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物料编码原则
文件编号:
文件版本:Verl.O
制定日期:
发布日期:
编制:审查:批准:
XXXXXX有限公司
版本变更记录
变更条
Ver变更内容变更日期负责人
款页次
1.0初次发布全新版本
目录
I目的............................................................................................7
2适用范围........................................................................................7
3编制原则的六个原则.............................................................................7
4定义............................................................................................7
5职责............................................................................................8
6物料分类........................................................................................8
6.1主要分类...............................................................................8
6.2编码格式与中分类及代码.................................................................8
6.2.1编码格式...........................................................................8
6.2.2大分类及代码.......................................................................8
6.3成品编码原则...........................................................................9
6.3.1XXXXXX(G-***)..................................................................................................................................9
6.4组件编码原则..........................................................................9
6.4.1组件-XXXXXX(S-***)..........................................................................................................................9
6.5电子件编码原则........................................................................10
6.5.1贴片电阻(E-R**)..................................................................................................................................10
6.5.2插件电阻(E-RD*).................................................................................................................................11
6.5.3热敏电阻(温度传感器)(E-TS*)......................................................................................................11
6.5.4热电偶(温度传感器)(E-TC*)...........................................................................................................12
6.5.5电位器(E-RP*)......................................................................................................................................14
6.5.6贴片电容(E-C**)..................................................................................................................................15
6.5.7插件电容(E-CD*).................................................................................................................................16
6.5.8贴片电感(E-L**)...................................................................................................................................17
6.5.9插件电感(E-LD*)..................................................................................................................................18
6.5.10贴片磁珠(E-MBS)................................................................................................................................20
6.5.11插件磁珠(E-MBD)...............................................................................................................................20
6.5.12晶振(E-XT*)..........................................................................................................................................21
6.5.13发光二极管(E-LED)............................................................................................................................22
6.5.14齐纳二极管(E-DD*)............................................................................................................................22
6.5.15二极管(E-D**).....................................................................................................................................23
6.5.16三极管(晶体管)(E-Q**)..................................................................................................................24
6.5.17三极管(MOS管)(E-GM*)...............................................................................................................25
6.5.18IC(E-IC*)...............................................................................................................................................25
6.5.19PCB(E-PCB)..........................................................................................................................................29
6.5.20钢网(E-SM*)........................................................................................................................................29
6.5.21接插件(连接器)(E-CN*)..................................................................................................................30
6.5.22壳(连接器)(E-CS*)...........................................................................................................................30
6.5.23端子(E-TM*).........................................................................................................................................31
6.5.24排针(E-RN*).........................................................................................................................................31
6.5.25排母(E-RM*).........................................................................................................................................32
6.5.26电线(单PIN)(E-LA*).......................................................................................................................32
6.5.27排线(多PIN)(E-LB*)........................................................................................................................33
6.5.28电缆(多PIN)(E-CB*).......................................................................................................................34
6.5.29开关(E-SW*).........................................................................................................................................34
6.5.30按键膜(E-KF*).....................................................................................................................................35
6.5.31黑白液晶屏(E-LCD)............................................................................................................................35
6.5.32保险丝(熔断器)(E-FS*)...................................................................................................................36
6.5.33电源(E-PW*).........................................................................................................................................36
6.5.1蜂鸣器(E-BZ*).....................................................................................................................................37
6.5.2接片(E-GS*)..........................................................................................................................................37
6.5.3跳线(U形针)(E-JP*)..........................................................................................................................37
6.5.4SIM卡连接器(E-SCC)........................................................................................................................38
6.5.5SIM卡(E-SIM).....................................................................................................................................38
6.5.6散热片(E-HS*).....................................................................................................................................39
6.5.7跳帽(E-JC*)...........................................................................................................................................39
6.5.8继电器(E-RL*).....................................................................................................................................39
