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MaintenanceTrainingCenter
B787ME&AVTypeITrainingManual
B787
TechnicalTrainingManualMaintenanceCourseME&AVI(GEnx)
LevelI&II–ATA45CentralMaintenanceSystems
THISMANUALISFORTRAININGPURPOSESONLY.
NOMAINTENANCEACTIONSHOULDBETAKENASARESULTOFINFORMATIONCONTAINEDINTHISNOTEBOOK.
MaintenanceTrainingCenter
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ATA45CentralMaintenanceSystems
Description
Thislessonprovidesinformationoncomponents,interfacesandoperationoftheCentralMaintenanceComputingFunction.
Objectives
Statethepurposeofthesystem.
Identifythemajorsystemcomponentsofthesystem.Statethepurposeofthemajorsystemcomponents.Statethegenerallocationofmajorsystemcomponents.
Describethemajorsysteminterfacesandbeablenormalsystemfunction.
IdentifyandstatethepurposeofthethreetypesOperationalandSystemandLRUreplacement.
Definethetermflightphaseandflightleg
toexplainthe
of
CMCF
tests:
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ATA45-00CentralMaintenanceSystems(I)
GeneralDescription–Introduction-CMScontainsthreeparts:
45-11CentralMaintenanceComputingFunction
45-12AirplaneConditionMonitoringFunction
45-13OnboardDataLoadFunction
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GeneralDescription–Introduction
ATA45-00CentralMaintenanceSystems
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ATA45-11CentralMaintenancecomputingfunction(I)
GeneralDescription–Introduction
Thecentralmaintenancecomputingfunction(CMCF)ispartoftheonboardhealthmanagementsystem(OHMS)inthecommoncoresystem(CCS).TheCMCFcollects,correlatesandstoresmaintenancedataformostoftheairplane
systems.
Shopfaultdetails
Enginebalancinginterface
Proximitysensorrigging
MenuselectionsontheCMCFshowmaintenancefunctionsbasedontypeof
task.
Reportgeneration
TheCMCFfunctionsinclude:
Faultprocessing
Faultcorrelation
Groundtestinterface
Systemconfigurationreports
Dataloadhistory
Faulthistorystorage
Inputmonitoring
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GeneralDescription–introduction
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ATA45-11CentralMaintenancecomputingfunction(I)
GeneralDescription-SystemDescription
Thereiscentralmaintenancecomputingfunction(CMCF)softwareineachcommoncomputingresource(CCR)cabinet.
TheCMCF:
TheCMCFislimitedto4simultaneoussessions.
ThePDSpermitsonlyoneinstanceoftheCMCFontheMFD.
ACMCFsessioncanshowoneachEFBDU
-TheMLMCDFpermitsonlyoneinstanceonthatML.MaintenanceusesCMCFdatato:
Showsystemfaultdetailsthatwouldimpactairplanedispatch
Operategroundtestofasystemand/orcomponentinasystem
Communicatewithairplanesystemsforotherfunctionssuchasflightcontrolriggingandenginebalancing
SendCMCFdatatotheflightdeckprinter.
AgroundtestswitchontheP5overheadenablessomeCMCFfunctionswhenitisintheENABLEorDATALOAD/ENABLEposition.
TheCCRcabinetshavedatagatheringapplications(DGA)thatcollectdatafortheCMCFandtheairplaneconditionmonitoringfunction(ACMF).
DGAdoesread-onlydataretrievalservicesfortheCMCFinputmonitoringfunction.
-Communicatesnetwork
Getsandrecordsfaultdatafromairplanesystems
Getsflightdeckeffectdatafromthedisplaycrewalerting(DCA)function
Correlatesfaultdatawithflightdeckeffects
Showsnon-correlatedfaultdataifthereisnoflightdeckeffect
Showsairplanesystemconfiguration
Createsandsendsreportstothecorenetworkcabinetfileservermodule(FSM)forstorage
CreatesandsendsreportstothedatacommunicationfunctionintheCCRforACARSdatareports.
