线束生产控制计划CP实例

控制计划,,,,,,,,,,,,,,,,,

,,,,,,主要联系人/电话,,,,日期（原订）,,,,日期（修订）,,,

控制计划编号：,,,,,,,,,,,,,,,,,

"零件号：

",,,,,,核心小组,,,,,顾客工程批准/日期（如需要）,,,,,,

,,,,,,,,,,,,,,,,,,

零件名称/描述,,,,,,供方/工厂批准/日期,,,,,顾客质量批准/日期（如需要）,,,,,,

供方/工厂,,,供方代码,,,其它批准/日期（如需要）,,,,,其它批准/日期（如需要）,,,,,,

,,,,,,,,,,,,,,,,,,

"

零件/

过程编号","

过程名称/操作描述","

机器、装置

夹具、工装",,特性,,,,特殊特性分类,"

方法",,,,,,反应计划,,

,,,,编号,产品,,过程,,产品/过程规格/公差,计算/测量技术,,抽样,,控制方法,,,

,,,,,,,,,,,,数量,频率,,,,

100,原材料收货,叉车,,1,,,"

箱子外观",,"

无损坏","

目测",,All,"

每批来料","

《原材料收货》","

根据《不合格原材料处理仓库工作指导书》",,

,,,,2,,,"

数量",,"

数量无差异","

外箱标签与检查清单对照",,,,,,,

,,,,3,,,"

零件号",,"

零件号无错","

目测",,,,,,,

110,"

原材料检验",游标卡尺，千分尺，二次元，卷尺,,1,外观/标识/数量,,外观/标识/数量,,"

包装外观良好，无破损变形,标识数量正确","

目测",,"

根据《来料检验抽样计划》","

每批来料","

《来料检验》","

不合格原材料移至红区,并通知相关责任部门参加会议

根据《不合格品的控制》处理",,

,,,,2,尺寸及配合功能,,尺寸及配合功能,,"

图纸","

显微镜，游标卡尺，千分尺，投影仪",,,,,,,

,,,,3,状态,,状态,,"

与留样一致","

目测",,,,,,,

,,,,4,外购绞股线的绞距,,,KPC,"

图纸","

卷尺",,,,,,,

,,,,5,外购气囊件绞股线的绞距/引线长度,,,KPC,"

图纸","

卷尺",,,,,,,

,,,,6,电容外观,,,,外观完好，标识符合图纸,"

目测",,,,,,,

"120

130","

原材料入库及储存

原材料储存-064端子

",叉车,,1,,,"

储存位置",,"

正确的位置","

目测",,"

1次","

每箱材料","

《原材料及成品在库存放工作指导书》

《原材料和成品先进先出控制指导书》","

通知仓库再检查",,

,,,,2,,,"

顺序",,"

先入先出","目测

地址系统",,"

1次","

每箱材料",,,,

"140

150","发料

运送物料至开线区-064端子

","

送料小车",,1,"

要运送的材料",,"

要运送的材料",,"

零件号正确","

目测

KANBANcard

拉动卡",,"

1次","

每次发运量材料","

《送料路径培训》","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,2,"

要运送的材料",,"

要运送的材料",,"无损坏,混料和污染","

目测",,"

1次","

每次发运量材料",,,,

,,,,3,,,"

送料路径",,"

符合《送料路径图》","

目测",,"

1次","

每次发运",,"

通知送料小组班长",,

"170

220",半成品运输-064端子,物料车,,1,,,正确的半成品KB,,半成品KB标签,目测确认,,100%,"

根据生产计划",依照半成品KB标签,"

反馈领班检查

红牌隔离可疑看板",,

"180

230",半成品存放-064端子,,,1,,,"

064端子",,"

保护064端子看板避免端子损伤,非064I型，使用塑料袋，064I型，使用塑料杯",目测,,"

1次","

每把064系列端子看板","

《064系列端子操作工作指导》","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

150,"

运送物料至开线区",物料车,,1,,,正确的物料料号,,物料拉动卡,目测确认,,100%,"

根据生产计划",依照物料拉动卡,"

反馈领班检查

红牌隔离可疑看板",,

150,"

导线上架",,,,,,"

储存位置",,"

正确的位置","

目测

拉动卡",,"

1次","

每次发运量材料",,"

