8月份MSA重复性和再现性分析-(IQC数显卡尺)

,"重复性及再现性分析数据记录表

RepeatibilityAndReproducibilityAnalysisDataFrame

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,,

,3,,,,,,,,,No.:,MSA130516002-01,,

,,,,,,,,,,,,2016年7月29日,

零件代号,006-22012-170,,,,,零件名称：,,SATA22P胶芯,,,操作者,姓名,

特性,宽度,,,,,量具编号：,,CFBL0001,,,A,胡会菊,

基本尺寸,2.11,上偏差,2.19,单位:mm,,量具名称：,,二次元,,,B,何员亮,

,,下偏差,2.03,,,,,,,,,,

过程总变差(6σ),,0.14,,,,量具规格：,,0.01,,,C,佘素芬,

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

A,1,2.093,2.098,2.102,2.099,2.103,2.101,2.090,2.107,2.107,2.097,A1,2.0997

,2,2.098,2.101,2.092,2.092,2.090,2.101,2.095,2.107,2.102,2.094,A2,2.0972

,3,2.098,2.094,2.095,2.095,2.093,2.098,2.094,2.099,2.102,2.099,A3,2.0967

均值(Average),,2.096333333,2.097666667,2.096333333,2.095333333,2.095333333,2.1,2.093,2.104333333,2.103666667,2.096666667,,2.097866667

极差(Range),,0.005,0.007,0.01,0.007,0.013,0.003,0.005,0.008,0.005,0.005,,0.0068

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

B,1,2.098,2.095,2.096,2.097,2.098,2.101,2.093,2.102,2.099,2.100,B1,2.0979

,2,2.094,2.099,2.099,2.093,2.100,2.106,2.100,2.103,2.099,2.096,B2,2.0989

,3,2.096,2.101,2.094,2.096,2.100,2.095,2.101,2.097,2.097,2.099,B3,2.0976

均值(Average),,2.096,2.098333333,2.096333333,2.095333333,2.099333333,2.100666667,2.098,2.100666667,2.098333333,2.098333333,,2.098133333

极差(Range),,0.004,0.006,0.005,0.004,0.002,0.011,0.008,0.006,0.002,0.004,,0.0052

"操作者

编号",次数,零件,,,,,,,,,,计算结果,

,,1,2,3,4,5,6,7,8,9,10,,均值

C,1,2.104,2.102,2.107,2.103,2.101,2.110,2.104,2.108,2.109,2.105,C1,2.1053

,2,2.096,2.109,2.093,2.095,2.108,2.107,2.097,2.109,2.093,2.101,C2,2.1008

,3,2.103,2.102,2.091,2.105,2.097,2.104,2.101,2.103,2.102,2.107,C3,2.1015

均值(Average),,2.101,2.104333333,2.097,2.101,2.102,2.107,2.100666667,2.106666667,2.101333333,2.104333333,,2.102533333

极差(Range),,0.008,0.007,0.016,0.01,0.011,0.006,0.007,0.006,0.016,0.006,,0.0093

零件均值,,2.097777778,2.100111111,2.096555556,2.097222222,2.098888889,2.102555556,2.097222222,2.103888889,2.101111111,2.099777778,,2.099511111