TheCMCFcanshowon:
Multifunctiondisplay(MFD)oftheprimarydisplaysystem(PDS)
Electronicflightbag(EFB)displayunit(DU)
Maintenancelaptop(ML)maintenancecontroldisplayfunction(MCDF)airplanefunctions.
withairplanesystemsoverthe
common
data
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Studentnotes:
CMCFisingeneralprocessingmodule(GPM)7ofeachleftandrightCCRcabinetofthecommoncoresystem(CCS).
TheBoeingmasterminimumequipmentlist(MMEL)permitstheCMCFtobeinoperativefordispatch.
DGAissoftwarein13GPMsoftheCCS.
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GeneralDescription-SystemDescription
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ATA45-11CentralMaintenancecomputingfunction(II)
Operation-CMCFFaultProcessing
TheCMCF:
Getsfaultdatafromairplanesystems
Validatesthesystemfaultdata
Preventsredundantmessagecreation(removecascadeeffects)
Assignsaspecificmaintenancemessage(MM)tothesystemfault
Calculatesifthefaultshouldbestoredbasedonflightphasescreeninglogic.
Ifthereisfaultdatafromasystembutnoflightdeckeffect(FDE),theCMCFshowsanon-correlatedMMinEXTENDEDMAINTENANCEmenus.
CMCFnon-correlatedMMsoccurinfaulttolerantsystemsthathaveadequateredundancyand/orthefailedcomponentinthe
systemisnotcriticaltoflight.
TheCMCFcorrelatesaMM:
WithaFDEiftheCMCFseesthesystemfaultandtheFDEasbothvalid(active,latched,etc.)andcalculatesifthecorrelatedfaultdatashouldbestoredbasedonflightphaselogic
ThatshowinLINEMAINTENANCEmenus
ThatshowinEXTENDEDMAINTENANCEmenus.
FDEscanshowwithnosystemfault,suchasconditionsthatresultfromengine(s)shutdown(hydraulicengine-drivenpump
pressurelow,generatoroilpressurelow,etc.).
TheCMCFshowstheFDEwiththefaultcode.
TheCMCFdoesnotstoretheFDEwiththefaultcodeifthesystemdoesnotsendfaultdata.
TheCMCFdoesnotcorrelateaMMifthistypeofconditionexist.
CMCFshowsFDEwiththefaultcodeandnocorrelatedMMinaLINEMAINTENANCEmenu.
Maintenancememos(MO)showwhenthefaulttolerantsystemhasafaultbutnotyetgenerateaFDE
CMCFcorrelateseachMMwithaMO
MOsshowinEXTENDEDMAINTENANCEmenus.
Scheduledmaintenancetasks(SMT)showwhenatimeorcyclelimitoccursinaairplanesystem
CMCFcorrelatesaMMwithaSMT
SMTsshowinEXTENDEDMAINTENANCEmenus.
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EICASstatusmessage
Observedfault(faultlight,failureflag,etc.)
Cabinfault.
Anexampleofafaultcodeis34305141(ATA34).
TheCMCFshowsFDEswithfaultcodesandnocorrelatedMMonlyintheLINEMAINTENANCEmenuEXISTINGFLIGHTDECKEFFECTS.
Afaulttolerantsystemisasystemthatcancontinuetooperatewhenpartofthesystemfailsandhasredundancytocontinuesafeoperation.
CMCFMMcorrelationwithamaintenancememo(MO)helpstheairlineplanmaintenancetodecreasetheriskofdispatch-relatedfaultsatout-stations.
TheCMCFshowsMOwith
correlatedMMintheseEXTENDEDMAINTENANCEmenus:
PRESENTLEGFAULTS
EXISTINGFAULTS.
CMCFMMcorrelationwithSMTisrelatedtoacertificationmaintenancerequirement(CMR).(e.g.engineEECcheck).
TheCMCFshowsSMTwithcorrelatedMMintheEXTENDEDMAINTENANCEmenus:
PRESENTLEGFAULTS
EXISTINGFAULTS.