根据《不合格品的控制》和《红牌使用工作指导》处理",,

160,"自动开线机

自动开线机开线&剥头

自动开线机压接","自动开线机

",,1,,,"料号

导线,端子,(防水塞）料号,模具号",,"

对照工艺卡，正确的材料和模具号","

目测",,"1次

1次

1次

1次","

首检

例检

末检

物料或者模具改变","

《开线压接质量控制的指导书》

自动开线机

自动开线机操作指导书","

红牌据收物料，更换模具

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,2,,,"

切断长度",,"

导线长度符合工艺卡","

目测/钢尺",,"2条

1条

1条

2条

1条

1条

1条","

首检

例检

末检

更换导线桶

看板长度变化

调整编码轮

刀片调整",,,,

,,,,3,,,"

线芯压接高度",KCC,"

CCH符合工艺卡",千分尺,,"2条

2条

2条

2条

2条","

首检

例检

末检

更换端子盘

更换模具或工装",,,,

160,"自动开线机

自动开线机开线&剥头

自动开线机压接自动开线机","自动开线机

自动开线机机",,4,,,线芯压接宽度,KCC,CCW符合工艺卡,千分尺,,"1条

1条

1条

1条","首检

例检

更换端子盘

更换模具或工装","

《开线压接质量控制的指导书》

自动开线机

自动开线机操作指导书","

红牌据收物料，更换模具

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,5,,,"

绝缘层压接高度",,"

ICH符合工艺卡",千分尺,,"1条

1条

1条

1条

1条

1条","首检

例检

末检

更换端子盘

更换模具或工装

调整模具或工装",,,,

,,,,6,,,"

绝缘层压接宽度",,"

ICW符合工艺卡",千分尺,,"1条

1条

1条

1条

1条","

首检

例检

末检

更换模具或工装

调整模具或工装",,,,

,,,,7,,,"

压接状态确认",,"端子压接芯线部位要求VPS

端子在绝缘层上的装配

《064端子压接标准》",目测,,"

2条

2条

2条

1条

1条

1条

1条

1条","

首检

例检

末检

更换端子盘或导线桶

更换调整编码轮

刀片调整

更换模具或工装

调整模具或工装",,,,

,,,,8,,,"

剥皮长度",,"

导线长度符合工艺卡","

尺子",,"1条

1条

1条

1条

1条","

首检

例检

末检

调整编码轮

刀片调整",,,,

160,"自动开线机

自动开线机开线&剥头

自动开线机压接","自动开线机

",,9,,,"

剥线状态",,"

符合指示卡的要求",目测,,"1条

1条

1条

1条

1条","

首检

例检

末检

更换导线桶

刀片调整","

《开线压接质量控制的指导书》

自动开线机

自动开线机操作指导书","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,10,,,"

拉力测试",KCC,"

拉力符合拉力标准","

拉力测试仪",,"

1短样

1短样

1条样

1短样

1短样

1短样","

首检

例检

末检

更换端子盘

更换模具或工装

调整模具或工装",,,,

,,,,11,,,"

标记或线代码",,"切线工艺卡

特殊导线标签粘贴要求",目测,,"3条

2条

2条","

首检

例检

末检",,,,

,,,,12,,,"

弯曲测试",,"

弯曲测试检查VPS",目测,,1条,"

首检",,,,

,,,,13,,,"

线芯伸出长度

线芯露出高度",KCC,":符合下列要求

端子压接芯线部位要求VPS",目测,,100%,"

每根",,,,

,,,,14,"

压接外观检查",,压接外观检查,,":符合下列要求

端子压接芯线部位要求VPS

端子在绝缘层上的装配

《064端子压接标准》",目测,,100%,"

每根",,,,

190,半自动开线,"

切线机",,1,,,"料号，

导线料号,工艺卡号",,"

符合切线工艺卡",目测,,"1次

1次","

首检

物料改变","

《开线压接质量控制的指导书》

开线机工作指导","

红牌据收物料",,

,,,,2,,,切断长度,,切线工艺卡,"

钢尺",,"1条

2条

2条

2条

2条

2条

1条

1条","首检（本班与上班的状态一致）

首检（本班与上班的状态不一致）

例检

末检

更换导线桶

看板长度变化

调整送线路经装置

刀片调整",,"

根据《不合格品的控制》和《红牌使用工作指导》处理",,

190,半自动开线,"

切线机",,3,,,"

