位置度Locationdegree,,"6×φ8.7孔相对A，B基准位置度超差6×φ8.7relativetoA,Breferencelocationdegreerejected",产品与轮毂无法装配Productscannotbefittedwithwheels,8,

,"模具定位磨损，位置偏移Diepositioningwear,positionoffset",2,,,6,96,N/A,,,,,,

70,冲压翻边成形Flanging,1,平面度Flatness,,底面平面度超差Bottomsurfaceflatnessrejected,"产品与轮毂有间隙，漏油，产品功能失效Thereisagapbetweentheproductsandwheels,oilspills,productfunctionfailure",8,

,产品翻边成形不到位Productflangingnotinplace,3,依《冲压工艺卡片》操作Accordingtothe《stampingprocesscard》operation,"操作人员自检，QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",4,96,N/A,,,,,,

80,冲压压字Pressurelogo,1,尺寸Size,,尺寸1±0.25超差Size1±0.25rejected,产品标识不清晰Logoisnotclear,6,,模具磨损Diewear,3,依《模具维护保养制度》对模具进行维护及更换Accordingto《Diemaintenancesystem》fordieformaintenanceandreplacement,"操作人员自检，QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,54,N/A,,,,,,

90,外协镀锌Outsourcinggalvanized,1,外观Appearance,,产品表面有污物Productsurfacedirt,影响产品喷塑Affectproductspray,6,,产品包装防护不当Productpackagingprotectioninappropriate,4,供应商按《包装规范》对产品进行防护Supplierby《packagingstandard》forproductprotection,来料全检，目测Incomingfullinspection，Visual,3,72,N/A,,,,,,

,潜在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page页码:3of3,,,,FMEANumber编号：HD/JS-COP2-BD010,,,,

"PartNumber型号:PHUBCAP,GREASENON-VENTED端盖（E32629-1，E32629-3)",,,,,,,DesignorProcessResponsibility设计或过程责任：HendricksonProductDevelopmentGroup瀚瑞森产品开发小组,,,,,Preparedby编制：聂建钦,,,,Telephone#电话,,,,

ModelYear(s)/Vehicle(s)车型年/车辆类:Trailer拖车,,,,,,,KeyDate关键日期：2015.01.18,,,,,OriginalFMEADate编制日期：2015.01.16,,,,FMEARevisionDate/Level修订日期/级别：2015.08.17,,,,,

CoreTeam核心小组：聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙,,,,,,,,,,,,,,,,,,,,,

过程步骤ProcessSetp,功能Function,要求Requirements,,,潜在的失效模式PotentialFailureMode,潜在的失效后果PotentialEffect(s)ofFailure,严重度,级别,潜在的失效原因/机理PotentialCause(s)/Mechanism(s)ofFailure,频度数,现行过程预防控制CurrentProcessControlsPrevention,现行过程检测控制CurrentProcessControlsDetection,探测度,风险优先指数,建议措施RecommendedAction,责任及目标完成日期Responsibility&TargetCompletionDate,措施结果ActionResults,,,,

,,序号ID,产品Product,过程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,严重度,频度数,探测度,风险优先指数

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

100,喷塑Spray,1,外观Appearance,,漏喷Leakagejet,产品生锈，使用寿命缩短Rustandshortenlife,8,,操作工操作失误Operatortooperatorerror,3,培训操作工按《喷涂工艺卡片》操作TrainingoperativesPress《SprayProcessCard》operation,"包装前全检，目测Fullinspectionbeforepacking,Visual",4,96,N/A,,,,,,

110,外协丝印OutsourcingScreen,1,外观Appearance,,丝印不全Screenincomplete,影响产品外观Impactofproductappearance,5,,供应商操作失误Supplierofoperationalerrors,3,供应商调整丝印工艺Supplieradjustscreenprintingprocess,来料全检，目测Incomingfullinspection，Visual,3,45,N/A,,,,,,

120,抽检并包装Samplinginspectionandpackaging,1,关键尺寸Criticalsize,,误判Mis-judgement,客户索赔并退货Customerclaimsandreturns,8,,检验人员能力不足Inspectorinefficient,3,对检验人员培训Trainingforinspectors,员工培训计划Employeetrainingplan,3,72,N/A,,,