Studentnotes:
ACMCFmaintenancemessage(MM)isa7-digitcodethatrepresentsasystemfault.TheCMCFmakesanMMwhenitgetsafaultfromasystem.
AnexampleofaMMis27-12360(specifictoATA27offlightcontrols).
Non-correlatedMMsshowintheseEXTENDEDMAINTENANCEmenus:
PRESENTLEGFAULTSaftercorrelatedMMs
FAULTHISTORY
EXISTINGFAULTS.
CMCFnon-correlatedMMshavenoeffectondispatchbecuasethereisnoFDE.
CorrelatedMMsshowintheseLINEMAINTENANCEmenus:
INBOUNDFLIGHTDECKEFFECTS
EXISTINGFLIGHTDECKEFFECTS.
CorrelatedMMsshowintheseEXTENDEDMAINTENANCEmenus:
PRESENTLEGFAULTS
EXISTINGFAULTS
FAULTHISTORY.
Afaultcodeisan8-digitcodeforanFDEorobservedfaultsuchas:
EICASalertmessage(warning,caution,advisory)
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Operation-CMCFFaultProcessing
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ATA45-11CentralMaintenancecomputingfunction(II)
Operation-CMCFonPDSMFD
ToshowtheCMCFontheprimarydisplaysystem(PDS)multifunctiondisplay(MFD):
SelecttheSYSswitchonaEFIS/DSPormulti-functionkeypad(MFK)
SelectMAINTonthemenuoftheMFDthatshows
SelectCENTRALMAINTonthemenuofthemaintenancedatapagethatshows.
TheCMCFontheMFD:
HastheREPORTselectiondisabled
Hassomesub-menufunctionsdisabled.
ThestatuspageisthedefaultMFDongroundwithenginesoff.
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Operation-CMCFonPDSMFD
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Operation-CMCFonEFBDU
ToshowCMCFonanelectronicflightbag(EFB)displayunit(DU):
SelectSYSTEMPAGEontheEFBmainmenu
SelectAIRPLANEMAINTENANCEontheSYSTEMPAGE
SelectCMCF.
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Operation-CMCFonEFBDU
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Operation-CMCFonMaintenanceLaptop
ToshowtheCMCFmainmenuonthemaintenancelaptop(ML):
Connectthemaintenancelaptoptotheairplane(wiredorwireless)
Selectthemaintenancecontroldisplayfunction(MCDF)icon
SelecttheAIRPLANEFUNCTIONSbuttonontheMCDFbanner
SelecttheCMCFhyperlinkintheAirplaneFunctionsMenu.
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Operation-CMCFonMaintenanceLaptop
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ATA45-11CentralMaintenancecomputingfunction(II)
Operation-CMCFMenu
TheCMCFmenushows:
Amainmenuwithselectionsatthetopofthedisplay
WhichCMCFisinoperationwithleftorrightcentralmaintenancecomputingfunction(CMCF)indicationonthemainscreen.
EachCMCFmainmenuselectionhassub-menuitemsthatshowwhenamainmenuitemisselected.
TheLINEMAINTENANCEsub-menuitemsshowthemostcommonmaintenancefunctionsforfastturn-aroundsatthegate,theyare:
INBOUNDFLIGHTDECKEFFECTS
EXISTINGFLIGHTDECKEFFECTS
GROUNDTESTS
SYSTEMCONFIGURATION
DATALOADHISTORY
EXITMAINTENANCE(showsonmaintenancelaptop(ML)orelectronicflightbag(EFB)).
TheEXTENDEDMAINTENANCEsub-menuitemsshowmaintenancefunctionsthatareusuallydonewhenmoretimeisavailable.
Theyare:
PRESENTLEGFAULTS
EXISTINGFAULTS
FAULTHISTORY(operationalonMLorEFB)
MAINTENANCEENABLE/DISABLE(operationalonMLorEFB)
EXITMAINTENANCE(showsonMLorEFB).