剥线状态",,"

VPS-绝缘层剥皮标准",目测,,"

1条

1条

1条

1条","

首检

例检

末检

刀片调整","

《开线压接质量控制的指导书》

开线机工作指导","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,4,,,"

剥线长度",,切线工艺卡,"

钢尺",,"

1条

1条

1条

1条

1条","

首检

例检

末检

调整送线路经装置

刀片调整",,,,

,,,,5,"

看板检查",,,,"

VPS-绝缘层剥皮标准",目测,,100%,"

每根",,,,

"170

180

220

230","

贴标识/打捆",,,1,,,"

贴标识",,"

无标签遗漏，标签位置正确",目测,,100%,"

每把","

工艺卡","

红牌隔离可疑看板",,

,,,,2,,,"

打捆",,"

工艺卡",目测,,100%,"

每把","

工艺卡","

红牌隔离可疑看板",,

"180

230",KB挂到挂线架,Pagoda架,,1,,,"

储存位置",,"

正确的位置","目测

切线卡/地址系统",,100%,"

每把","

《开线压接质量控制的指导书》","

反馈领班检查

红牌隔离可疑看板",,

,,,,2,,,"

顺序",,"

先进先出",,,,,,,,

220,原材料送到预装区-064端子,物料车,,1,,,正确的物料料号,,物料拉动卡,目测确认,,100%,"

根据生产计划",依照物料拉动卡,"

反馈领班检查

红牌隔离可疑看板",,

150,半成品运输-064端子,物料车,,1,,,正确的半成品KB,,"保护064端子看板避免端子损伤,非064I型，使用塑料袋，064I型，使用塑料杯",目测确认,,100%,"

根据生产计划",依照半成品KB标签,"

反馈领班检查

红牌隔离可疑看板",,

150,原材料送到预装区,物料车,,1,,,正确的物料料号,,物料拉动卡,目测确认,,100%,"

根据生产计划",依照物料拉动卡,"

反馈领班检查

红牌隔离可疑看板",,

190,半自动剥头,"

剥皮机",,1,,,"料号，导线料号,工艺卡号",,符合切线工艺卡,目测,,"1次

1次","首检

物料改变","

《开线压接质量控制的指导书》

剥皮机机操作指导书","

红牌据收物料

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,2,,,"

剥线状态",,"

VPS-绝缘层剥皮标准",目测,,"1条

1条

1条

1条","首检

例检

末检

刀片调整",,,,

,,,,3,,,"

剥线长度",,切线工艺卡,"

钢尺",,"1条

1条

1条

1条

1条","首检

例检

末检

调整送线路经装置

刀片调整",,,,

,,,,4,看板检查,,看板检查,,"

VPS-绝缘层剥皮标准",目测,,100%,每根,,,,

210,单机压接,"

手动压接机",,1,,,"料号

端子,(防水塞）料号,模具号",,"

对照工艺卡，正确的材料和模具号","

目测",,"1次

1次

1次

1次","

首检

例检

末检

物料或者模具改变","

《开线压接质量控制的指导书》

压接机操作指导书

","

红牌据收物料，更换模具

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,2,,,"

压接状态确认",,"端子压接芯线部位要求端子在绝缘层上的装配

《064端子压接标准》",目测,,"

2条

2条

2条

1条

1条

1条

1条

1条","

首检

例检

末检

更换端子盘

更换调整编码轮

刀片调整

更换模具或工装

调整模具或工装",,,,

,,,,3,,,"

线芯压接高度",KCC,"

CCH符合工艺卡",千分尺,,"2条

2条

2条

2条

2条","

首检

例检

末检

更换端子盘

更换模具或工装",,,,

,,,,4,,,"

线芯压接宽度",KCC,"

CCW符合工艺卡",千分尺,,"1条

1条

1条

1条","首检

例检

更换端子盘

更换模具或工装",,,,

,,,,5,,,"

绝缘层压接高度",,"

ICH符合工艺卡",千分尺,,"1条

1条

1条

1条

1条

1条","首检

例检

末检

更换端子盘

更换模具或工装

调整模具或工装",,,,

210,单机压接,"

手动压接机",,6,,,"

拉力测试",KCC,"

拉力符合工艺卡","

拉力测试仪",,"

1短样

1短样

1条样

1短样

1短样

1短样","