6.5.9天线(E-AN*).........................................................................................................................................40
6.5.10热缩套管(E-HT*).................................................................................................................................41
6.5.11黄蜡管(玻璃纤维管)(E-UP*)..........................................................................................................41
6.5.12垫片(E-GK*).........................................................................................................................................42
6.5.13定位片(E-LP*).....................................................................................................................................42
6.5.14封帽(E-SC*)..........................................................................................................................................43
6.5.15电线固定头(E-CF*).............................................................................................................................43
6.5.16纽扣电池(E-BT*).................................................................................................................................44
6.5.17纽扣电池座(E-BS*).............................................................................................................................44
6.6机械件编码原则(标准件).............................................................45
6.6.1弹簧垫圈(J-1SW).................................................................................................................................45
6.6.2平垫圈(J-1FW).....................................................................................................................................46
6.6.3螺母(J-1NT)...........................................................................................................................................46
6.6.4螺栓(J-1BT)...........................................................................................................................................47
6.6.5螺柱(J-1LZ)...........................................................................................................................................48
6.6.6螺钉(J-1SC)...........................................................................................................................................48
6.6.7钾钉(J-1RV)...........................................................................................................................................49
6.6.8O型密封圈(J-1SR)..............................................................................................................................50
6.6.9管件(J-1PF)...........................................................................................................................................51
6.7机械件编码原则(非标件).............................................................52
6.7.1管材(J-0PP)...........................................................................................................................................52
6.7.2浪管(J-0BW).........................................................................................................................................52
6.7.3穿板接头(J-0TP)..................................................................................................................................53
6.7.4气管接头(J-0TJ)...................................................................................................................................53
6.7.5液管接头(J-0FJ)...................................................................................................................................54
6.7.1法兰(J-0F*)............................................................................................................................................55
6.7.2弹簧(J-0SP)...........................................................................................................................................55
6.7.3过滤网(J-0FN).......................................................................................................................................56
6.7.4角码(J-0AC)..........................................................................................................................................56
6.7.5角铁(角钢)(J-0AS)............................................................................................................................57
6.7.6引线(J-0LD)...........................................................................................................................................57
6.7.7铜柱(J-0CP)...........................................................................................................................................58
6.7.1卡箍(J-0KG)..........................................................................................................................................58
6.7.2尿素箱(J-0UB).....................................................................................................................................59
6.7.3尿素箱支架(J-0BB)..............................................................................................................................59
6.7.4橡胶柱(J-0RP)......................................................................................................................................60
6.7.1油雾分离器(J-0MS).............................................................................................................................60
6.7.2电磁阀(两通阀)(J-0SV)....................................................................................................................61
6.7.3减压阀(J-0PR)......................................................................................................................................61
6.7.4断水阀(J-0WV).....................................................................................................................................62
6.7.5集成阀(J-0IV)........................................................................................................................................62
6.7.6气体压力传感器(J-0GP)......................................................................................................................63
6.7.7槽铁(槽钢)(J-0CS)............................................................................................................................63
6.7.8减震橡胶垫(J-0RM).............................................................................................................................64
6.7.9排气波纹管(J-0EB)..............................................................................................................................65
6.7.10喷嘴(J-0NZ)...........................................................................................................................................65
6.7.11吊架(J-OHB)..........................................................................................................................................66
6.7.12绕线管(J-OWP).....................................................................................................................................66
6.7.13堵头(J-OCH).........................................................................................................................................66
6.7.14限流器(J-OCL)......................................................................................................................................67
6.7.15溢流单向阀(J-OFV)..............................................................................................................................67