TheOTHERFUNCTIONSsub-menuitemsare:
INPUTMONITORING(operationalonMLorEFB)
ENGINEBALANCING(operationalonMLorEFB)
SHOPFAULTS(operationalonMLorEFB)
PROXIMITYSENSORRIGGING(operationalonMLorEFB)
CENTRALMAINTENANCECOMPUTERSWITCHCONTROL
(operationalonMLorEFB)
SPECIALFUNCTIONS
EXITMAINTENANCE(showsonMLorEFB).
TheHELPselectionoperatesonlywhenCMCFshowsonMLorEFBandhasthesesub-menuitems:
SCREENHELP
GENERALHELP.
TheREPORTselectionoperatesonlywhenCMCFshowsonMLorEFBandhasthesesub-menuitems:
REPORTPAGEDATA
PRESENTLEGFAULTSSUMMARYREPORT
DETAILEDPRESENTLEGFAULTSSUMMARYREPORT
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FAULTHISTORYSUMMARYREPORT
EXISTINGFAULTSSUMMARYREPORT
ALLSYSTEMCONFIGURATIONSUMMARYREPORT
CABINSERVICESSYSTEMFAULTSUMMARYREPORT
OUTPUTSTATUS.
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Operation-CMCFMenu
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ATA45-11CentralMaintenancecomputingfunction(II)
FaultIsolation
Thissubjectcoversinformationonthefaultisolationprocessandtheuseoftheprimarydisplaysystem,crewinformationsystems,centralmaintenancesystemandtoolboxtofaultisolatemalfunctionsontheairplane.
Thefaultisolationprocessontheairplanehas6stepstoquicklyisolateandrepairairplanefaults.
Theprocessuses:
Maintenancelaptop
CMCF
Maintenanceinformation
Primarydisplaysystem
Airplanesystems.
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FaultIsolation
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ATA45-11CentralMaintenancecomputingfunction(II)
FaultIsolation
TheFaultIsolationProcesshasthese6steps:
Verifyfaultexists
Collectmorefaultdata
Isolatethefault
Correctthefault
Returntothefaultisolationtask
Verifyfaultdoesnotexist.
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FaultIsolation
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FaultIsolationProcessStep1-VerifyFaultExists
Thefirststepinthefaultisolationprocessisverifythefaultexists.Typeoffaults:
EICASmessages
Observedfaults
Cabinfaults.
EICASmessages:
Statuslevelorhigher.Observedfaults-problemsobservedbyflightormaintenancepersonnel(otherthanEICASmessages).Observedfaultscaninclude:
Engineexceedances
Damagedorfailedcomponents(suchasafailedramfan,leakinghydraulicfluid,etc.).
Cabinfaults-faultswithsystemsorequipmentinthecabin(suchasbrokenseats,readinglights,etc.)
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FaultIsolationProcessStep1-VerifyFaultExists
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FaultIsolationProcessStep2-CollectMoreFaultData
IfyouhaveanEICASmessage,usetheCMCFtofindthefaultcodeandcorrelatedmaintenancemessage.
Ifyouhaveanobservedfaultorcabinfault,gotoStep3,IsolatetheFault.
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FaultIsolationProcessStep2-CollectMoreFaultData
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FaultIsolationProcessStep3-IsolatetheFault
Thisstepistofindthefaultisolationtask.findthefaultisolationtask,enterthefaultdataintothetoolboxfaultisolationfunction.
Thetypesoffaultdataare:
Faultcode
EICASmessage
Faultdescription(observedfaultorcabinfault).
Maintenancemessage.
Ifthemaintenancelaptopisnotconnectedtotheairplane,manuallyenterthefaultdata.Ifthemaintenancelaptopisconnectedtotheairplane,thefaultdatacanshowautomatically.Afterthefaultdataisentered,therelatedfaultisolationtasksshow.Iftherearedifferentfaultisolationtasksforthefaultcodeandmaintenancemessage,selectthefaultisolationtaskforthefaultcodefirst.