首检

例检

末检

更换端子盘

更换模具或工装

调整模具或工装","

《开线压接质量控制的指导书》

机操作指导书","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,7,,,"

弯曲测试",,"

弯曲测试检查VPS",目测,,1条,"

首检",,,,

,,,,8,,,"

线芯伸出长度

线芯露出高度",KCC,"符合下列要求

端子压接芯线部位要求VPS",目测,,100%,"

每根",,,,

,,,,9,"

压接外观检查",,"

压接外观检查",,"符合下列要求

1)端子压接芯线部位要求端子在绝缘层上的装配

《064端子压接标准》",目测,,100%,"

每根",,,,

330,绞股线,绞股机,,1,导线,,导线,,操作工艺卡要求,目测,,"1根

1根

1根

1根","首检

更换看板

例检

调整机器","依照以下操作指导：

绞股线控制指示

绞线机操作指导书

工艺指导","

根据《不合格品的控制》和《红牌使用工作指导》处理",绞股机生产&检验记录表DPAW-53-CS-GZG-1004F01,"(Q.C)STOPPRODUCTION,SEGREGATESUSPECTEDMATERIAL,APPLYREDTAG

(QC)停止生产，隔离可疑产品，红牌控制"

,,,,2,长度,,长度,,操作工艺卡要求,"

钢尺",,"3根

3根

1根

1根

3根","首检

更换看板

例检

完成

调整机器",,,,

,,,,3,绞距,,绞距,KPC,"操作工艺卡要求；

绞股线","目测

钢尺",,"3根

3根

1根

1根

3根","首检

更换看板

例检

完成

调整机器",,,,

,,,,4,装配直径,,装配直径,,"操作工艺卡要求；

绞股线","目测

钢尺",,"1根

1根

1根

1根

1根","首检

更换看板

例检

完成

调整机器",,,,

,,,,5,两根导线长度相差长度,,,,"操作工艺卡要求；

绞股线","目测

钢尺",,"3根

3根

1根

1根

3根","首检

更换看板

例检

完成

调整机器",,,,

,,,,6,绞扭引线长度,,,KPC,"操作工艺卡要求；

绞股线","目测

钢尺",,"3根

3根

1根

1根

3根","首检

更换看板

例检

完成

调整机器",,,,

,,,,7,外观,,,,端子/导线绝缘层外观良好，无损坏,目测,,"

100%","

调整机器

生产过程",,,,

290,热缩于端子,,,1,导线KB,,,,操作工艺卡要求,目测,,1根,首检,"

《开线压接质量控制的指导书》","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,2,热缩管料号,,,,操作工艺卡要求,目测,,"1根

1根","首检

末检",,,,

,,,,3,热缩状态,,,,符合VPS要求,目测,,100%,生产过程,,,,

"210

240

250","

屏蔽线缠胶带

屏蔽线末端缠胶带",,,1,,,"料号

胶带和导线料号",,作业指示书,目测,,1根,"

首检","

按VPS-焊/压接点胶带缠绕操作过程标准

","

红牌拒收物料",,

,"spliceinsulation-gluedtubeheatshinking

导线连接点的绝缘-带胶热缩管热缩

heatshrinkingontheterminal

热缩于端子",,,2,"

包胶带后检查外观",,,,"

符合VPS-压接头胶带缠绕标准",目测,,100%,"

每根",,"

根据《不合格品的控制》和《红牌使用工作指导》处理",,

520,"

返工-开线&预装区域",,,1,,,"

返工",,"

按照返工程序的要求","

返工机器",,100%,"

每次返工","

返工程序",违反返工流程则取消上岗资格，产品再检查,,

300,"

导线打圈",,,1,,,胶带品种,,操作指导书,目测,,100%,"

每把",,"

红牌拒收物料",,

3057,,,,2,,,胶带缠绕方法,,操作指导书,目测,,100%,"

每把",,"

根据《不合格品的控制》和《红牌使用工作指导》处理",,

300,"

贴标识/打捆",,,1,,,"

贴标识",,"

无标签遗漏，标签位置正确",目测,,100%,"

每把","

工艺卡","

红牌隔离可疑看板",,

,,,,2,,,"

打捆",,"

工艺卡",目测,,100%,"

每把","

工艺卡","