6.7.16电机(J-0MT)..........................................................................................................................................68
6.7.17电磁铁(J-0EM).....................................................................................................................................68
6.7.18轴承(J-OBR)..........................................................................................................................................69
6.7.19联轴器(J-OCU).....................................................................................................................................69
6.7.20加热片(J-OHP)......................................................................................................................................70
6.7.21保温带(J-OPB)......................................................................................................................................70
6.7.22催化器(J-OCC)......................................................................................................................................71
6.7.23NOX传感器(J-ONX)..........................................................................................................................71
6.8机械件编码原则(系统件)..............................................................72
6.8.1系统件-XXXXXX(J-***)...................................................................................................................72
6.9生产耗材编码原则......................................................................72
6.9.1锡丝(C-SW*)........................................................................................................................................72
6.9.2热熔胶棒(C-HMG)..............................................................................................................................73
6.9.3无尘布(防静电布)(C-NDC)............................................................................................................73
6.9.4砂纸(C-SPO).........................................................................................................................................74
6.9.5毛刷(C-BSO).........................................................................................................................................74
6.9.6R型线夹(C-TR0).................................................................................................................................75
6.9.7点胶瓶(C-IGB).....................................................................................................................................75
6.9.8手套(手指套)(C-GV*).....................................................................................................................75
6.9.9胶布类(C-TP*).....................................................................................................................................76
6.9.10液体类(C-LQ*)....................................................................................................................................76
6.10包材编码原则..........................................................................77
6.10.1箱体类(外壳)(P-CT*)......................................................................................................................77
6.10.2箱体类(内部件)(P-CT*)..................................................................................................................78
6.10.3贴纸类(P-LB*).....................................................................................................................................78
6.10.4合格证(P-QL*).....................................................................................................................................79
6.10.5麦拉类(P-ML*)....................................................................................................................................80
6.10.6袋类(P-BG*).........................................................................................................................................80
6.10.7防护材料类1(P-PM*).........................................................................................................................81
6.10.8防护材料类2(P-PM*).........................................................................................................................81
6.10.9手册类(P-MA*)....................................................................................................................................83
6.10.10扎带(P-TT*).........................................................................................................................................83
7名称与规格参数书写规定........................................................................84
7.1名称书写规定..........................................................................84
7.2规格参数书写规定......................................................................84
8版本号规定....................................................................................85
8.1成品版本号规定........................................................................85
8.2系统件版本号规定......................................................................85
8.3PCB版本号规定........................................................................85
8.4手册版本号规定........................................................................85
8.5组件版本号规定........................................................................86
8.5.1一般情况..........................................................................86
9流程图.........................................................................................87
9.1料号申请流程..........................................................................87
9.2编码原则修改流程......................................................................88
10物料规格清单..................................................................................88
11供应商信息与厂商代码.........................................................................89
1目的
规范物料的编码,便于物料的管控和使用。
2适用范围
适用于公司内所有的物料。
3编制原则的六个原则
1.唯一性:同一种物料只能对应一个编码,同一编码只能代表一种物料。
2.规律性:物料编码应有规律可查,便于编制及检索。
3.通用性:同一编码原则应能涵盖大多数物料,新增加的品种也能适应。
4.扩展性:考虑公司5~10年内物料的变化趋势。并对不同的情况留有一定的余地。
5.效率性:编码的长度应在6~20位之间,易于操作者掌握。
6.防错性:特性码(9位)和流水码(1位)由阿拉伯数字和大写英文字母组成。但不得使用
0、I,易与数字0、1混淆。
4定义
物料:本文件中所指的物料指与产品生产有关的所有物品,包括成品、组件、机械件(包括标
准件、非标件、系统件)、电子件、生产耗材和包材;
成品:产品设计的最终形态;
组件:多个零件组成的一个特定整体,组成成品的部件之一;
电子件:用于组成电子、电气回路的零件;
机械件:
1.标准件:结构、尺寸、画法、标记等各个方面己经完全标准化,并由专业厂生产的常用
的零件。
2.非标件:国家没有定出严格的标准规格,没有相关的参数规定之外,由企业自由控制的
其他配件。
3.系统件:本文中指自主设计或委托设计,并适用于指定产品的零件。
生产耗材:用于生产的消耗品,损耗的材料;
包材:用于包装的材料。
5职责
研发部:
1.提供产品及物料的用途、图纸、型号、规格参数等信息;
2.物料编码;
3.编码原则的修改、审核、维护。
采购部:
1.提供厂商、零件件承认书、采购周期、最低送货批量、经济批量、最小包装数量等信息。
质量部:
1.提供零件检验周期、质量保证协议、零件照片(需置于刻度尺边拍摄)等信息;
2.监督物料信息的完整性和各部门的执行状况。
6物料分类
6.1主要分类
物料主要分6大类:成品、组件、电子件、机械件、包材、生产耗材。
6.2编码格式与中分类及代码
6.2.1编码格式
13913
X-XXX-XXXXXXXXX-X-XXX
类
大分
类
分
中
码
性
特
码
水
流
般
F网
6.2.2大分类及代码
成品:G组件:S电子件:E机械件:J包材:P生产耗材:C
6.3成品编码原则
6.3.1XXXXXX(G-***)
格式:G-XXX-XXXXXXXXX-X-XXX
广3位,大分类,XX类产品:G-XX—XX类产品
4位,第几代产品:2f第2代、3—第3代、5一第5代
5飞位,参数1:
7~8位,参数2:
9位,参数3:
10~11位,参数4:
12~13位,参数5:
14位,阶段号:D(DVT)f设计验证、E(EVT)f工程验证、
M(MVT)一批量验证、0(MP)一量产
14~17位,版本号:010-010版、020-020版、030-030版
例如:G-XX3-XXXXXXXXX-0-010表示XXXXXXX的第3代XX类产品,该产品目前处于量产阶段,
版本号010。
6.4组件编码原则
6.4.1组件-XXXXXX(S-***)
格式:S-XXX-XXXXXXXXX-X-XXX
广3位,大分类,XX类产品:S-XX—XX类产品
4位,第几代产品:2—第2代、3f第3代、5f第5代
5飞位,对应产品参数1:
7~8位,对应产品参数2:
9位,对应产品参数3:
10~11位,组件代码:01-*组件01、02f组件02、03f组件03、04f组件04
12~13位,版本号:01-01版、02-02版
14位,流水号:从“1”开始编起
15~17位,厂商:厂商名称首字拼音缩写+2位数字(详见厂商代码清单)
例如:S-XX3XXXXX0102-1-Z01表示Y10厂商生产的Z01厂商生产的02版的组件01,该组件
01适用于第3代XX产品。
6.5电子件编码原则
6.5.1贴片电阻(E-R**)
格式:E-XXX-XXXXXXXXX-X-XXX
「4位,中分类,表贴片电阻:E-R10f贴片电阻、E-R30f三连排贴片电阻、
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