Theremaybeaproceduretodobeforeyoudothetaskforthemaintenancemessage.
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FaultIsolationProcessStep3-IsolatetheFault
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FaultIsolationProcessStep4-CorrecttheFault
ToolboxRemoteonthemaintenancelaptopshowsdataforthefaultisolationtask.
Followthestepsinthefaultisolationtasktocorrectthefault.Thefaultisolationtaskcanalsolinkto:
-Partsdata
Removal/installation
Testprocedures.
procedures
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FaultIsolationProcessStep4-CorrecttheFault
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ATA45-11CentralMaintenancecomputingfunction(II)
FaultIsolationProcessStep5-ReturntoFaultIsolationTask
Afteryoucorrectthefault,returntothefaultisolationtasktoseeifthefaultisolationprocesshasmoresteps.
ThisstepwasaddedtotheFaultIsolationProcessbecausemechanicssometimesdidnotcompletetheFaultIsolationTask.TheFaultIsolationTaskhasothernecessarysteps(i.e.,Closetheaccessdoor).
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FaultIsolationProcessStep5-ReturntoFaultIsolationTask
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FaultIsolationProcessStep6-VerifyFaultIsCleared
Makesurethefaultdoesnotexist.Thiscaninclude:
Operatethesystem/componentthathadthefault
GototheflightdeckandmakesuretheEICASmessageorfailflagdoesnotshow.
Signoffthefaultinthelogbook.Thisisafinalvisualcheckbeforeyousignoffthelogbook.
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FaultIsolationProcessStep6-VerifyFaultIsCleared
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FaultIsolationProcessSummary
Thefaultisolationprocessusesthese6steps:
Verifyfaultexists
Collectmorefaultdata
Isolatethefault
Correctthefault
Returntofaultisolationtask
Verifyfaultiscleared.
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FaultIsolationProcessSummary
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ATA45-12AirplaneConditionMonitoringFunction(I)
AirplaneConditionMonitoringFunction-Purpose
Thepurposeoftheairplaneconditionmonitoringfunction(ACMF)istomonitor,record,andreportairplaneconditions,suchas:
Engineperformance
Airplanesystemsperformance
Trendanalysisofmaintenancedata.
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AirplaneConditionMonitoringFunction-Purpose
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ATA45-12AirplaneConditionMonitoringFunction(I)
AirplaneConditionMonitoringFunction-GeneralDescription
TheACMFhasthreesoftwareapplications:
ACMFsoftware
Datagatheringapplication(DGA)software
Airplanemodifiableinformation(AMI)software.
TheACMFsoftware:
Records,processes,andstoresairplanesystemdata
Makesreportsfrommonitoredairplanesystemdata
Sendsreportstoselectedoutputs
Collectsdataforcontinuousparameterlogging(CPL).
ACMFrecordsdatabasedondefinedtriggers:
Normaltriggers,suchasenginetakeoffthrust,stablecruise,topofdescent,etc.
Whenandwheretosendthereports.
TheAMIcanbemodifiedbyairlineengineeringwiththegroundbasedsoftwaretool(GBST).
Airlinescanalsorecordselectedparameterscontinuously.
Thisisthecontinuousparameterlogging(CPL)function.ACMFdatacangotothe:
Flightdeckprinter
Maintenancelaptop
Fileservermoduleinthecorenetwork
Groundstation(datalink).
FortheseACMFoperations,maintenanceactionisnecessary:
DataloadofACMFsoftwareapplicationscabinet(initialorupdated)
ManualdownloadofACMFrecordeddatacabinet(toprinterormaintenancelaptop)
Troubleshootairplanesystems.
ThemainACMFsoftwareapplicationisinoneGPMinaCCRcabinet.
from
corenetwork
Non-normaloverspeeds,etc.