红牌隔离可疑看板",,

340,半成品运输,物料车,,1,,,正确的半成品KB,,半成品KB标签,目测确认,,100%,根据生产计划,依照半成品KB标签,"

反馈领班检查

红牌隔离可疑看板",,

350,半成品存放,,,1,,,储存位置,,正确的位置,目测,,100%,每把,"

《开线压接质量控制的指导书》","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

360,

将预装线及零部件送至分装/总装区,物料车,,1,,,正确的半成品,,半成品KB标签,目测确认,,100%,根据生产计划,依照半成品KB标签,"反馈领班检查

红牌隔离可疑看板",,

240,套筒压接（套筒压接电容）,"

压接筒",,1,,,"

套筒端子料号",,"

对照工艺卡，正确的端子","

目测",,"1次

1次

1次

1次","首检

例检

生产新看板

更换端子盘","

《开线压接质量控制的指导书》

套筒压接机操作指导书

质检抽样方案及特殊控制项目","

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,2,,,"

导线看板料号",,"

对照工艺卡，正确的端子",目测,,"1次

1次

1次","首检

例检

生产新看板",,,,

,,,,3,,,电容外观,,外观完好，标识清晰,目测,,100%,"过程

",,,,

,,,,4,,,"

拉力测试",KCC,"

拉力符合工艺指导-集中压接-拉力测试的要","

拉力测试仪",,"2条

2条

2条","首检

调整机器

末检",,,,

,,,,5,,,"

外观确认",,"

符合工艺指导中的相关要求",目测,,"2条

2条

2条","首检

调整机器

末检",,,,

,,,,6,,,压接外观检查,,符合工艺指导中的相关要求,目测,,100%,每根,,,,

280,超声波焊接,"

超声波焊接机",,1,,,导线看板料号,,"料号对照工艺卡,正确的料号",目测,,"1次

1次

1次","首检

生产新看板

调整机器","

《开线压接质量控制的指导书》

《超声波焊接控制指示》

超声波焊接机操作指导书","

红牌拒收物料

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,,,,2,,,"

线排列方式",,"

符合工艺指导-国标压接标准",目测,,"1次

1次

1次","首检

生产新看板

调整机器",,,,

,,,,3,,,"能量

振幅

压力

料号宽度",,"

工艺卡",目测,,"

1次

1次

1次","

首检

生产新看板

调整机器",,,,

,,,,4,,,"

外观确认",,"

符合工艺指导-国标压接标准-外观检查",目测,,"3条

3条

3条

3条

3条","首检

生产新看板

调整机器

例检

末检",,,,

,,,,5,,,"

弯曲测试",,"

符合工艺指导-弯曲测试",目测,,"1短样

1短样

1短样","首检

生产新看板

调整机器",,,,

,,,,6,,,"拉力测试

撕拉力测试",KCC,"

拉力符合工艺指导-国标压接-拉力标准","

拉力测试仪",,"1短样

1短样

1短样

1短样

1短样","首检

生产新看板

调整机器

例检

末检",,,,

,,,,7,"

压接外观检查",,,,"

符合工艺指导-国标超声波焊接-外观检查",目测,,100%,"

每根",,,,

"210

240

250","导线连接点的绝缘-包胶带

屏蔽线缠胶带

屏蔽线末端缠胶带",,,1,,,"料号

胶带和导线料号",,作业指示书,目测,,1次,首检,"

按VPS-焊/压接点胶带缠绕操作过程标准

屏蔽线防水胶带覆盖缠绕操作指导

","

红牌拒收物料

根据《不合格品的控制》和《红牌使用工作指导》处理",,

,"spliceinsulation-gluedtubeheatshinking

导线连接点的绝缘-带胶热缩管热缩

heatshrinkingontheterminal

热缩于端子",,,2,"

包胶带后检查外观",,,,"

符合VPS-压接头胶带缠绕标准",目测,,100%,"

每根",,,,

"380

390

400

410","包括：

塑件上装零部件-装盲栓,密封圈

导线穿塑件,护套

安装PVC套管

安装橡胶件

安装波纹管

制作KITS-端子插入塑件

ABS预装-端子插入塑件--025/064端子

二次锁定/加盖

安装支架-工装板

塑件上安装卡钉

手工包胶带

安装卡钉扎带-工装板

安装卡钉(胶带固定)-工装板

气囊线制作-工装板","