,,,,,,,,,,,,RPART=,0.007333333

,,RA+RB+RC/操作者数量=,,,0.0068,+,0.0052,+,0.0093,/,3,,0.0071

,,[Max(X)ABC]-[Min(X)ABC]=,,,2.102533333,－,2.097866667,,,,,,0.004666667

,,,2.099511111,+,1.02,×,0.0071,,"次数

系数",2,3,UCLX=,2.106753111

,,,2.099511111,—,1.02,×,0.0071,,A2,1.88,1.02,LCLX=,2.092269111

,,,0.0071,×,2.57,,,,D3,*,*,UCLR=,0.018247

,,,0.0071,×,0,,,,D4,3.27,2.57,LCLR=,0

,"重复性及再现性分析报告

RepeatibilityAndReproducibilityAnalysisReport

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,,0

,,,,,,,,,,No.:,#VALUE!,,

,,,,,,,,,,,,2016年7月29日,

零件代号,006-22012-170,,,,,零件名称：,,SATA22P胶芯,,,计算方式,,

特性,宽度,,,,,量具编号：,,CFBL0001,,,,,

基本尺寸,2.11,上偏差,2.19,单位:mm,,量具名称：,,0,,,,,

,,下偏差,2.03,,,,,,,,,,

过程总变差(6σ),,0.14,,,,量具规格：,,0.01,,,,,

数据表结论:,,,,0.0071,,,0.004666667,,RPART=,0.007333333,,TV=过程总变差/6=,0.023333333

测量单元分析,,,,,,,,基于过程变差的分析,,,,,

重复性－设备变差（EV）,,,,,,,,,,,,,

,EV=,,,,,次数,K1,,,%EV=,100×[EV/TV],,

,EV=,0.00419468,,,,2,0.8862,,,%EV=,18.0%,,

,,,,,,3,0.5908,,,,,,

再现性－操作人员变差（AV）,,,,,,,,,,,,,

,AV=,,,,,人数,K2,,,%AV=,100×[AV/TV],,

,AV=,0.002317891,,,,2,0.7071,,,%AV=,9.9%,,

,,,,,,3,0.5231,,,,,,

重复性和再现性（R&R）,,,,,,,,,,,,,

,R&R=,,,,,,,,,%R&R=,100×[R&R/TV],,

,R&R=,0.00479249,,,,,,,,%R&R=,20.5%,,

,,,,,,,,说明：,测量系统可能被接受，见Breakpoint的计算。,,,,

零件间变差（PV）,,,基于过程总变差的PV,,,,,,,,,,

,PV=,RPART×K3,,,,零件数,K3,,,%PV=,100×[PV/TV],,

,PV=,————,————,—>PV=,0.02283586,6,0.374177278,,,%PV=,97.9%,,

,,,,,,7,0.353380616,,,,,,

总变差（TV）,,,基于过程总变差的TV=σ,,,8,0.33750945,数据分级数（NDC）,,,,,

TV=,,,,,,9,0.324892623,,,NDC=,1.41×（PV/R&R）,,

TV=,———,————,————,—>TV=,0.023333333,10,0.31456037,,,NDC=,7,,

,,,,,,,,说明：,数据分级数可以接受,,,,

重复性和再现性（%R&R）接收准则：,,,,,,,,,,,,,

,,低于10%：,测量系统可接受。,,,,,,,,,,

,,介于10%到30%之间：,基于应用的重要性，该量具可能会被接受。在双性小于30%情况下，应计算风险参数,,,,,,,,,,

,,,“BREAKPOINT”，并且检查其值是否小于37.8。,,,,,,,,,,

,,大于30%：,测量系统需要改善。识别出原因并纠正它们。,,,,,,,,,,

在该尺寸测量前，应从FMEA中确定风险顺序数（RPN）的值。将,,,,,,,,BREAKPOINT,,=,RPN,×,%GR&R

RPN值填写到右边栏中，计算BREAKPOINT的值，并按照接收准,,,,,,,,,,,,,

则作出相应的结论。,,,,,,,,24.65,,=,120,×,20.5%

结论,,基于数据分级数和BREAKPOINT值(应用的重要性描述)，该测量系统可以接受。,,,,,,评价人/日期,,,王锋,,

,"重复性及再现性分析-均值极差控制图

RepeatibilityAndReproducibilityAnalysis-Xbar-RChart

非破坏性测试（NONDESTRUCTIVETEST）",,,,,,,,,,,,0

,,,,,,,,,,No.:,#VALUE!,,

,,,,,,,,,,,,2016年7月29日,

零件代号,006-22012-170,,,,,零件名称：,,SATA22P胶芯,,,操作者,姓名,

特性,宽度,,,,,量具编号：,,CFBL0001,,,A,胡会菊,

基本尺寸,2.11,上偏差,2.19,单位:mm,,量具名称：,,二次元,,,B,何员亮,

,,下偏差,2.03,,,,,,,,,,

过程总变差(6σ),,0.14,,,,量具规格：,,0.01,,,C,佘素芬,

数据表结论,,,,,,,,,,,,数据精度,3

均值图,,上限UCL=,,2.107,,中心CL=,,2.1,,下限LCL=,,2.092,

极差图,,上限UCL=,,0.018,,中心CL=,,0.007,,下限LCL=,,0,

,,,,,,,,,,,,,,

,均值图数据,,,选项=,2,,,,,,,,

,,,,,,,,,,,,,,

,评价人A均值,2.096333333,2.097666667,2.096333333,2.095333333,2.095333333,2.1,2.093,2.104333333,2.103666667,2.096666667,,

,评价人B均值,2.096,2.098333333,2.096333333,2.095333333,2.099333333,2.100666667,2.098,2.100666667,2.098333333,2.098333333,,

,评价人C均值,2.101,2.104333333,2.097,2.101,2.102,2.107,2.100666667,2.106666667,2.101333333,2.104333333,,

,上控限,2.107,2.107,2.107,2.107,2.107,2.107,2.107,2.107,2.107,2.107,,

,中心,2.1,2.1,2.1,2.1,2.1,2.1,2.1,2.1,2.1,2.1,,

,下控限,2.092,2.092,2.092,2.092,2.092,2.092,2.092,2.092,2.092,2.092,,

,,,最大值=,2.107,,,,,,,,,

,,,最小值=,2.093,,,,,,,,,

,极差图数据,,,,,,,,,,,,

,,,,,,,,,,,,,,

,评价人A极差,0.005,0.007,0.01,0.007,0.013,0.003,0.005,0.008,0.005,0.005,,

,评价人B极差,0.004,0.006,0.005,0.004,0.002,0.011,0.008,0.006,0.002,0.004,,

,评价人C极差,0.008,0.007,0.016,0.01,0.011,0.006,0.007,0.006,0.016,0.006,,

,上控限,0.018,0.018,0.018,0.018,0.018,0.018,0.018,0.018,0.018,0.018,,

,中心,0.007,0.007,0.007,0.007,0.007,0.007,0.007,0.007,0.007,0.007,,

,下控限,0,0,0,0,0,0,0,0,0,0,,

,,,,,,,,,,,,,,

,极差受控否,TRUE,,,,,,,,,,,

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