Thedatagatheringapplication(DGA)softwareinmostoftheGPMscollectsdatafortheACMFandCMCF.Theairlinemodifiableinformation(AMI)isusedbytheairlinetoconfigureACMF:
Whatdatatocollect
Whentocollectthedata
Howtoformatthedataforreports
triggers, such as engine exceedance, airplane
from
corenetwork
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AirplaneConditionMonitoringFunction-GeneralDescription
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ATA45-12AirplaneConditionMonitoringFunction(II)
AirplaneConditionMonitoringFunction-DescriptionofFunction
Theairplaneconditionmonitoringfunction(ACMF)isasoftwareapplicationinacommoncomputingresource(CCR)cabinetgeneralprocessormodule(GPM).
ThesesoftwarecomponentsarenecessaryfortheACMFtooperate:AnACMFpartition(1)-inoneGPMinaCCRcabinet
Theairlinemodifiableinformation(AMI)(1)-inthesameGPMastheACMFpartition
Adatagatheringapplication(DGA)partition(16)-oneineachGPMTheportmappingtable(PMT)(16)-oneineachGPM.
TheACMFstartsautomaticallywhenpowerisappliedtotheairplaneandtotheCCRcabinets.TheAMIgivesinstructionstotheACMF.TheACMFsendinstructionstothedatagatheringapplications(DGA)forwhatairplanedatatorecordandwhentorecord.Dataiscollectedandstoredusinglogicequationsprogrammedtodetectconditions.Examplesareenginelimitexceedances,failures,andotherairlinespecifieddirection.TheDGAsineachGPMgetthedatathroughremotedataconcentrators(RDC)andthecommondatanetwork(CDN).TheACMFreceivesairplanedatafromtheDGAs.TheACMFusestheinstructionsfromtheAMItomakereports,howtoformatthereportsandwheretosendthereportsforoutput.
TheACMFcommunicateswiththecommondatanetwork(CDN).DatafromtheCDNconnectstheCCRcabinetsandtheACMFapplicationintheGPMwiththeseusers:
Crewdisplays
Crewalertingsystem
CDNmembersystems-airplanesystemsconnectedtothecommoncoresystem(CCS)throughtheCDN.
RDCsandmembersconnectedtotheRDCs
Commoncomputingresource(CCR)membersystemsThecorenetwork.
InputstotheACMFapplicationinclude:
DatatorecordandprocessfromtheDGAsAMIinstructionsthatcontrolACMFoperation.
TheACMFoutputsare:
Displayinformationforthemultifunctiondisplay(MFD)Corenetwork
Airplanecommunicationaddressingandreportingsystem(ACARS)Terminalwirelesslocalareanetworkunit(TWLU)
ThecorenetworkconnectstheACMFwiththese:
Thecorenetworkmassstoragedevice-ACMFstoresdatahereTWLU-ACMFdatagoestotheterminalandtheairline
Themaintenancelaptop,usingawiredorwirelessconnection
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Theelectronicflightbagdisplayunits
TheflightdeckprinterSoftwareandDatabaseLoad
Usetheonboarddataloadfunction(ODLF)toinstalltheACMFapplicationandAMIintheapplicableCCRcabinetGPM.
SystemsMonitoringMode
Datagatheringapplicationscollectrealtimeinformationfromsystemsontheairplane.Thedatagathering
applicationssendthisinformationtotheACMFapplicationwhereitisprocessedandstored.
DataReportingMode
UsingthedefinitionsinthesoftwareandAMI,theACMFmakesreportsandsendsthemtopre-determinedoutputs,suchastheflightdeckprinter,ortothegroundwithACARS.
ContinuousParameterLogging(CPL)Function
Continuouslyrecordeddata,definedbytheAMIisstoredinacorenetworkmassstoragedeviceforlaterdownloading.Thisisanindependantfunction,controlledbytheACMFapplication.TheAMIdefineswhichparametersaretoberecorded,whentherecordingstartsandstops,andwherethedataistobestored.CPLdoesnotmakereports,itisrawdatathatisdownloadedandprocessedwithaARINC767DataAnalyzer.
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