KIT板/Sub板",,1,,,料号，确认各种物料的料号,,符合工艺卡/板VPS,目视,,100%,每个零部件,"

《064系列端子操作工作指导》

《质量控制指示-线束检查》

《装配工工作指导》

《检验要点》

《工艺卡》

工艺指导

","料号

贴上红标识

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","预装，包括：

制作KITS-端子插入塑件

导线穿塑件,护套

导线穿塑件,护套-使用润滑剂和滑石粉

安装橡胶件

安装橡胶件-使用润滑剂/滑石粉

安装橡胶件-使用holder

二次锁定/加盖

塑件上安装卡钉"

,,,,2,看板导线和端子外观,,,,"没有线芯外露

没有端子损坏，变形，压接不良。",目视,,100%,每根看板,,,,

,,,,3,塑件外观,,,,无损坏，变形,目视,,100%,每个塑件,,,,

,,,,4,,,端子在塑件孔里的要求,KPC,端子在正确孔位，符合板上VPS要求,目视,,100%,"每个端子

(作业过程中)",,,,

,,,,5,,,064I型端子在塑件孔里的要求,,端子到位,目测/推听推,,100%,"每个端子

(作业过程中)",,,,

,,,,6,,,非特殊端子在塑件孔里的要求,,端子到位,目测/推听拉,,100%,"每个端子

(作业过程中)",,,,

,,,,7,二次锁,,,,"无遗漏，无损伤,需锁上",目视,,100%,每个,,,,

,,,,8,盲栓，密封圈,,,KPC,无遗漏，无损伤,目视,,100%,每个,,,,

,,,,9,,,卡钉的安装状态,,安装到位，不遗漏,目测,,100%,每个,,,,

,,"

KIT板/Sub板",,10,"橡胶件,PVC管，波纹管",,,,无遗漏，损坏,目视,,100%,每个橡胶件，PVC管，波纹管,,,,

,,,,11,,,胶带缠绕方式,,符合工艺卡要求或胶带缠绕VPS,目视,,100%,每根半成品线束,,,,

,,,,12,"其他零部件,如支架",,,,"无遗漏，无损伤,在正确的位置",目视,,100%,每个零部件,,,,

,,,,13,"其他零部件,如支架",,,,"无遗漏，无损伤,在正确的位置",目视,,100%,每个零部件,,,,

"420

430

440

450

460","将导线布到工装板上

塑件装上工装板

导线穿塑件,护套

总装板-端子插入塑件

ABS预装-端子插入塑件--025/064端子

二次锁定/加盖

塑件

安装橡胶件

安装天线

安装通水管

安装PVC套管

安装波纹管

包点胶带

节点包胶带

手工包胶带

安装扎带

安装卡钉扎带-工装板

安装卡钉(胶带固定)-工装板

安装支架-工装板

塑件上安装卡钉","

工装板",,1,,,"料号

确认各种物料号",,"

符合工艺卡/板VPS","

目视",,100%,"

每个零部件","

《装配工工作指导》

《检验要点》

《工艺卡》

","料号

贴上红标识

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","预装，包括：

制作KITS-端子插入塑件

导线穿塑件,护套

导线穿塑件,护套-使用润滑剂和滑石粉

安装橡胶件

安装橡胶件-使用润滑剂/滑石粉

安装橡胶件-使用holder

二次锁定/加盖

塑件上安装卡钉"

,,,,2,,,"

布线",,"

放入工装上对应的叉杆","

目视",,100%,"

每根看板",,,,

,,,,3,"

看板导线和端子外观",,,,"没有线芯外露

没有端子损坏，变形，压接不良。","

目视",,100%,"

每根看板",,,,

,,,,4,塑件外观,,,,无损坏，变形,目视,,100%,每个塑件,,,,

,,,,6,,,端子在塑件孔里的要求,KPC,端子在正确孔位，符合板上VPS要求,"

目视",,100%,"每个端子

(作业过程中)",,,,

,,,,7,,,端子在塑件孔里的要求,,端子到位,"目测/对于非064I型，推听拉

目测/对于064I型推听推",,100%,"每个端子

(作业过程中)",,,,

,,,,8,二次锁,,,,"无遗漏,无损伤,需锁上",目视,,100%,每个,,,,

,,,,9,,,卡钉在塑件上的安装状态,,安装到位，不遗漏,目测,,100%,每个,,,,

,,,,10,,,卡钉/扎带安装状态,,"

扎带无遗漏,损坏,紧固","

目视",,100%,"

每根",,,,

,,,,11,"橡胶件,PVC管，波纹管",,,,"

无遗漏，损坏","

目视",,100%,"

每根",,,,

,,,,13,"

其他零部件,如天线",,,,"

无遗漏，无损伤,在正确的位置","

目视",,100%,"

每个零部件",,,,

,,,,14,,,"

胶带在半成品上或者零部件的缠绕方式",,"

符合工艺卡要求或胶带缠绕VPS","

目视",,100%,"

每根半成品线束",,,,

470,"

电测试",电测台,,1,,,"

短路/断路/错路/部品测试",,"

功能测试通过","

电测试设备

功能样线和样品",,"1次

1次

1次","每开班

设备维修后

电测设备月保养后","

《质量控制指示-线束检查》

装配工操作工作指导

《检验要点》

《工艺卡》

《线束电测试操作的质量要求》

《电测试系统电测台操作指导书》","料号

生产员工停止作业，在电测台上挂上“不可使用”牌，再报告给领班，领班通知ME设备维护人员处理。

料号

贴上红标识

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","预装，包括：

制作KITS-端子插入塑件

导线穿塑件,护套

导线穿塑件,护套-使用润滑剂和滑石粉

安装橡胶件

安装橡胶件-使用润滑剂/滑石粉

安装橡胶件-使用holder

二次锁定/加盖

塑件上安装卡钉"

,,,,2,,,电性能,KPC,不短路/断路/错路,电测试台,,100%,每根半成品线束,,,,

,,,,3,塑件外观,,,,无损坏，变形,目视,,100%,每根半成品线束,,,,

,,,,4,"

导线和端子外观",,,,"没有线芯外露

没有端子损坏，变形，压接不良。","

目视",,100%,"

每根半成品线束",,,,

,,,,5,,,端子在塑件孔里的要求,,端子到位,目视,,100%,每根半成品线束,,,,

,,,,6,二次锁,,,,"无遗漏，无损伤,需锁上",目视,,100%,每根半成品线束,,,,

,,,,7,其他零部件的检查,,,,根据工艺卡或者是检验要点,目视,,100%,每根半成品线束,,,,

,,,,8,测试标签,,,,"标签信息(条形码）清晰,正确",目视,,100%,每张,,,,

"470

480

490

500","安装卡钉(胶带固定)-电测检验板

安装卡钉扎带-电测检验板

安装保险片和继电器

电测试-卡钉测试

尺寸和外观检验(生产部)

","

多功能卡钉测试台",,1,卡钉/扎带,,卡钉/扎带安装,,"扎带无遗漏,方向正确,紧固

无损坏","保证

和卡钉枪

目视",,100%,每根半成品线束,"

《卡钉尺寸检验板使用操作指南》

《卡钉枪检验要求与程序》

《质量控制指示-线束检查》

《装配工工作指导》

《检验要点》

《工艺卡》

","料号

贴上红标识

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","预装，包括：

制作KITS-端子插入塑件

导线穿塑件,护套

导线穿塑件,护套-使用润滑剂和滑石粉

安装橡胶件

安装橡胶件-使用润滑剂/滑石粉

安装橡胶件-使用holder

二次锁定/加盖

塑件上安装卡钉"

,,,,2,保险片和继电器,,,,安装无错误，位置正确，不遗漏,目视，模板,,100%,每根半成品线束,,,,

,,,,3,,,支架安装,,支架无遗漏，损坏，必须紧固,目视,,100%,每根成品线束,,,,

,,,,4,,,卡钉等测试,,测试通过,线束标签,,100%,每根成品线束,,,,

,,,,5,胶带缠绕方式,,,,"

符合工艺卡要求或胶带缠绕VPS",目视,,100%,每根成品线束,,,,

,,,,6,尺寸,,,,尺寸正确，符合检验图,目视,,100%,每根成品线束,,,,

,,,,7,分枝方向,,,,尺寸正确，方向符合检验图,目视,,100%,每根成品线束,,,,

,,,,8,其他零部件的检查,,,,根据工艺卡或者是检验要点,目视,,100%,"

每根成品线束",,,,

510,"

总装区检验","

QC板",,1,线束标签,,,,"标签信息(条形码）清晰,